Related Manuals for Genie DPL-25S
Summary of Contents for Genie DPL-25S
- Page 1 Operator’s Manual Second Edition First Printing with Maintenance Information Part No. 82799...
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Page 2: Table Of Contents
Internet: http://www.genieindustries.com Second Edition: First Printing, November 2003 e-mail: techpub@genieind.com "Genie" and "DPL" are registered trademarks of Genie Industries in the USA and many other countries. "Super Series" is a trademark of Genie Industries. This machine complies with ANSI/SIA 92.3-1990. -
Page 3: Safety Rules
You are properly trained to safely operate the machine. The first time this machine is set up for use, a breather cap is installed. See Pre-operation Inspection section for breather cap instructions. Part No. 82799 Genie DPL Super Series... - Page 4 Do not transport tools and materials unless they are exceed the maximum platform capacity. evenly distributed and can be safely handled by person(s) in the platform. Maximum capacity - DPL-25S Do not raise the platform ANSI and CE 750 lbs...
- Page 5 Do not replace items critical to stability with items Do not enter or raise the of different weight or specification. Use only Genie platform unless the authorized replacement parts. platform side guard rails...
- Page 6 Pre-operation Inspection section for breather 750KV to 1000KV 13.72 cap instructions. Do not use the machine as an electrical ground for welding. DC models: Do not operate the machine with a weak or overly discharged battery. Genie DPL Super Series Part No. 82799...
- Page 7 Red—used to indicate the presence of an imminently Be sure all maintenance has been performed hazardous situation which, if not as specified in this manual and the Genie DPL avoided, will result in death or Service Manual . serious injury.
- Page 8 Do not disconnect the charger DC output wires from the battery when the charger is on. The sliding door on the base cover must remain open during the entire charging cycle. Genie DPL Super Series Part No. 82799...
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Page 9: Controls
5 DC models: Low battery indicator light 2 Key switch 6 Power light 3 Outrigger interlock display lights (four) 7 Auxiliary platform lowering button 4 Low battery indicator light for auxiliary 8 Control activate button lowering 9 Up/Down switch Part No. 82799 Genie DPL Super Series... -
Page 10: Legend
15 Outrigger with leveling jack 8 Platform end gate latch 26 Steer handle 16 Forklift pocket 9 Platform 27 Platform guard rail locking 17 Bubble level handle 10 Interlock display 18 Sequencing cable Genie DPL Super Series Part No. 82799... -
Page 11: Pre-Operation Inspection
A breather cap is supplied and can be found in an envelope taped to the mast. Part No. 82799 Genie DPL Super Series... - Page 12 Platform end guard rail, platform side guard rails and platform entry gate o Guard rail lock handles o Sequencing cables and pulleys o Lifting chains and idler wheels o Nuts, bolts and other fasteners o Mast and mast braces Genie DPL Super Series Part No. 82799...
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Page 13: Maintenance
Indicates that tools will be required to completed by qualified service technicians, perform this procedure. according to the manufacturer's specifications and the requirements specified in the responsibilities manual. Indicates that new parts will be required to perform this procedure. Part No. 82799 Genie DPL Super Series... - Page 14 2 Remove the battery vent caps. 3 Check the battery acid level. If needed, replenish with distilled water to the bottom of the battery fill tube. Do not overfill. 4 Install the vent caps. Genie DPL Super Series Part No. 82799...
- Page 15 Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service. Part No. 82799 Genie DPL Super Series...
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Page 16: Function Tests
Result: The power light should come on. 5 Install each outrigger and adjust the leveling jacks to level the machine. Level the machine using only the outriggers. Genie DPL Super Series Part No. 82799... - Page 17 16 Push and hold the end guard rail. control activate button and rotate the up/down switch in the direction of intended travel. Result: The up/down function should not operate. Part No. 82799 Genie DPL Super Series...
- Page 18 25 Turn the key switch to ground control. 26 Push in the auxiliary platform lowering button at the ground controls. Result: The platform should lower. 27 Connect the power source to the machine. Genie DPL Super Series Part No. 82799...
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Page 19: Workplace Inspection
It is the operator’s responsibility to read and remember the workplace hazards, then watch for and avoid them while moving, setting up and operating the machine. Part No. 82799 Genie DPL Super Series... -
Page 20: Operating Instructions
That means 4 Inspect the workplace. every new operator should perform a pre-operation inspection, function tests, and a workplace 5 Only use the machine as it was inspection before using the machine. intended. Genie DPL Super Series Part No. 82799... - Page 21 Be sure the ladder locks in place. 9 Climb the ladder to enter the platform. Close and latch the platform entry gate and the platform end guard rail. Part No. 82799 Genie DPL Super Series...
- Page 22 2 Push in, then twist to release the red Emergency Stop button at the platform controls. 3 Operate the machine. If the load in the platform is below the rated capacity, the machine will operate. Genie DPL Super Series Part No. 82799...
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Page 23: Battery And Charger Instructions
Use the proper AC input voltage for charging as indicated on the charger. Dry Battery Filling And Use only Genie authorized battery and charger. Charging Instructions 1 Remove the battery vent caps and permanently remove the plastic seal from the battery vent openings. -
Page 24: Transport And Lifting Instructions
6 Carefully winch the machine onto the truck. 7 Secure the machine base and masts to the transport vehicle. Use chains or straps of ample load capacity. Genie DPL Super Series Part No. 82799... - Page 25 Attach the rigging only to the designated lifting points on the machine. There are two lifting points on each side of the machine. Adjust the rigging to prevent damage to the machine and to keep the machine level. Z Axis Part No. 82799 Genie DPL Super Series...
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Page 26: Decals
Notice - Max Capacity 500 lbs / 227 kg, 27868 Danger - Tip-over, Relief ANSI and CSA 28174 Label - Power to Platform, 230V 62050 Cosmetic - DPL-25S 28176 Notice - Missing Manuals 62051 Cosmetic - DPL-30S 28235 Label - Power to Platform, 115V... - Page 27 Second Edition • First Printing Operator’s Manual DECALS Part No. 82799 Genie DPL Super Series...
- Page 28 Part No. Description Quantity 28174 Label - Power to Platform, 230V 28235 Label - Power to Platform, 115V 62050 Cosmetic - DPL-25S 62051 Cosmetic - DPL-30S 62052 Cosmetic - DPL-35S 62939 Cosmetic - Genie Logo 62940 Cosmetic - DPL Super Series Logo...
- Page 29 Second Edition • First Printing Operator’s Manual DECALS Part No. 82799 Genie DPL Super Series...
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Page 30: Specifications
Wheel load, maximum 419 lbs 190 kg Outrigger load, maximum 581 lbs 264 kg Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Genie DPL Super Series Part No. 82799... - Page 31 Genie North America Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 Fax 425.883.3475 Genie Australia Pty Ltd. Phone +61 7 3375 1660 Fax +61 7 3375 1002 Genie China Genie Scandinavia Phone +86 21 53852570 Phone +46 31 3409612 Fax +86 21 53852569...