Generac Power Systems DF7500 Owner's Manual

Dust control system

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Owner's Manual
For
DF7500 Dust Suppression System
009111
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Summary of Contents for Generac Power Systems DF7500

  • Page 1 Owner’s Manual DF7500 Dust Suppression System 009111 For technical assistance contact: Register your Generac product at: www.generacmobileproducts.com WWW.GENERAC.COM Technical Support 1-888-GENERAC 1-800-926-9768 (1-888-436-3722) SAVE THIS MANUAL FOR FUTURE REFERENCE...
  • Page 2 Use this page to record important information about your Generac Mobile Product Record the information found on your unit data label on this Unit Model Number Unit and Serial Number Locations page. See Engine and generator serial numbers are located on separate Unit Serial Number data plates affixed to the engine and generator respectively.
  • Page 3: Table Of Contents

    Connecting Water Supply .........11 Connecting Power Supply .........11 Using Transport Locks ..........12 Disengaging Transport Locks ........12 Engaging Transport Locks .........12 Towing the Unit ............12 Lifting the Unit ............13 Tying the Unit Down ..........13 Owner’s Manual for DF7500 Dust Suppression System...
  • Page 4 This page intentionally left blank Owner’s Manual for DF7500 Dust Suppression System...
  • Page 5: Section 1: Introduction And Safety

    Introduction and Safety Section 1: Introduction and Safety Introduction Safety Rules Tha nk you for purcha s ing a Ge ne ra c Mobile P roducts LLC The manufacturer cannot anticipate every possible circum- product. This unit ha s be e n de s igne d to provide high stance that might involve a hazard.
  • Page 6: General Hazards

    Introduction and Safety General Hazards Electrical Hazards DANGER WARNING Electrocution. In the event of electrical accident, Hearing Loss. Hearing protection is immediately shut power OFF. Use non-conductive recommended when using this machine. implements to free victim from live conductor. Apply Failure to wear hearing protection could first aid and get medical help.
  • Page 7: Operating Safety

    Introduction and Safety Operating Safety Lifting Hazards Positioning the Unit WARNING Personal injury. Failure to properly connect WARNING lifting cables, chains, or straps could result in Crushing hazard. Verify unit is properly secured and death, serious injury, or property damage. on level ground.
  • Page 8: Trailer Hazards

    Introduction and Safety Trailer Hazards • Connect safety chains in a crossing pattern under the tongue with enough slack to permit turning and WARNING to hold tongue up if trailer comes loose. • Before towing the trailer, verify that the weight of Personal injury.
  • Page 9: Safety And Operating Decals

    Introduction and Safety Safety and Operating Decals Table 1-1. Decal Descriptions This unit features numerous safety and operating decals. Description These decals provide important operating instructions and Electric Shock Hazard warn of dangers and hazards. The following diagrams Central Lift Point illustrate decal locations and descriptions.
  • Page 10 Introduction and Safety This page intentionally left blank. Owner’s Manual for DF 7500 Dust Suppression System...
  • Page 11: Section 2: General Information

    Specifications are subject to change without notice. Refer to the product specification sheet for complete list. Unit Dimensions 6 ft (1.83 m) 10.83 ft (3.3 m) 7.15 (2.18) 009031 Figure 2-1. Unit Dimensions Owner’s Manual for DF7500 Dust Suppression System...
  • Page 12: Component Locations

    Phase Controller Switch Input Switch Button Emptying Water Circuit Blower Tilting Lever Fan Motor Protection Circuit Breaker Water pump Protection Circuit Breaker M Emergency Stop Button Oscillation System Protection Circuit Breaker Figure 2-4. Control Panel Owner’s Manual for DF7500 Dust Suppression System...
  • Page 13: Unit And Serial Number Locations

    Use only controlled water from reliable sources. 009111 • DO NOT use a one-way valve, vacuum breaker, or check valve in any part of the water supply. Figure 2-5. Unit and Serial Number Locations Owner’s Manual for DF7500 Dust Suppression System...
  • Page 14: Connecting Power Supply

    (000155a) IMPORTANT NOTE: Installations must be comply 008950 with national, state, and local codes. Figure 2-9. Electrical Connection Owner’s Manual for DF7500 Dust Suppression System...
  • Page 15: Using Transport Locks

    See trailer operator’s manual for proper towing setup and approaching unit at an angle as this can damage procedure. the forklift pockets. Verify obstructions are clear of the forklift tines before lifting. 008776 Figure 2-11. Lifting Points Owner’s Manual for DF7500 Dust Suppression System...
  • Page 16 General Information This page intentionally left blank. Owner’s Manual for DF7500 Dust Suppression System...
  • Page 17: Section 3: Operation

    008796 Figure 3-2. Water Control Valves WARNING Personal injury. Only use water from controlled, reliable sources. Uncontrolled water could contain bacteria. Inhaling mist containing bacteria could result in death, or serious injury. (000584) Owner’s Manual for DF7500 Dust Suppression System...
  • Page 18: Starting The Unit

    NOTE: If the fan does not start and phase controller error lamp (G) is lit, turn phase controller switch (H) to 009116 Figure 3-6. Manual rotation PHASE SRT or PHASE SRT then restart fan. Owner’s Manual for DF7500 Dust Suppression System...
  • Page 19: Automatic Oscillation

    5. Use macro button (G) to automatically switch off • Never leave the transmitter unattended. oscillation, pump, and fan in the proper shutdown • Avoid using radio control inside shielded areas. sequence. • Replace batteries when discharged. Owner’s Manual for DF7500 Dust Suppression System...
  • Page 20 Operation This page intentionally left blank. Owner’s Manual for DF7500 Dust Suppression System...
  • Page 21: Section 4: Maintenance And Troubleshooting

    OFF. Regular maintenance will improve performance and extend engine/equipment life. Generac Mobile Products, LLC recommends all maintenance work be performed by an Generac Mobile Products Authorized Dealer (ASD). Figure 4-1. Cleaning the Unit Owner’s Manual for DF7500 Dust Suppression System...
  • Page 22: Emptying Water Circuit

    4-5. Unscrew and remove water inlet (B). 2. Remove filter cartridge. 3. Tap cartridge on a solid surface and blow with com- pressed air to remove sediment. 4. Install cartridge and replace inlet filter plug. Figure 4-6. Cleaning Nozzles Owner’s Manual for DF7500 Dust Suppression System...
  • Page 23: Lubrication

    Low water pressure 14.5 psi (1 bar). Uneven Nebulization Verify water pressure is greater than See for requirements Tilt, Rotation or Stabilizer Regulation Lack of lubrication Lubricate using proper grease for sliding systems. Difficult Owner’s Manual for DF7500 Dust Suppression System...
  • Page 24 Maintenance and Troubleshooting This page intentionally left blank. Owner’s Manual for DF7500 Dust Suppression System...
  • Page 25 Maintenance and Troubleshooting This page intentionally left blank. Owner’s Manual for DF7500 Dust Suppression System...
  • Page 26 Maintenance and Troubleshooting This page intentionally left blank. Owner’s Manual for DF7500 Dust Suppression System...
  • Page 28 Part No. 10000037626 Rev. A 11/15/2018 ©2018 Generac Mobile Products, LLC All rights reserved. Generac Mobile Products, LLC Specifications are subject to change without notice. 215 Power Drive, Berlin, WI 54923 No reproduction allowed in any form without prior written GeneracMobileProducts.com │800-926-9768 │920-361-4442 consent from Generac Mobile Products, LLC.

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