Sullair EES LS32 Series Operator's Manual And Parts List
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Sullair EES LS32 Series Operator's Manual And Parts List

Sullair EES LS32 Series Operator's Manual And Parts List

Heat recovery system; 200-450hp/ 149-336kw
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HEAT RECOVERY SYSTEM
Series LS25S, LS32
200-450HP/ 149-336KW
SULLAIR
EES
& TS32
OPERATOR'S
MANUAL AND
PARTS LIST
KEEP FOR
FUTURE
REFERENCE
Part Number 02250135-752
©Sullair Corporation

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Summary of Contents for Sullair EES LS32 Series

  • Page 1 SULLAIR HEAT RECOVERY SYSTEM Series LS25S, LS32 & TS32 200-450HP/ 149-336KW OPERATOR’S MANUAL AND PARTS LIST KEEP FOR FUTURE REFERENCE Part Number 02250135-752 ©Sullair Corporation...
  • Page 2 AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are 3-day courses that provide hands-on instruction in the proper operation, maintenance and service of Sullair equipment. Individual seminars on Industrial compressors and com- pressor electrical systems are presented at regular intervals throughout the year at a dedicated training facility at Sullair’s corporate headquarters in Michigan City, Indiana.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS OPERATOR IS REQUIRED TO READ ENTIRE INSTRUCTION MANUAL Section 1 PAGE SAFETY 1.1 GENERAL 1.2 PERSONAL PROTECTIVE EQUIPMENT 1.3 PRESSURE RELEASE 1.4 FIRE AND EXPLOSION 1.5 MOVING PARTS 1.6 HOT SURFACES, SHARP EDGES AND SHARP CORNERS 1.7 TOXIC AND IRRITATING SUBSTANCES 1.8 ELECTRICAL SHOCK 1.9 LIFTING 1.10 ENTRAPMENT...
  • Page 4 TABLE OF CONTENTS Section 6 ILLUSTRATIONS AND PARTS LIST 6.1 PROCEDURE FOR ORDERING PARTS 6.2 RECOMMENDED SPARE PARTS LIST 6.3 ASSEMBLY- EES 200-250HP/ 149-186KW 6.4 HORIZONTAL REMOTE COOLER PACK ASSEMBLY- 250HP/ 186KW 6.5 HORIZONTAL COOLER ASSEMBLY- 350HP/ 261KW (INTEGRAL) 6.6 HORIZONTAL COOLER PACK ASSEMBLY- 350HP/ 261KW (REMOTE) 6.7 HORIZONTAL REMOTE COOLER PACK ASSEMBLY WITH DRAIN OPTION- 350HP/ 261KW...

  • Page 5: General

    SAFETY 1.1 GENERAL the service air outlet and the shut-off (throttle) Sullair Corporation and its subsidiaries design and valve, either at the compressor or at any other point manufacture all of their products so they can be along the air line, when an air hose exceeding operated safely.

  • Page 6: Fire And Explosion

    Section 1 SAFETY death or serious injury may result. environment unless the compressor has been spe- cially designed and manufactured for that duty. 1.4 FIRE AND EXPLOSION A. Clean up spills of lubricant or other combustible 1.5 MOVING PARTS substances immediately, if such spills occur. A.

  • Page 7: Electrical Shock

    Section 1 SAFETY B. DO NOT use air line anti-icer systems in air lines making adjustments or repairs to exposed live parts supplying respirators or other breathing air utiliza- of the electrical system. Make all such adjustments tion equipment and DO NOT discharge air from or repairs with one hand only, so as to minimize the these systems into unventilated or other confined possibility of creating a current path through the...

  • Page 8: Entrapment

    Section 1 SAFETY its loading unit. attempt to forklift a compressor that is not secured to its pallet, as uneven floors or sudden stops may K. When moving the compressor by forklift truck, cause the compressor to tumble off, possibly caus- utilize fork pockets if provided.

  • Page 9: Introduction

    Section 2 DESCRIPTION 2.1 INTRODUCTION The Sullair Integral Heat Recovery System is a means of recovering energy which is expended Any make-up air introduced into a heating or ven- while producing compressed air. This energy can tilation system by this system must be of breath- be converted into a usable source of heat.

  • Page 10: Application Considerations

    (transformers, instrumentation, reductions in the installed cost are possible. This is etc.), it may be necessary to provide auxiliary ven- the key to the popularity of the Sullair EES Integral tilation to prevent excessive heat buildup. Heat Recovery System.

  • Page 11: Description Of Components

    Refer to Figure 2-1. The basic components of the heated space. If the set value on this thermostat is Sullair Integral Heat Recovery System are shown. exceeded, an electrical signal is sent to the exhaust The complete package of a structural steel base...
  • Page 12 Section 2 DESCRIPTION Figure 2-3 Low Room Temperature Figure 2-2 High Room Temperature Figure 2-4 No Power...

  • Page 13: Specifications

    Section 3 SPECIFICATIONS 3.1 SPECIFICATIONS COMPRESSOR POWER RANGE: 200-450HP/ 149-335KW FAN DIAMETER: 42” (200-250HP/ 149-186KW) 48” (300-450HP/ 224-336KW) FAN POWER: 71/2HP (REMOTE) (200HP)/900RPM/AOPE 10HP (INTEGRAL) (250HP)/1200RPM/AOPE 15HP (300-350HP)/900RPM/AOPE 20HP (400-450HP)/1200RPM/AOPE TEMPERATURE CONTROLLERS: Electrical: 120VAC Input/24VAC Output 50/60HZ Enclosure: Nema 1 Mixed Air Range: 10º...
  • Page 14 Section 3 SPECIFICATIONS Figure 3-1 Identification- TS32A-300/350 EES (Typical) 02250133-419R00...

  • Page 15: Location And Assembly Of Compressor

    Section 4 INSTALLATION 4.1 LOCATION AND ASSEMBLY OF COMPRESSOR unheated space where the recovered air is ducted Upon delivery, check your compressor and integral to a heated space, that portion of the duct exposed heat recovery system for any damage which may to low ambient temperatures should be insulated to have occurred during shipment.
  • Page 16 Section 4 INSTALLATION Table 1- Duct Size Conversion duct using the following equation: Ft. of Straight X Static Press. = Actual Static DUCT SIZE EQUIVALENT Duct (I) Pressure Loss (INCHES) ROUND DUCT DIAMETER (INCHES) DUCT FITTING STATIC PRESSURE LOSS 1. The volume of air to be delivered through the fit- 18 X 36 ting is 30,000 CFM (250HP), and 35,000 CFM 18 X 42...
  • Page 17 Section 4 INSTALLATION Figure 4-1 Static Pressure Loss TYPE ILLUSTRATION LOSS CONDITIONS COEFFICIENT A 1 /A 2 0.81 0.64 0.49 Abrupt 0.36 2.25 Expansion 0.25 1.00 0.16 0.45 0.08 0.18 0.04 0.06 0.01 0.01...
  • Page 18 Section 4 INSTALLATION Table 2- Ductwork Static Pressure Loss Worksheet...
  • Page 19 Section 4 INSTALLATION Table 3- Loss Coefficient Calculations ©Copyright 1972 by the American Society of Heating, Refrigerating and Air-Conditioning Engineers, Inc.
  • Page 20 NOTES...

  • Page 21: Inlet Damper Linkage Adjustment

    Section 5 OPERATION 5.1 INLET DAMPER LINKAGE ADJUSTMENT Figure 5-1 Typical Damper Actuator Motor The inlet dampers (outside air inlet and bypass dampers) are positioned by the motor actuator to maintain a constant mixed air temperature. The operation of these two dampers is opposed; i.e. when one is open, the other is closed.

  • Page 22: Setting Of Controls

    Section 5 OPERATION length of the link rod by loosening the lock bolt of Figure 5-2 Outdoor air Changeover Adjustment the swivel mounted on the crank arm until the damper is closed (Refer to Figure 5-4). The crank arm swivel should be attached to the crank arm at the largest radius that the crank arm adjusting slot will allow.

  • Page 23: Troubleshooting

    3. Check for parts damaged by heat or an electrical short circuit, usually noticeable by discoloration or burnt odor. Should your problem persist after making the rec- ommended check, consult your nearest Sullair rep- resentative or the Sullair Corporation factory toll free at 1-800-SULLAIR.

  • Page 24: Troubleshooting Guide

    Section 5 OPERATION 5.5 TROUBLESHOOTING GUIDE SYMPTOM PROBABLE CAUSE REMEDY REJECTED AIR AND Defective Room Thermostat Replace. RECLAIMED AIR DAMPERS WILL NOT CYCLE Room Thermostat Improperly Wired Rewire. Room Thermostat Not Wired Wire. Defective Damper Motor Actuator Replace. Defective Outdoor Air Changeover Check function and replace if neces- Switch in Temperature Controller sary.
  • Page 25 Section 5 OPERATION 5.5 TROUBLESHOOTING GUIDE (CONTINUED) SYMPTOM PROBABLE CAUSE REMEDY REJECTED AIR DAMPER WILL Outdoor Air Changeover Setting is Too Reset. NOT OPEN WHEN ROOM High THERMOSTAT SETTING IS EXCEEDED Defective Damper Motor Actuator or Replace. Room Thermostat Outdoor Air Changeover Switch or Rewire.
  • Page 26 NOTES...

  • Page 27: Procedure For Ordering Parts

    ILLUSTRATIONS AND PARTS LIST 6.1 PROCEDURE FOR ORDERING PARTS Parts should be ordered from the nearest Sullair Representative or the Representative from whom the com- pressor was purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly at the address or phone numbers listed below.

  • Page 28: Assembly- Ees 200-250Hp/ 149-186Kw

    Section 6 ILLUSTRATIONS AND PARTS LIST 6.3 ASSEMBLY- EES 200-250HP/ 149-186KW 02250126-958R03...
  • Page 29 Section 6 ILLUSTRATIONS AND PARTS LIST 6.3 ASSEMBLY- EES 200-250HP/ 149-186KW part number description number quantity enclosure, heat rec disch 100/150hp 019949 adaptor, EES ts20-250hpac 02250123-921 enclosure, nema13 10”h x 10”w x 6”d 250002-207 locknut, n4 conduit sealing 02250071-362 nipple, conduit 1/2” x 2” 250007-170 control, temperature 250016-273...
  • Page 30 Section 6 ILLUSTRATIONS AND PARTS LIST 6.3 ASSEMBLY- EES 200-250HP/ 149-186KW 02250126-958R03...
  • Page 31 Section 6 ILLUSTRATIONS AND PARTS LIST 6.3 ASSEMBLY- EES 200-250HP/ 149-186KW (CONTINUED) part number description number quantity bracket, pivot 241907 bracket, air cyl. mtg. 016414 assy, 200/250 hp remote cooler 02250124-301 bracket, temperature control 250016-869 elbow, cor pull 90deg 1/2 846915-050 nipple, conduit 1/2 x 3”...

  • Page 32: Horizontal Remote Cooler Pack Assembly- 250Hp/ 186Kw

    Section 6 ILLUSTRATIONS AND PARTS LIST 6.4 HORIZONTAL REMOTE COOLER PACK ASSEMBLY- 250HP/ 186KW 02250124-301R05...
  • Page 33 Section 6 ILLUSTRATIONS AND PARTS LIST 6.4 HORIZONTAL REMOTE COOLER PACK ASSEMBLY- 250HP/ 186KW part number description number quantity support, corner 300/400hp rc 02250121-121 frame, rem clr ts20 02250124-252 bracket, seperator mount 02250121-831 flange, thrd 3” 150# rf 819315-048 u-bolt, 1/2” x 3” pipe pltd 868308-300 separator, water dh ws800 3”npt (I) 02250111-105...
  • Page 34 Section 6 ILLUSTRATIONS AND PARTS LIST 6.5 HORIZONTAL REMOTE COOLER ASSEMBLY- 350HP/ 261KW 02250123-146R03...
  • Page 35 Section 6 ILLUSTRATIONS AND PARTS LIST 6.5 HORIZONTAL REMOTE COOLER ASSEMBLY- 350HP/ 261KW part number description number quantity EES, upper 02250122-411 damper panel 48” x 48” nominal oppos 250000-992 positioner, damper 250001-017 angle, positioner supt 250004-793 arm, crank cas-500 408955 swivel, damper control 1/4-28 409031 rod, link 5/16”...
  • Page 36 Section 6 ILLUSTRATIONS AND PARTS LIST 6.5 HORIZONTAL REMOTE COOLER ASSEMBLY- 350HP/ 261KW 02250123-146R03...
  • Page 37 Section 6 ILLUSTRATIONS AND PARTS LIST 6.5 HORIZONTAL REMOTE COOLER ASSEMBLY- 350HP/ 261KW (CONTINUED) part number description number quantity nipple, chase cond 1/2 847815-050 bushing, conduit plastic 1/2 848815-050 elbow, cor pull 90deg 1/2 846915-050 nipple, conduit 1/2 x 4” 250007-172 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR...

  • Page 38: Horizontal Cooler Pack Assembly- 350Hp/ 261Kw (Remote)

    Section 6 ILLUSTRATIONS AND PARTS LIST 6.6 HORIZONTAL COOLER PACK ASSEMBLY- 350HP/ 261KW (REMOTE) 02250123-120R06...
  • Page 39 Section 6 ILLUSTRATIONS AND PARTS LIST 6.6 HORIZONTAL COOLER PACK ASSEMBLY- 350HP/ 261KW (REMOTE) part number description number quantity frame, rem clr 300/400 hp 02210121-124 separator, water dh ws800 3”npt (I) 02250111-105 support, corner 300/400hp rc 02250121-121 bracket, seperator mount 02250121-831 panel, assembly EES cooler side 02250124-334...

  • Page 40: Horizontal Remote Cooler Pack Assembly With Drain Option- 350Hp/ 261Kw

    Section 6 ILLUSTRATIONS AND PARTS LIST 6.7 HORIZONTAL REMOTE COOLER PACK ASSEMBLY WITH DRAIN OPTION- 350HP/ 261KW 02250130-993R01...
  • Page 41 Section 6 ILLUSTRATIONS AND PARTS LIST 6.7 HORIZONTAL REMOTE COOLER PACK ASSEMBLY WITH DRAIN OPTION- 350HP/ 261KW part number description number quantity frame, rem clr 300/400 hp 02210121-124 separator, water dh ws800 3”npt (I) 02250111-105 support, corner 300/400hp rc 02250121-121 bracket, seperator mount 02250121-831 panel, assembly EES cooler side...

  • Page 42: Horizontal Cooler Assembly- 450Hp/ 336Kw (Integral)

    Section 6 ILLUSTRATIONS AND PARTS LIST 6.8 HORIZONTAL COOLER ASSEMBLY- 450HP/ 336KW (INTEGRAL) 02250125-435R05...

  • Page 43: Horizontal Cooler Assembly

    Section 6 ILLUSTRATIONS AND PARTS LIST 6.8 HORIZONTAL COOLER ASSEMBLY- 450HP/ 336KW (INTEGRAL) part number description number quantity motor, 8 pole tese toshiba 02250121-110 panel, adapter 400hp clr pk 02250121-117 panel, adapter 400hp clr pk w/clean 02250121-118 saddle, motor supt 300/400hp clr pk 02250121-119 support, mtr 300/400hp clr pk 02250121-120...
  • Page 44 Section 6 ILLUSTRATIONS AND PARTS LIST 6.9 HORIZONTAL REMOTE COOLER PACK ASSEMBLY WITH DRAIN OPTION- 400-450HP/ 298-336KW 02250131-037R01...
  • Page 45 Section 6 ILLUSTRATIONS AND PARTS LIST 6.9 HORIZONTAL REMOTE COOLER PACK ASSEMBLY WITH DRAIN OPTION- 400-450HP/ 298-336KW part number description number quantity seperator, water ws1000 (I) 02250111-106 u-bolt, 1/2” x 4” pipe pltd 868308-400 bracket, seperator mount 02250121-831 cooler pack subassembly (400/450hp) (II) support, corner 300/400hp rc 02250121-121 frame, rem clr 300/400 hp...

  • Page 46: Horizontal Remote Cooler Pack Assembly- 450Hp/ 336Kw

    Section 6 ILLUSTRATIONS AND PARTS LIST 6.10 HORIZONTAL REMOTE COOLER PACK ASSEMBLY- 450HP/ 336KW 02250123-443R05...
  • Page 47 Section 6 ILLUSTRATIONS AND PARTS LIST 6.10 HORIZONTAL REMOTE COOLER PACK ASSEMBLY- 450HP/ 336KW part number description number quantity seperator, water ws1000 (I) 02250111-106 u-bolt, 1/2” x 4” pipe pltd 868308-400 bracket, seperator mount 02250121-831 cooler pack subassembly (II) support, corner 300/400hp rc 02250121-121 frame, rem clr 300/400 hp 02210121-124...

  • Page 48: Ees Enclosure- "Doghouse" Assembly (Integral)

    Section 6 ILLUSTRATIONS AND PARTS LIST 6.11 EES ENCLOSURE- “DOGHOUSE” ASSEMBLY (INTEGRAL) 02250133-207R00...
  • Page 49 Section 6 ILLUSTRATIONS AND PARTS LIST 6.11 EES ENCLOSURE- “DOGHOUSE” ASSEMBLY (INTEGRAL) part number description number quantity EES, upper 02250122-411 panel, damper 48” x 48” nominal oppos 250000-992 positioner, damper 250001-017 angle, positioner supt 250004-793 arm, crank cas-500 408955 swivel, damper control 1/4-28 409031 rod, link 5/16”...

  • Page 50: Ees Enclosure- 200-250Hp/ 149-186Kw (Integral)

    Section 6 ILLUSTRATIONS AND PARTS LIST 6.12 EES ENCLOSURE- 200-250HP/ 149-186KW (INTEGRAL) 02250133-208R01...
  • Page 51 Section 6 ILLUSTRATIONS AND PARTS LIST 6.12 EES ENCLOSURE- 200-250HP/ 149-186KW (INTEGRAL) part number description number quantity panel, sill short TS32A 02250124-938 panel, header side TS32A 02250124-939 panel, header 60” str TS32 encl 02250124-942 angle, roof seal TS32A-200/250ac 02250125-070 panel, roof side TS32A-200/250ac 02250126-925 panel, sill TS32A 02250129-475...
  • Page 52 Section 6 ILLUSTRATIONS AND PARTS LIST 6.12 EES ENCLOSURE- 200-250HP/ 149-186KW (INTEGRAL) 02250133-208R01...
  • Page 53 Section 6 ILLUSTRATIONS AND PARTS LIST 6.12 EES ENCLOSURE- 200-250HP/ 149-186KW (INTEGRAL) (CONTINUED) part number description number quantity washer, spr lock reg pltd 1/4 837804-062 washer, spr lock reg pltd 5/16 837805-078 washer, pl-b reg pltd 5/16 838205-071 eyebolt, 5/16-18 x 1 1/8” pltd 839105-112 nut, retainer 5/16-18 .092 861405-092...

  • Page 54: Ees Enclosure- 300-350Hp/ 224-261Kw (Integral)

    Section 6 ILLUSTRATIONS AND PARTS LIST 6.13 EES ENCLOSURE- 300-350HP/ 224-261KW (INTEGRAL) 02250133-209R01...
  • Page 55 Section 6 ILLUSTRATIONS AND PARTS LIST 6.13 EES ENCLOSURE- 300-350HP/ 224-261KW (INTEGRAL) part number description number quantity panel, sill short TS32A 02250124-938 panel, header side TS32A 02250124-939 panel, header 60” str TS32 encl 02250124-942 panel, roof motor side TS32A-300/350ac 02250127-100 panel, roof starter side TS32A-300/350 02250127-101 angle, roof seal TS32A-300/350ac...
  • Page 56 Section 6 ILLUSTRATIONS AND PARTS LIST 6.13 EES ENCLOSURE- 300-350HP/ 224-261KW (INTEGRAL) 02250133-209R01...
  • Page 57 Section 6 ILLUSTRATIONS AND PARTS LIST 6.13 EES ENCLOSURE- 300-350HP/ 224-261KW (INTEGRAL) (CONTINUED) part number description number quantity screw, hex ser washer 5/16-18 x 3/4 829705-075 screw, self-drill 1/4 x 1/2 834504-050 washer, spr lock reg pltd 1/4 837804-062 washer, spr lock reg pltd 5/16 837805-078 washer, pl-b reg pltd 5/16 838205-071...

  • Page 58: Decal Group

    Section 6 ILLUSTRATIONS AND PARTS LIST 6.14 DECAL GROUP...
  • Page 59 250022-810 sign, air breathing (danger) 250027-935 sign, warning “food grade” lube 250003-144 sign, warning sever fan door closed 02250131-539 decal, Sullair 4.5” X 36” 02250057-603 decal, fork lifting 241814 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR...

  • Page 60: Decal Locations

    Section 6 ILLUSTRATIONS AND PARTS LIST 6.15 DECAL LOCATIONS...
  • Page 61 250022-810 sign, air breathing (danger) 250027-935 sign, warning “food grade” lube 250003-144 sign, warning sever fan door closed 02250131-539 decal, Sullair 4.5” X 36” 02250057-603 decal, fork lifting 241814 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR...

  • Page 62: Wiring Diagram- Ees Supervisor Control

    Section 6 ILLUSTRATIONS AND PARTS LIST 6.16 WIRING DIAGRAM- EES SUPERVISOR CONTROL 02250133-680R02...

  • Page 63: Wiring Diagram- Ees Remote

    Section 6 ILLUSTRATIONS AND PARTS LIST 6.17 WIRING DIAGRAM- EES REMOTE 02250134-081R00...

  • Page 64: Wiring Diagram- Integral Heat Recovery With Supervisor

    Section 6 ILLUSTRATIONS AND PARTS LIST 6.18 WIRING DIAGRAM- INTEGRAL HEAT RECOVERY WITH SUPERVISOR 02250064-078R04...
  • Page 65 NOTES...
  • Page 66 WORLDWIDE SALES AND SERVICE SULLAIR ASIA, LTD. SULLAIR EUROPE, S.A. Sullair Road, No. 1 Zone Des Granges BP 82 Chiwan, Shekou 42602 Montbrison Cedex, France Shenzhen, Guangdong PRV. Telephone: 33-477968470 PRC POST CODE 518068 Fax: 33-477968499 Telephone: 755-6851686 www.sullaireurope.com Fax: 755-6853473 www.sullair-asia.com...

This manual is also suitable for:

Ees ls25s seriesEes ts32 series

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