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Sears
owners
manual
MODEL
NO.
580.326010
CAUTION:
READ
INSTRUCTIONS
AND
RULES FOR SAFE
OPERATIONS
CAR E FULLY
TO PREVENT
ACCIDENTS,
GENERAL
INFORMATION
INSTALLATION
OPERATING
INSTRUCTIONS
MAINTENANCE
REPAIR
PARTS
4500 WATT
HEAVY DUTY
PORTABLE ALTERNATOR
ALTERNATOR
Record in space provided
below the Model No. and Serial No.
of the alternator,
Model No, and Serial No. are both located
on the Nameplate, just below Alternator
Control Panel.
Model Noo
Serial No,
Retain these numbers for future reference,,
Sears, Roebuck and Co., Ct-deago, 1]1.60684 U.S.A.
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Summary of Contents for Sears 580.32601
- Page 1 GENERAL INFORMATION INSTALLATION OPERATING INSTRUCTIONS MAINTENANCE REPAIR PARTS Sears, Roebuck and Co., Ct-deago, 1]1.60684 U.S.A. 4500 WATT HEAVY DUTY PORTABLE ALTERNATOR ALTERNATOR Record in space provided below the Model No. and Serial No. of the alternator, Model No, and Serial No. are both located...
- Page 2 Sears Store or Service the United States. legal rights, and you may also have other Sears, Roebuck and Co. Sears Tower...
- Page 3 WARRANTY inside Front Cover RULES FOR SAFE OPERATION inside SPECIFICATIONS NOMENCLATURE WIRING DIAGRAM INSTALLATION OF STAND-BY POWER SYSTEMS ... REPAIR PARTS ... Section 1 -- Preparation For Use Alternator Unpacking and Removal From Shipping Skid ... Parts Shipped With Alternator Wheel Kit Installation Lubrication...
- Page 4 CENTRIFUGAL BLOWER SHROUD CRADLE MUFFLER WHEELS (SHIPPED WITH WHEEL KIT) STARTER NOMENCLATURE ENGINE AIR CLEANER OIL FILLER STARTER MOTOR SOLENOID & DIPSTICK 120 VOLT, 15 AMP OUTLETS HANDLES (SHIPPED WITH WHEEL KIT) INDICATOR LIGHT FUSE - 15 AMP 5 GALLON FUEL TANK NAMEPLATE 12 VOLT...
- Page 5 WIRING DIAGRAM Model No. 580.326010 o !ci _ oooooo...
- Page 6 INSTALLATION installation of Stand-By Electrical Power Systems should be done by a QUALIFIED electrtctam ALL APPLICABLE ELEC- TRICAL AND BUILDING CODES MUST BE COMPLIED WITH. improper installation methods or procedures are EX- TREMELY DANGEROUS add may damage equipment and personal property° Alternator Cord Set TYPICAL...
- Page 7 Alternator Unpacking and Removal from Shipping Cardboard 1 Cut Straps 2. Lift Cardboard Shtpplng Shipping Carton Straight Up and Off Shipping Pallet 1o The alternator is bolted to a wood pallet, The cardboard is then set into position retained with straps., Location nator...
- Page 8 Wheel Kit parts are shown below, See WHEEL KIT INSTALLATIONin this section for installation instructions. Make sure the Kit has the following parts: _" Item Description Axle Shaft (1 Req'd) U-Bolt (2 Req'd) Lock Nut - 5/16-18(4 Req'd) Axle Spacer (2 Req'd) Wheel (2 Req'd) Flat Washer- a/4"(2 Req'd) Cotter Pin...
- Page 9 Strap Bracket Fuel Tanl< Check that both the 5 gallon fuel tank and its rubber strap have been received. strap has an "S" -Hook at each serts into strap brackets on the cradle° WHEEL KIT INSTALLATION 1. Set Axle Shaft (Item 1) into place loosely...
- Page 10 LUBRICATION Engines are shipped without oil. Any attempt oil has been properly added may result in an engine failure. Service the engine crankcase cludes"For Service MS, SC, SD or SE", and as recommended mendations are the result of extensive oilo oFT20 °C- 30 "TEMPERATURE...
- Page 11 BATTERY INSTALLATION A 12 Volt automotive type storage required, and must be purchased Battery should have a 32 amplhour capacity° Install the battery as follows: CAUTION install battery connect cables EXACTLY outlined Manual. Incorrect battery cable tions will damage engine system andlor the alternator ing circuit, 1.
- Page 12 FILL FUEL TANK 1_ Pull back on knurled fitting line from tank filler cap. 2. Remove Fuel Tank filler cap° Fill tank CLEAN, FRESH, NON-LEADED (Leaded, REGULAR grade gasoline ceptable substitute.) Reinstall DANGER Gasoline vapors are highly flammable explosive. Avoid spillage.
- Page 13 Optional Wiring Connections All wiring connections should be done by a QUALIFIED ized wiring connections are not only dangerous, sizes must be large enough trical codes must be complied 240 Volts Ground A 240 volt, 4-prong, 20 amp connector included with alternatoro plugs...
- Page 14 GROUNDING THE ALTERNATOR An earth grounding is provided alternator blower shroud. Connect ding wire to this lug that is no smaller No, 8 AWG. When using free end of the grounding wire nected to earth ground, or to a pipe or struc- ture that is attached...
- Page 15 OPERATING 1. DO read instructions in this before operating your alternator° 2o DO unplug all power cords from outlets before starting or stopping 3_ DO add up wattages of all equipment powered by the alternator at one time. total must not exceed 4500 watts, 4o DO remember...
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Page 16: Starting The Engine
BEFORE STARTING THE ENGINE CAUTION Do not operate engine wtth oll levet below "add 1 pint" mark_ ADD 1 PINT FULL t. Make sure engine crankcase perly filled with recommended LUBRICATION on Page 8. Gasoline vapors are highly flammable sparks in the vicinity while filling TANK FILLER 3o Connect fuel... - Page 17 5. Unplug, disconnect or turn OFF all elec- trical equipment. CAUTION Never start the, alternator with equipment plugged in and turned ON. Cor- rect voltage and frequency can only be ob- tained with engine running speed of 1800 rpm. Some electrical ment can be damaged by incorrect voltage and/or frequency.
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Page 18: Stopping The Engine
STOPPING ENGINE 1. Unplug, disconnect, or turn cool. 2. Set the StartlStop switch to STOP plete stop. WATTAGE AND POWER Watts is a measure of electrical multiplying VOLTS times AMPSo For example, at 120 volt: That particular appliance requires USING THE 120 VOLT, 15 AMP OUTLETS Make sure extension cords are large OUTLETS on Page 11. - Page 19 USING THE 240 VOLT, 20 AMP OUTLET A 4-prong, 20 amp connector plug for this outlet PED WITH ALTERNATOR, Page 5)° The plug must 11). The outlet has a 20 amp capacity dle the full 4500 watt capacity nator. To plug connector outlet, align...
- Page 20 CHARGING A BATTERY The alternator battery receives This battery charging circuit can be used to recharge The battery charging circuit is designed Do not attempt to recharge A charging battery gives off EXPLOSIVE or sparks in the vicinity of a charging to recharge the battery.
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Page 21: Maintenance Chart
PREVENTIVE MAINTENANCE CHART Maintenance Task General Inspection Change Service Air Cleaner Inspect 30 Amp Fuse Replace Spark Plugs Clean Gas Tank Inspect Cooling Fins De-Carbonize Muffler Replace Fuel Filter De-Carbonize Cylinder Head Prepare Unit for Storage NOTE: Prepare unit for storage GENERAL INSPECTION Perform a complete... - Page 22 CHANGE Drain and refill engine crankcase hours thereafter. Always drain unit level° Change oil as follows: With engine still warm remove Oil Drain Plug at base of engine° oil completely into a suitable reinstall Oil Drain Plug securely. 3. Make sure unit is level.
- Page 23 SERVICEAIR CLEANER Clean and re-oil Air Cleaner foam pre-cleaner at 3 month intervals or every 25 operating hours, whichever comes first. Service more often if operating under dirty or dusty conditions. Service foam pre-cleaner as follows: 1oRemovecover nut and cover. 2.
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Page 24: Clean Fuel Tank
SPARK PLUGS Replace both spark plugs every 1. Remove wires from spark plugs. 2. Use 13/16 inch spark plug wrench socket) remove both spark plugs counterclockwise to remove. 3. Use Champion RJ-8, Auto-Lite plug GC-46 replacement spark on plug to 0°030 inch, using a wire gauge_... -
Page 25: Storage
DE-CARBONIZE MUFFLER Clean carbon and condensation arrest muffler every 100 hours Remove pipe plug from muffler, about 5 - 10 minutes. engine down. When muffler reinstall pipe plug. REPLACE FUEL FILTER Replace In-Line Fuel Filter every 300 hours operation, when obviously pliers to spread... - Page 26 2= Have governor Center 3_ Unplug equipment, equipment device at a time ed or defective 4. Replace spark spark engine 5. Clean/replace 6. Have Sears Service buretor 7o Have cylinder filler one-half turn screen plug(s) cleaned - fill FULL mark inch...
- Page 27 Exploded View Of Fuel Tank Model No. 580.326010 Repair Parts o_cr (_ m_ o 0ao.u m __-_...
- Page 28 Exploded View Of Alternator Repair Parts Model No. 580.326010...
- Page 29 Repair Parts Part No. item Description 42764 HOUSING, 22104 PIN, 42775 BOLT, 22129 WASHER, 49463 STATOR, 24489 SCREW, 42776 KEY, Square 50378 BRACKET, 42782 CAPSCREW, 42876 BRACKET, 30332 CAPSCREW, 22145 WASHER, 42770A SHIM, 42770B SHIM, 42770C SHIM, CAPSCREW, 31545 24655 SCREW, 50396 SPACER,...
- Page 30 Sheet Metal And Accessories Repair Parts Exploded View Of Model No. 580.326010...
- Page 31 Sheet Metal And Accessories Repair Parts Part No. Item 49421 49436 38045 49420 49437 49459 36781 22097 49457 49456 24489 49439 47672 22128 22129 22142 49413 42768 49451 22237 49472 49430 49431 49435 22507 49422 24492 25017 49229 28237 48772 42777 22259 24114...
- Page 32 Exploded View Of Control Panel Model No. 580.326010 Repair Parts C'q_...
- Page 33 Repair Parts Part Non item 42356 24409 36918 22264 42786 42440 25034 38045 42353 22693 33868 32300 22676 22158 22152 22694 25388 23484D 43482 36933 37807 48731 49426 49474 36942 23484-C 49208 407t6 22471 47496 37806 43483 42338 Parts List Exploded View Of Control Panel Description...
- Page 34 Exploded View Of Wheel Kit And Accessories Repair Parts uJ© Model No. 580.326010 c J3...
- Page 35 Wheel Kit And Accessories Repair Parts Part Item 42343 42344 28238 28237 42346 22746 26911 47459-B 45193 28124 45900 22268 27028 22142 22145 27007 22250 22128 47466 22458 42361 29268 50543* 30288 48031-C 47662-T 47294 47662-H 25870 22097 44951 45OO0 22473 43943 46966...
- Page 36 Exploded View Of Repair Parts Engine Parts Model No. 580,326010 *Special Tool Required For Installation...
- Page 37 b,.l_...
- Page 38 Exploded View Of Repair Parts 35 34 Engine Parts Model No. 580.326010...
- Page 39 Parts List Model No. 580.326010 Repair Parts Engine Parts "o or" __0___ ___0__ °C 13..,...
- Page 40 Exploded View Of Repair Parts Part Item 49462 42878 42692 42696 42693 42695 42782 22129 42870 42694 42690 42699 42691 42698 50940 Model Starter Description GEAR, Ring (Includes fasteners KtT, Pinion Spring (1 Req'd) DRIVE, Starter (1 Req'd) GEAR, Starter (1 Req'd) CLUTCH, Starter...
- Page 41 MODEL NO. 580.3260'10 SERVICE HOW TO ORDER REPAIR PARTS SD69420-102 Sears, Roebuck and Coo, Chicago, I L 60684 PartNo. 42338GS 4500 WATT HEAVY DUTY ALTERNATOR that have purchased should a need ever exist service, simply contact most Sears,...