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Toro Z Master series Setup Instructions

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Z Master
For All Z Master
Setup

Loose Parts

Use the chart below to verify that all parts have been shipped.
Procedure
1
2
3
4
5
6
7
8
9
10
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14
© 2015—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
Riding Mower
®

Riding Mowers

Description
Rear wheels (Wooden crate only)
No parts required
No parts required
No parts required
No parts required
No parts required
J-bolt
Wing nut
Hold-down clamp
Clamp
Wing nut (1/4 inch)
Battery hold-down
No parts required
Seat
Seat plate (fixed seats only)
Flange nuts (3/8 inch)—fixed seats only
Spacers (3/8 inch)—fixed seats only
Flange nuts (3/8 inch)—tilting seats only
Long spacers (tilting, deluxe seats only)
Short spacers (tilting, deluxe seats only)
No parts required
Right-control lever
Left-control lever
Bolt (3/8 x 1 inch)—2 are assembled
Nut (3/8 inch)—2 are assembled
Carriage bolt (3/8 x 1-1/2 inches)
Flange locknut (3/8 inch)
Air-cleaner cap
Hose clamp
Register at www.Toro.com.
Form No. 3375-555 Rev C
Qty.
2
Remove the machine from a crate.
Add fuel to the machine.
Check the engine-oil level.
Check the tire pressure.
Check the wheel lug nut torque.
Check the grass deflector.
2
2
Install a battery (Diesel machines only).
1
1
Install a battery (Gasoline machines
2
only).
2
Charge the battery.
1
1
8
Install the seat (International machines
4
using gasoline only).
4
2
4
Check the seat belt (International
machines using gasoline only).
1
Install the motion-control levers
1
(International machines using gasoline
4
only).
4
1
Install the lift-assist pedal (International
machines using gasoline only).
1
1
Install the air-cleaner cap (International
machines using gasoline only).
1
Original Instructions (EN)
All Rights Reserved *3375-555* C
Printed in the USA.
Setup Instructions
Use

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Summary of Contents for Toro Z Master series

  • Page 1: Riding Mowers

    Flange locknut (3/8 inch) Air-cleaner cap Install the air-cleaner cap (International machines using gasoline only). Hose clamp © 2015—The Toro® Company Register at www.Toro.com. Original Instructions (EN) All Rights Reserved *3375-555* C 8111 Lyndale Avenue South Printed in the USA.
  • Page 2 Procedure Description Qty. Bolt (1/2 x 3-1/4 inch) Install the ROPS hardware (LPG machines only). Locknut (1/2 inch) Install the ROPS (International Roll-Over Protection System (ROPS) Kit machines using gasoline only). Roll bar, right section Roll bar, left section Roll bar, center section Bolt (3/8 x 1 inch) Install the ROPS (Diesel machines only).
  • Page 3 2. Raise the back of the machine up and support it with jack-stands. Figure 6 Gasoline Machine Shown Figure 3 Gasoline Machine Shown Figure 7 Diesel Machine Shown Figure 4 Adding Fuel to the Machine Diesel Machine Shown No Parts Required 3.
  • Page 4: Checking The Engine Oil Level

    3. Cut the ties securing the tank brackets and move them 8. Check for leaks as described in the Safety section of out of the way. the Operator's Manual. 4. Align the center hole over the mounting pin that points straight up on the as shown in Figure Checking the Engine-Oil Level...
  • Page 5 Checking the Grass Deflector Installing a Battery (Diesel Machines Only) No Parts Required Parts needed for this procedure: Procedure J-bolt If there are plastic ties holding the grass deflector up, remove Wing nut them and lower the deflector into place. Hold-down clamp WARNING Procedure...
  • Page 6: Charging The Battery

    Charging the Battery Installing the Seat (International Machines No Parts Required Using Gasoline Only) Procedure Parts needed for this procedure: WARNING Seat Seat plate (fixed seats only) Charging the battery produces gasses that can explode and cause serious injury. Flange nuts (3/8 inch)—fixed seats only •...
  • Page 7 Figure 13 3. Secure the seat plate to the seat with 4 spacers and 4 Figure 15 flange nuts (3/8 inch). 1. Harness connector 2. Flange nuts Installing the Seat on Models with a Tilting Seat 1. Tilt the seat frame up. 2.
  • Page 8 4. Plug the harness connector into the seat switch located under the seat towards the front. g014862 Figure 17 Figure 18 1. Seat switch 3. Harness connector 1. Side of seat 3. 47 degrees 2. Flange nuts 2. Seat belt bolt, Set torque between 49 to 61 ft-lb (67 to 83 N-m) Checking the Seat Belt...
  • Page 9 Installing the Lift-Assist Pedal (International Machines Using Gasoline Only) Parts needed for this procedure: Carriage bolt (3/8 x 1-1/2 inches) Figure 19 Flange locknut (3/8 inch) 1. Bolt (3/8 x 1 inch) 3. Control lever 2. Handle 4. Nut (3/8 inch) Procedure 1.
  • Page 10 Installing the Air-Cleaner Cap (International Machines Using Gasoline Only) Parts needed for this procedure: Air-cleaner cap Figure 23 Hose clamp 3. Install the air-cleaner cap onto the air cleaner and Procedure secure it with the hose clamp. Note: Not all units come with a heavy duty air cleaner. This procedure only applies to models that have a heavy duty air cleaner.
  • Page 11 Installing the ROPS Hardware Installing the ROPS (LPG Machines Only) (International Machines Using Gasoline Only) Parts needed for this procedure: Parts needed for this procedure: Bolt (1/2 x 3-1/4 inch) Locknut (1/2 inch) Roll-Over Protection System (ROPS) Kit Procedure Procedure Install the bolt (1/2 x 3-1/4 inch) and locknut (1/2 inch) Install the Roll-Over Protection System (ROPS) Kit.
  • Page 12 Figure 26 2. Install the lanyard clips onto the long bolts (1/2 x 3-1/4 inch). Note: Make sure the bent tab points toward the head of the bolt. Figure 28 5. Raise the roll bar into the upright position and secure it with the pins and hairpin cotter pins fastened to the lanyards.
  • Page 13 Removing the Shipping Straps No Parts Required Procedure Note: This procedure is only for machines with a MyRide ™ suspension system. WARNING The springs are compressed by the shipping straps. When the straps are cut, the seat will raise up quickly by approximately 8.9 cm (3-1/2 inches).
  • Page 14 Checking the Machine Before Delivery to the Customer (All Machines) No Parts Required Procedure Before delivering the machine to the customer, ensure that you perform or have performed the procedures listed in the following table and initial each when finished. Refer to the Operator's Manual for instructions on performing these procedures. Initial Check Procedure Check the tire pressure.
  • Page 15 Delivering the Machine to the Customer (All Machines) Parts needed for this procedure: Operator's Manual Engine Owner's Manual Registration card Operator-training material Procedure At delivery, fill in the model and serial number, complete the items listed in the following table, and initial each when finished. Model No.
  • Page 16 Make sure that the customer receives the Operator's Manual, Engine Owner's Manual, Set Up Instructions, and operator training material. Make sure the customer knows the Parts Catalog is available at www.Toro.com. Assist the customer in loading the machine. Note: When you, the dealer representative, have finished delivering the machine to the customer, sign and date in the space provide below and keep a copy of this page for dealer records.