SWR Envea M-Sens 2 Operating Instructions Manual

Online moisture measurement for solids
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M-Sens 2
M-Sens 2
Online moisture measurement
Online moisture measurement
for solids
for solids

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Summary of Contents for SWR Envea M-Sens 2

  • Page 1 M-Sens 2 M-Sens 2 Online moisture measurement Online moisture measurement for solids for solids...
  • Page 2: Table Of Contents

    CONTENTS Page System overview ..........3 Function .
  • Page 3: System Overview

    1. System overview A complete M-Sens 2 unit consists of the following components: 1 welding fl ange per sensor • 1 to 3 sensors with 2 m connecting cable • Transmitter MME 300 up to 3 sensors in a DIN rail housing •...
  • Page 4: Function

    2. Function The M-Sens 2 sensor functionality is based on precise high-frequency measurement and direct digitalization of measured values, where from results a high resolution. As the material surface and capillary moisture influences strongly its specific conductive capacity, the moisture can be measured exactly by a constant averaged bulk density.
  • Page 5: Safety

    If a damage is found, it is to repaired before further operation of the instruments. Technical progress ENVEA - SWR engineering reserves the right to adapt technical data to the technical progress without • particular advance notice. If you have any questions, ENVEA - SWR engineering will be pleased to...
  • Page 6: Mounting And Installation

    4. Mounting and installation 4.1 Delivery range Transmitter in DIN rail housing • Sensor • Operating instructions • C1-box • Welding flange • 4.2 Auxiliary Screw driver 2.5 mm • Allen key 5 mm • 4.3 Mounting of the sensor M-Sens 2 is designed for continuous moisture measurement.
  • Page 7 APPLICATIONS - PRACTICAL EXAMPLES Installation in a screw • The installation of a moisture sensor in screw feeders proved to be very advantageous, since the material passes by the sensor window in even intervals and with relatively constant bulk density. 13,1 Moisture Screw feeder...
  • Page 8 Installation in a bin • Another installation alternative is to mount a sensor at a bins outlet. Due to constant bulk density in case of a filled bin, the sensor finds an almost unchanging measuring field for monitoring the residual moisture.
  • Page 9 Moisture measurement in a mixer • M-Sens 2 can be installed, even later on, in all types of mixers. The measuring values logging is done by within the moving material during the mixer procedure. With the measured moisture value of the material in the dryer process parameters like detention time and dosage quantity can be controlled.
  • Page 10: Mounting Of The Transmitter

    4.4 Mounting of the transmitter The whole electronic equipment can be installed at a maximum distance of 300 m from the sensor. For assembly in the switching cabinet, the housing is prepared on a top-hat rail in accordance with DIN EN60715 TH35a. 10 11 14 15 Fig.
  • Page 11: Use In The Explosion Hazard Area

    4.5 Use in the explosion hazard area DustEx labelling: II 1D Ex maD iaD 20 T120 °C - Group of equipment 2 - Equipment category: 1 - Zone 20 - For explosive mixtures of air and flammable dust - Permissible process temperature 0 ... 80 °C - Maximum surface temperature 135 °C with Ta = 60 °C GasEx labelling: II 1G Ex ma ia CII T4...
  • Page 12: Electrical Connection

    5. Electrical connection Current output Current output Input Input - 4 ... 20 mA + 4 ... 20 mA power supply power supply 0 V DC + 24 V DC Not available Alarm relay Alarm relay Alarm relay NC (Opener) NO (Closer) Sensor Transmitter...
  • Page 13: Commissioning

    Correct installation of the sensor in respect to the wall thickness. • In case of negative results in spite of consideration of the points as stated above, please contact SWR. Commissioning of the M-Sens 2 After the delivery the sensor is not calibrated to the product(s), so each calibration and parameterization has to be executed during the commissioning.
  • Page 14 Analog output is modified in menu 5 and can be adjusted to user requirements here (e. g. 0… 20 mA). The calibration of the starting value takes place in menu items 5.7 and 5.8. Standard MIN = 4 mA MAX = 20 mA The measuring range filter makes it possible to adapt to slower recording devices or continuous output at the analogue output (power output).
  • Page 15: Menu Structure Of M-Sens 2

    In the following there is the menu structure: 7. Menu structure of M-Sens 2 Products Products 1 to 4 Measuring range 1.1.1 Product name Adjust material (8 digits) 1.1.2 Unit Adjust text, e. g. % H O / % TS 1.1.3 Decimal point Decimal place position...
  • Page 16 1.3. Alarm 2 1.3.1 Alarm type Choose: MIN / MAX 1.3.2 Alarm value Range 0 ... 100 % in phys. units 1.3.3 Alarm dead time Range 0.1 ... 99.9 s 1.3.4 Alarm hysteresis Range 0.1 ... 99.9 % Choose: Open or 1.3.5 Operation mode closed current principle...
  • Page 17 Analog output Beginning of range Range 0 ... 22 mA (Standard 4 mA) End of range Range 0 ... 22 mA (Standard 20 mA) MIN limit Range 0 ... 22 mA (Standard 3 mA) MAX limit Range 0 ... 22 mA (Standard 20 mA) Alarm value Range 0 ...
  • Page 18: Menu Parameters

    8. Menu parameters: 1.1 MEASURING RANGE Product name Freely selectable symbols of the measuring-medium or -place, max. 8 digits. Unit Selection % H O or % TS Decimal point Adjust the digit in the display. Beginning of measuring range Enter the respective value of the measuring range you will start with. End of measuring range Enter the respective value of the measuring range end.
  • Page 19 1.4 CALIBRATION Calibration filter Attenuation filter to smooth fluctuating signals during calibration. (Has no effect on output.) 0.1 to 999.9 s Number of calibration points Input of number of necessary support points. Calibration point 1 - measuring value Measuring value to be displayed in physical units. This is where the actual humidity value is entered as it was determined in the lab based on a material sample.
  • Page 20: Maintenance

    MIN limit Minimum current output value to be set (Standard 3 mA) Range 0 ... 22 mA MAX limit Maximum current output value to be set (Standard 20 mA) Range 0 ... 22 mA MIN limit Minimum current output value to be set (Standard 3 mA) Range 0 ...
  • Page 21: Warranty

    Replaced parts turn into the property of ENVEA - SWR engineering. If desired by the costumer that the parts should be repaired or replaced in its factory, then the costumer has to take over the costs for the ENVEA - SWR engineering-service staff.
  • Page 22: Technical Data

    Relay with switching contact - max. 250 V AC, 1 A Switched output error alarm Relay NC Data protection Flash SWR engineering Messtechnik GmbH Gutedelstraße 31 · 79418 Schliengen (Germany) Fon +49 7635 827248-0 · Fax +49 7635 827248-48 · www.swr-engineering.com PART OF THE ENVEA GROUP EN 07/06/2018...

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