Related Manuals for Sinclair Pneumatic Grommet Machine PG-21
Summary of Contents for Sinclair Pneumatic Grommet Machine PG-21
- Page 1 Model PG-21 Pneumatic Grommet Machine Operating Manual (800) 624-2408 (530) 626-9386 Fax (530) 626-5144 6686 Merchandise Way Diamond Springs, Ca 95619 www.sineqco.com...
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Page 2: Identification Of The Machine
Please read this instruction manual carefully for your guidance, in order to make the most of your machine. SINCLAIR EQUIPMENT DECLINES ALL RESPONSABILITY ON THE INCORRECT USE OF THIS INSTRUCTION MANUAL. IDENTIFICATION OF THE MACHINE: The machine has an aluminium plate indicating the following:... - Page 3 1. DESCRIPTION OF THE MACHINE AND ITS OPERATION. (See figure below) The machine consists of the head, air hoses and pneumatic foot pedal. The moving parts in the machine are located inside the head (pneumatic cylinder, manometer, axles, dies, etc.). After placing the machine in its permanent location, without fitting the air hosepipe into the mouth of the compressor, verify that it has not suffered any blow or breakage while being transported and that it has not any loose parts.
- Page 4 Technical Data: HEAD MEASUREMENTS: DEPTH: 30 cm WIDTH: 11’5 cm HEIGHT: 38 cm WEIGHT (with pneumatic pedal): 14 Kg Installation: The operator can work in a seated or a standing position, depending on the height of the machine. The minimum space recommended must be sufficient to keep the safety space in all directions for the operator to work properly.
- Page 5 BEFORE STARTING THE MACHINE, READ THESE WARNINGS CAREFULLY. The following are a series of instructions and warnings which must be taken into account with regard to the model PG-21. - Before connecting the machine to the compressor, it should be placed in its permanent location.
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Page 6: Machine Description
Sinclair Equipment will accept no responsibility arising from the use of this machine in any way different from that which is described in this instruction manual. - Page 7 SETTING UP THE MACHINE FOR ITS OPERATION Before starting the machine for the first time, and each time the location of the machine is changed, or any changes are made in parts or any adjustments are done to it, we recommend the following steps: After placing and making the machine level in its permanent location “STILL WITHOUT PLUGGING IT IN”, lubricate it with SAE 40 type oil in the grease cups and red marks.
- Page 8 For the following procedures, refer to the diagram on page 11 CHANGE OF DIES FOR THE SAME GROMMET AND / OR WASHER SIZE Changing the bottom die #19: With the machine disconnected from the compressor (and from the power source if it has any electrical devices).
- Page 9 For adjusting the cutting pressure (the cutting pressure punches a hole in the material), you have to turn the bottom die # 219 to the right or to the left, so that when you start the machine and press the foot pedal, the top set spindle # 218 barely touches the bottom die # 219. With the machine disconnected from the compressor (and from the power source if it has any electrical devices).
- Page 10 - Adaptors for the new size. These adaptors are not always the same and vary according to the grommet and washer sizes. In order to avoid any problems, Sinclair Equipment recommends that whenever you ask for a new set of dies for a new grommet and washer size, please show us the following references:...
- Page 11 Recommended pressure is 87-90 psi. Input regulator must be used with the PG-21.
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Page 12: Maintenance
MAINTENANCE MECHANICAL PART OF THE MACHINE For an optimal operation of the machine, it is recommended that you keep some parts clean and always lubricated. The cleaning should ALWAYS be done with the machine disconnected from the electrical power source and the compressor. The pedal we press to operate the machine, should always be clean and clear of any debris that could prevent it’s normal operation. -
Page 13: Troubleshooting
TROUBLESHOOTING PROBLEM THE MACHINE DOES NOT OPERATE WHEN PRESSING THE FOOT PEDAL. DEFECTIVE GROMMETING. IT WILL NOT CUT OR LEAVE MATERIAL RESIDUALS. THE RING GUARD COMES DOWN, BUT THE DIE DOES NOT. CAUSE Make sure the air inlet is connected to the compressor. - Page 14 Schematic # PGR21062 PGR21063 PGR21064 PGR21125 PGR21126 PGR21135 PGR21161 PGR21162 PGR21194 PGR21204 PGR21205 PGR21206 PGR21207 Part# Grease cups (Set of 2) Long lubrication tube Short lubrication tube Left cylinder guard Right cylinder guard Hold guard Head Top Cover Threaded pin for bottom die cover Pneumatic foot pedal Silecer Connector ¼...
- Page 15 Schematic # Part# PGR21111 PGR21112 PGR21113 PGR21114 PGR21115 PGR21116 PGR21117 PGR21118 PGR21119 PGR21120 Description Lever pin Guide wheel pin Driving stem guide wheel Pin for die spindle Connecting rod Pin for connecting rod Bolt for yoke Nut for yoke Yoke Lever...
- Page 16 PGR21121 PGR21122 PGR21281 Schematic # Driving Stem Top set spindle Ring for 12 connecting rod pin Part# PGR21021 M5 elbow tube PGR21123 Screw for part #304 PGR21128 Screw for holding part #267 PGR21265 Pneumatic safety cylinder PGR21267 End of race PGR21275 Part for holding ring guard PGR21276...
- Page 17 Schematic # Part# PGR21002 PGR21004 PGR21007 PGR21008 PGR21010 PGR21011 PGR21012 PGR21015 PGR21016 PGR21017 PGR21018 PGR21019 PGR21020 PGR21022 PGR21023 PGR21024 PGR21207 PGR21260 PGR21271 PGR21273 Description Hinge for cylinder #271 Support for valve Safety control 0-2 kg Safety manometer Silencer 1/8 Reduction Buttress 1/8 Elbow 1/8 Elbow ¼...
- Page 18 Schematic # Part# PGR21021 PGR21217 PGR21218 PGR21219 PGR21229 PGR21230 PGR21238 PGR21241 PGR21242 PGR21243 PGR21244 PGR21245 PGR21246 PGR21247 PGR21248 PGR21249 PGR21251 PGR21254 PGR21306 Description J set of dies (Specify size) Top die grommet & washer * Top set spindle grommet & washer * Bottom die grommet &...
- Page 19 Tools And Parts Tools: Along with your machine, you will find all the necessary tools for adjustments and maintenance. Parts Although the PG-21 doesn’t come with any parts, Sinclair Equipment recommends having an extra bottom die, or set of dies for spares.
- Page 21 NOTES...