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Stoelting IntelliTec M202 series Operator's Manual

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Model M202 IntelliTec
OPERATORS MANUAL
Manual No. 513666
Rev.2

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Summary of Contents for Stoelting IntelliTec M202 series

  • Page 1 Model M202 IntelliTec OPERATORS MANUAL Manual No. 513666 Rev.2...
  • Page 3 If problems develop or questions arise in connection with installation, operation, or servicing of the machine, contact the com- pany at the following location: STOELTING 800-558-5807 502 Hwy. 67 Kiel, WI 53042 Fax: 920-894-7029 © 2013 Stoelting, LLC, All Rights Reserved...
  • Page 4 CAUTION If you need to replace a part, use genuine Stoelting The signal word “CAUTION” indicates a potentially parts with the correct part number or an equivalent hazardous situation, which, if not avoided, may result part.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS Section Description Page Description and Specifi cations Description ....................1 Specifi cations ..................... 2 Installation Instructions Safety Precautions ..................3 Receiving the Custard Machine ..............3 Machine Installation ..................3 Running Line Sets ....................3 Running Electrical Connections ................4 Plumbing Connections ..................

  • Page 7: Description And Specifi Cations

    SECTION 1 DESCRIPTION AND SPECIFICATIONS 1.1 DESCRIPTION The M202 is continuous fl ow custard machine. It is equipped with fully automatic controls to provide a uni- form product and feature Quick-Freeze technology. This manual is designed to assist qualifi ed service personnel and operators in the installation, operation and mainte- nance of the M202 frozen custard machine.

  • Page 8: Specifi Cations

    1.2 SPECIFICATIONS M202B A/C M202B A/C Remote M202B W/C Dimensions Machine with crate Machine with crate Machine with crate 27-1/2’’(69,9 27-1/2’’(69,9 42-1/2’’(108,0 27-1/2’’(69,9 42-1/2’’(108,0 width 48’’(121,9 cm) 69-1/4’’(175,9 57-1/2’’(146,1 57-1/2’’(146,1 height 59’’(149,9 cm) 67’’(170,2 cm) 67’’(170,2 cm) 40-3/8’’(102,6 depth 60’’(152,4 cm) 32’’(81,3 cm) 48’’(121,9 cm) 32’’(81,3 cm) 48’’(121,9 cm) 845 lbs 1232 lbs 645 lbs...

  • Page 9: Installation Instructions

    10 days and request inspection. The customer must place a claim for damages and/or shortages in shipment A. RUNNING LINE SETS with the carrier. Stoelting cannot make any claims NOTE against the carrier. If the machine is water-cooled, proceed to “B. Run- Remove the top of the crate using a hammer or ning Electrical Connections”.

  • Page 10: Running Electrical Connections

    Avoid creating any type of kink in the off. lines. The Stoelting/Ross warranty does not cover When connecting power to the machine, run the malfunctions or capacity issues with equipment line under the machine and through the bottom caused by kinks in the line sets.

  • Page 11: Receiving And Installing Remote Condensing Units

    The customer must place a claim for cooled machines cannot be moved. damages and/or shortages in shipment with the carrier. Stoelting cannot make any claims against Use a pallet jack or fl oor jack to lift the front of the the carrier.

  • Page 12: Running Product And Setting Pressures

    Checklist located with the spare parts kit or in lines under the machine. There is approximately the back of this manual and send it to Stoelting. 6” of clearance between machine and the fl oor. The stainless steel legs are adjustable and can Remove all spare parts from the hopper before raise the machine up to 7”...
  • Page 13 Set the pressures for the remaining cylinders. NOTE If the machine is water-cooled, the discharge pres- sure was already set at the factory. Run custard mix through the machine to double-check and fi ne-tune the discharge pressure for the particular mix being used.
  • Page 14 Owner’s Manual #513666 M202B Model Machines...

  • Page 15: Initial Set-Up And Operation

    SECTION 3 INITIAL SET-UP AND OPERATION 3.1 OPERATOR’S SAFETY PRECAUTIONS 3.2 OPERATING CONTROLS AND INDICATORS SAFE OPERATION IS NO ACCIDENT; observe these Before operating the machine, it is required that the op- rules: erator know the function of each operating control. Refer to Figure 3-1 for the location of the operating controls on Know the machine.
  • Page 16 Product Selector Switch Push to Freeze The product selector switch changes the Green LED refrigeration profi le of the right freezing cylinder to allow two different products to be made. Before Amber LED the machine is in ready mode, this switch can be moved to the desired profi...

  • Page 17: Sanitizing

    3.3 SANITIZING Pour the sanitizer into the hopper. NOTE Sanitizing must be done after the machine is cleaned and just before the hopper is fi lled with mix. Sanitizing the night A small amount of sanitizer may drain into the before is not effective.

  • Page 18: Mix Information

    Figure 3-5 Proper Flow tures will produce poor-quality product with a bad taste Figure 3-4 Custard Mode and unacceptable appearance. To retard bacteria growth in dairy based mixes, the best storage temperature range Turn the fl ow control knob clockwise to the 2:00 is between 36°...

  • Page 19: Disassembly Of Machine Parts

    Press and hold the PURGE/CLEAN button for 3 Place all parts in the solution and clean with seconds. The display will read CLEAN and a 10 provided brushes. minute timer will start. Wash the hopper and freezing cylinder with the When the water has drained, place the switch in Stera-Sheen solution and brushes provided.

  • Page 20: Routine Cleaning

    Inspect Parts Inspection for worn or broken parts should be made each time the machine is disassembled. All worn or broken parts should be replaced to ensure safety to both the operator and the customer and to maintain good machine performance and a quality.

  • Page 21: Extended Storage

    Drive Belt Wear and Tension Inspect the drive belts for wear. Check for wear marks from the belts rubbing on the pulley. Use a Burroughs Belt Tension Gauge to set the tension for the drive belt. Set the belt tension to 40-50 lbs. If an adjustment is necessary, loosen the four motor plate retaining nuts, adjust the belt tension then retighten the four nuts.
  • Page 22 Owner’s Manual #513666 M202B Model Machines...

  • Page 23: Troubleshooting Error Codes

    Hopper Sensor If the error persists after attempting to clear it, To return the machine to normal operation, any error contact your Authorized Stoelting Distributor for causing condition must be corrected and the Freezing further assistance. Cylinder Off/On switch must be placed in the OFF posi-...
  • Page 24 Cylinder Off-On switch in the Off position and back If the error persists, contact your Authorized in the On position. If the error persists, contact Stoelting Distributor for further assistance. your Authorized Stoelting Distributor for further assistance. NOTE Error Code 13 - Left Hopper Sensor...

  • Page 25: Troubleshooting Tables

    3 Flow valve is plugged. 3 Check fl ow valve. during running. 4 The refrigeration system is set too cold 4 Call Stoelting service department and we can for the mix. help over the phone to adjust setting properly. 1 Flow is too high.
  • Page 26 Owner’s Manual #513666 M202B Model Machines...

  • Page 27: Replacement Parts

    SECTION 5 REPLACEMENT PARTS 5.1 DECALS AND LUBRICATION Part Description Quantity BR-0020 Brush - Tubing (1/2”) BR-0030 Brush - Head (Barrel) BR-0035 Brush - Handle (Barrel) C-1000-25F Decal - Caution 100 Degree C-1000-26C Decal - Made In USA C-2000-57 Wrench - Beater Shaft O-Ring Pick 236058 Card - Cleaning Instruction...

  • Page 28: Auger Shaft And Faceplate Parts

    5.2 AUGER SHAFT AND FACEPLATE PARTS C-2000-51 SL-0010 C-2000-50 674200 625174 149014 482055 C-4000-20 2187993 NT-0010 336588 Part Description Quantity C-2000-50 Spring 10 per barrel C-2000-51 Blade 10 per barrel C-4000-14 Guard Splash C-4000-19 Slide - Long (Chute) C-4000-20 Slide - Short (Chute) NT-0010 Wing Nut - Stainless Steel 1 per barrel...

  • Page 29: Hopper Parts

    5.1 HOPPER PARTS 2202054 2203311-SV 754021 2202565 Part Description Quantity 754021 Tube - Flow Control (Hopper) 1 per barrel 2202565 Tray - Drain 2202588 Cover w/Handle - Hopper 1 per barrel 2203311-SV Flow Control Rod 1 per barrel Owner’s Manual #513666 M202B Model Machines...
  • Page 30 Owner’s Manual #513666 M202B Model Machines...
  • Page 31 Stoelting’s sole obligations, and Buyer’s sole remedies, for any breach of this warranty shall be, at Stoelting’s option, one of the following: repair or replacement of the affected component at Stoelting’s plant in Kiel, Wisconsin, or refund of the purchase price of the affected Equipment. Stoelting, through an Authorized Stoelting Provider, will deinstall/reinstall the affected component from/into the equipment (“Labor”) for the period listed below in the Warranty...
  • Page 32 Costs not covered by the Stoelting Travel Pay policy. Stoelting covers only the first trip travel which is a flat rate by mileage one- way from the service company’s home location to the job site. The flat rate is calculated as follows:...

This manual is also suitable for:

Intellitec m202b a/c remoteIntellitec m202b a/cIntellitec m202b w/c

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