Related Manuals for Stanley EP30200
Summary of Contents for Stanley EP30200
- Page 1 EP30200 ELECTRONIC PIN BRAZING UNIT USER MANUAL Safety, Operation and Maintenance © 2017 STANLEY Black & Decker, Inc. New Britain, CT 06053 U.S.A. 69924 1/2019 Ver. 15...
- Page 2 Provisiones especiales: Disposizioni speciali: Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France. Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA...
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Page 3: Table Of Contents
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. For the nearest certified dealer, call STANLEY Infrastructure at (503) 659-5660 and ask for a Customer Service Representative. EP30200 User Manual ◄ 3... -
Page 4: Safety Symbols
Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel. 4 ► EP30200 User Manual... -
Page 5: Safety Precautions
Ensure battery charging is only done in a dry environment. Charging batteries in the rain or near standing water presents an electrocution hazard. Read the safety and operation instructions provided with the battery charger before using the battery charger. EP30200 User Manual ◄ 5... -
Page 6: Ep30200 Operation
Keep tool labels and stickers legible. Use only battery charger specially made for pin PREPARATION PROCEDURES brazing units (36V DC) approved by STANLEY. Before putting a new Pin Brazer into initial service, or after an extended period of being unused, perform a visual inspection 2. - Page 7 - not the face of the wheel. 8. Plug the battery charger into a standard 110 Volt AC Note: Use only grinding wheels furnished by STANLEY. outlet. Other wheels have shown to leave residues which cause faulty brazing.
- Page 8 The BG10100 automatically adjusts the correct distance of the brazing pin to the surface to be brazed. Note: The BG10100 may be adjusted manually if necessary using the dial located on the back of the gun. 8 ► EP30200 User Manual...
- Page 9 3. After the braze has cooled, knock the shank off the braz- ing pin using a hammer. 4. Use a new ceramic ring for each new pin braze. Note: A red light indicates low batteries on the unit. Charge as soon as possible. EP30200 User Manual ◄ 9...
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Page 10: Troubleshooting
Use only Tyrolit grinding wheels or carbide Incorrect grinding wheel is used. burr. Ceramic ring was not positioned Ensure ring is positioned correctly. square to the lug. Brazing pin not positioned correctly in Ensure pin is positioned correctly. lug hole. 10 ► EP30200 User Manual... -
Page 11: Equipment Maintenance & Care
Always keep critical equipment markings, such as warning stickers and tags, legible. • Equipment repair should be performed by experienced personnel only. • Do not use the equipment for applications for which it was not intended. EP30200 User Manual ◄ 11... -
Page 12: Specifications
ACCESSORIES Item Part No. Qty Description 72974 Carrying Case Pin Brazing Kit, 110vac. Kit Includes: BG10100 pin brazing gun, EP30200 pin brazing unit, DCG426M2 DeWalt grinder EP30K110 kit, battery charger, 3 batteries, 73358 carbide burr. 35866 Battery Charger 40409 Battery, Genesis 16 amp, 12v... -
Page 13: Accessories
Cable Lug for 50 mm Cable 47522 35836 x2 Cable Lug 5/8” ground rod to #2 cable 47521 35836 Braze Sleeve #6 to #6 41625 35836 x2 Multi-Wire Track Connection 67122 35835 Brazing Clip (Secures Wire to Rail) EP30200 User Manual ◄ 13... - Page 14 Railbond 95mm², L=155mm 60°, bare copper 80785 35837 Railbond 95mm², L=255mm, bare copper 81168 35837 Railbond 95mm², L=255mm 60°, bare copper 80786 35837 Railbond 95mm², L=355mm, bare copper 81169 35837 Railbond 95mm², L=355mm 60°, bare copper 14 ► EP30200 User Manual...
- Page 15 Qty Description 73358 Carbide Burr (1/4” Shank) Grinding Wheel - NOT for SafeBonding! 35810 73052 Bull Nose Stone, 2” (1/4” Shank) GRINDER Item Part No. Qty Description DCG426M2 Cordless Grinder Kit. Includes (2) Battery (1) Charger. EP30200 User Manual ◄ 15...
- Page 16 Ground Clamp Assembly (Vise Grip Style) 72999 Econnect Ground Magnet (Magnetic ground for econnect kit) 35818 Extension Cable for S4 Brazing Gun 35816 Standard Cable for S4 Pistol 2.7m/8.8ft 35817 Long Cable for S4, 4.5m/14.75ft 16 ► EP30200 User Manual...
- Page 17 Plug Male Power Supply Gun Cable 66697 Plug Male Ground Cable 56556 Charger/Generator Plug TOOLS Item Part No. Qty Description 37946 Hole Punch Tool 9.5mm 35824 Hole Punch Tool 8.0mm 62394 Lift Height Tool BG10100 Pin Braze Gun EP30200 User Manual ◄ 17...
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Page 18: Ep30 Parts Illustration
EP30 PARTS ILLUSTRATION INTERNAL ELECTRONIC CONTROL BOX Electronic box for EP30 XC 34. Resistor & Circuit Board Unit Assembled and precalibrated 35 Includes all components on this page 18 ► EP30200 User Manual... -
Page 19: Ep30 Parts List
GLASS FUSE FOR PCB Black Box shown above). RESISTOR & CIRCUIT BOARD UNIT 66845 (As shown on previous page outlined by black line). EP30 ELECTRONIC BOX 66131 Complete unit as shown on previous page. 35801 Battery Box EP30200 User Manual ◄ 19... - Page 20 STANLEY Infrastructure 6430 SE Lake Road Portland, Oregon 97222 USA (503) 659-5660 / Fax (503) 652-1780 www.stanleyinfrastructure.com...