Summary of Contents for Pentair VARISTAR SHX 30
- Page 1 VARISTAR Cooling unit SHX 30 Instruction Manual 60130-716 - Original instruction manual - Product number: 62139-097 EQUIPMENT PROTECTION SOLUTIONS 2015-03-23...
- Page 2 VARISTAR Cooling unit SHX 30 Produced by Pentair Equipment Protection Schroff GmbH Langenalber Str. 96 - 100 75334 Straubenhardt, Germany The details in this manual have been carefully compiled and checked - supported by certified Quality Management System to EN ISO 9001/2000 The company cannot accept any liability for errors or misprints.
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Page 3: Table Of Contents
VARISTAR Cooling unit SHX 30 Safety ................................5 General information regarding safety....................... 5 Warning notices ..............................6 Safety of personnel ............................7 Intended use ..............................8 Terms of warranty............................. 8 Installation site ..............................9 Safety instructions for transport ........................9 1.7.1 General information ............................. - Page 4 VARISTAR Cooling unit SHX 30 Venting ................................41 5.10 Removal/installation ............................44 Operation ...............................45 General information............................45 Adjustments ..............................45 Switching off the unit ............................46 Control unit ..............................47 6.4.1 General information ........................... 47 6.4.2 Activating/deactivating functions....................... 48 6.4.3 Selecting and setting values........................
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Page 5: Safety
VARISTAR Cooling unit SHX 30 Pos: 1 / Übers chri ften/1 /Sicher heit @ 1\ mod4_1 8.docx @ 273 95 @ 1 @ 1 Safety Pos: 2. 1 /Überschriften/1.1/Allge meine s zur Sicherheit @ 15 \mod_ 11025 9039 1724_ 18.docx @ 12 3085 @ 2 @ 1 General information regarding safety Pos: 2. -
Page 6: Warning Notices
VARISTAR Cooling unit SHX 30 Pos: 2. 5 /Überschriften/1.1/ Warnhi nweise @ 159\ mod_137 5190 68953 5_18. docx @ 1617 560 @ 2 @ 1 Warning notices Pos: 2. 6 /Sicherheit/Allgemei nes/Dar stellung ANSI -Warnhinweise @ 166\ mod_1 38129 7890 394_1 8.docx @ 165 9377 @ @ 1 Explanation of warning notices used in this manual: DANGER Short description of danger... -
Page 7: Safety Of Personnel
VARISTAR Cooling unit SHX 30 Pos: 4. 1 /Überschriften/1.1/Si cherheitshinweis e für das Be dienpersonal @ 15\ mod_1 10259 2264 898_1 8.docx @ 123 478 @ 2 @ 1 Safety of personnel Pos: 4. 2 /Sicherheit/Bedienpersonal/Ter motek - inkl. Beispiel für Sicherheitsei nrichtung @ 16 5\ mod_ 1381 14077 0414 _18.docx @ 1 6573 43 @ @ 1 Avoid any working practice that: •... -
Page 8: Intended Use
VARISTAR Cooling unit SHX 30 Pos: 6. 1 /Überschriften/1.1/ Besti mmungsge mäße Verwe ndung @ 15 \mod_1 1025 94725 256_1 8.docx @ 12 3524 @ 2 @ 1 Intended use Pos: 6. 2 /Sicherheit/Bestim. Verwendung/Standard @ 15\ mod_110 2586 5168 03_18. docx @ 1230 39 @ @ 1 The unit or the system is intended solely for the application outlined in the “Description/Overview”... -
Page 9: Installation Site
VARISTAR Cooling unit SHX 30 Pos: 1 3 /Über schriften/ 1.1/Standortwahl @ 1 5\mod_ 1102 59117 9197_ 18.docx @ 1 23412 @ 2 @ 1 Installation site Pos: 1 4 /Sicher heit/Standort/Termotek - Schr off-Kühler @ 158\ mod_1 37361 8767 274_1 8.docx @ 160 5212 @ @ 1 When selecting an installation site, observe the following instructions: •... -
Page 10: Safety Instructions For Set-Up
VARISTAR Cooling unit SHX 30 Pos: 1 8.1 /Ü bers chrifte n/1.1 /Sicher heitshinw eise zur I nbetriebnahme @ 1 5\mod_ 11062 3651 3563_ 18.docx @ 1 33452 @ 2 @ 1 Safety instructions for set-up Pos: 1 8.2 /Sicherheit/I nbetriebnahme/Standar d (inkl. War nung /Acht ung/Hi nweis) @ 166\ mod_13 8130 20324 71_1 8.docx @ 166 0042 @ @ 1 WARNING Danger through faulty commissioning! There is an increased risk of injury to persons who perform tasks for which they are not... -
Page 11: Safety Instructions For Maintenance
VARISTAR Cooling unit SHX 30 Pos: 2 0.1 /Ü bers chrifte n/1.1 /Sicher heitshinw eise zur Wartung @ 1 5\ mod_ 1106 23676 6737_ 18.docx @ 1 3352 1 @ 2 @ 1 Safety instructions for maintenance Pos: 2 0.2 /Sicherheit/ Wartung/Standar d @ 16 6\ mod_ 1381 30274 4553_ 18.docx @ 1 6601 54 @ @ 1 WARNING Carry out instructed maintenance works only! There is an increased risk of injury to persons who perform tasks for which they are not... -
Page 12: Description / Overview
VARISTAR Cooling unit SHX 30 Pos: 2 3.1 /Ü bers chrifte n/1/ Bes chreibung/ Überbli ck @ 1\ mod5_1 8.docx @ 280 16 @ 1 @ 1 Description / Overview Pos: 2 3.2 /Beschreibung/K ühlgerät/Ter motek/G erätespezi fis ch/ LHX 3 0 @ 242 \mod_1 4229 57055 816_ 18.docx @ 22 3502 6 @ 222 2222 @ 1 General information The cooling modules that are described in this instruction manual are part of a cooling unit for the Schroff VARISTAR cabinet platform. -
Page 13: Mode Of Operation
VARISTAR Cooling unit SHX 30 Mode of operation 12366 Fig. 1: Mode of operation of the cooling module (principle) Cooling module Pump *) External recooler *) Enclosure (not included in the scope of supply) The cooling units are positioned between the VARISTAR cabinets in an enclosure. The fans of the cooling unit suck the warm air in at the back and guide it through an air/water heat exchanger. -
Page 14: Air Circuit
VARISTAR Cooling unit SHX 30 Air circuit Example "cold aisle containment": The fans of the cooling unit withdraw the heated air from the room and guide it through an air/water heat exchanger. During this process, the thermal energy is transferred to the water circuit. -
Page 15: Control Method
VARISTAR Cooling unit SHX 30 Control method The fans and the control valve of the water circuit are actuated by a closed loop and open loop control unit. A closed loop control circuit controls the flow of water through the air/water heat exchanger as a function of the air outlet temperature of the cooling module. -
Page 16: Alarms
VARISTAR Cooling unit SHX 30 Alarms The electronic control system can detect various malfunctions (e.g. cable break of a temperature sensor, temperatures exceeding the limit values) and indicate them via the display or interface. In order to issue a visual alarm, there is an LED (red) above the control unit on the cooling module. - Page 17 VARISTAR Cooling unit SHX 30 Pos: 2 5 /-- leer --/Symbol -Weiterblättern- @ 15\ mod_11 0303 65228 60_18 .docx @ 125 116 @ @ 1 Pos: 2 6 /-- leer --/=== ===== @ 1\mod2 6_18. docx @ 2718 8 @ @ 1 Description / Overview...
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Page 18: System Layout
VARISTAR Cooling unit SHX 30 Pos: 2 7.1 /Ü bers chrifte n/1/G eräteaufbau @ 1\mod6 _18. docx @ 28614 @ 1 @ 1 System Layout Pos: 2 7.2 /Ü bers chrifte n/1.1 /Darstellung @ 14\ mod519 3_18. docx @ 28729 @ 2 @ 1 Overview Pos: 2 7.3 /Geratea ufba u/Ter motek/ Kühler SHX 30/Darstellung IM/SM @ 2 43\ mod_142 2962 24166 4_18. - Page 19 VARISTAR Cooling unit SHX 30 Control valve with actuator Views Power supply unit Front view Heat exchanger (air/water) Back view Switch box Condensate pump with float switch (option) Temperature sensor Condensate tray Chilling medium inlet Demister Air inlet (top) Air inlet (bottom) Control unit (display and operating unit) Air outlet (top) LED (red)
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Page 20: Connections
VARISTAR Cooling unit SHX 30 Pos: 2 7.5 /Ü bers chrifte n/1.1 /Ans chlüs se @ 1 5\mod_ 11037 8697 9042_ 18.docx @ 1 26968 @ 2 @ 1 Connections Pos: 2 7.6 /Geratea ufba u/Ter motek/ Kühler SHX 30/Ans chl üsse @ 243\ mod_14 2296 24388 46_1 8.docx @ 223 6274 @ @ 1 “X“... - Page 21 VARISTAR Cooling unit SHX 30 Condensate outlet Connectors (top) Chilling medium outlet Connectors (bottom) Chilling medium inlet Venting point Protective earth Power supply connector (redundant power supply) Note • The chilling medium connectors are located at the top and bottom of the unit (back).
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Page 22: Electrical Box
VARISTAR Cooling unit SHX 30 Pos: 2 7.8 /Ü bers chrifte n/1.1 /Schaltkasten @ 156\ mod_13 7223 0752 978_1 8.docx @ 158 9287 @ 2 @ 1 Electrical box Pos: 2 7.9 /Geratea ufba u/Ter motek/ Kühler SHX 30/Schaltkasten @ 24 2\ mod_ 1422 9563 80558 _18.docx @ 2 2348 54 @ @ 1 12300-01 Fig. -
Page 23: Schematic System Diagram
VARISTAR Cooling unit SHX 30 Pos: 2 7.12 / Übers chrifte n/1. 1/Systemschema @ 14\ mod5130 _18.docx @ 2 8752 @ 2 @ 1 Schematic system diagram Pos: 2 7.13 /G erateaufbau/T ermotek/ Kühl er SHX 30/Syste msche ma @ 15 2\mod_ 13661 8942 1554_ 18.docx @ 1 53772 8 @ @ 1 12316 Fig. -
Page 24: Function Overview
VARISTAR Cooling unit SHX 30 Pos: 2 7.16 /G erateaufbau/T ermotek/ Kühl er SHX 30/1 .1 Funktionsübersicht @ 242 \mod_1 4229 56485 872_1 8.docx @ 22 34888 @ 2 @ 1 Function overview OFF ON RS485 RS485 RS232 Interlocks RJ45 RJ45 (SUB-D, 6 pol.) 12356-01... -
Page 25: Symbols / Labels On The Unit
VARISTAR Cooling unit SHX 30 Pos: 2 7.19 / Übers chrifte n/1. 1/Schilder / Symbole am Gerät @ 80\ mod_12 66232 8173 46_18. docx @ 8799 17 @ 2 @ 1 Symbols / labels on the unit Pos: 2 7.20 /G erateaufbau/T ermotek/ Kühl er SHX 30/S childer a m Gerät @ 24 3\ mod_ 1423 11959 7319_ 18.docx @ 2 2375 01 @ @ 1 12367-01 Fig. -
Page 26: Components
VARISTAR Cooling unit SHX 30 Pos: 2 9.1 /Ü bers chrifte n/1/ Komponente n @ 1\ mod7_1 8.docx @ 325 47 @ 1 @ 1 Components Pos: 2 9.2 /Ü bers chrifte n/1.1 /Regelve ntil @ 20\ mod_1132 6533 21810 _18. docx @ 24569 0 @ 2 @ 1 Control valve Pos: 2 9.3 /K omponenten/Regelventil/Sa uter/AVM105 - Allge mein @ 243\ mod_142 2962 58857 4_18. -
Page 27: Control Unit
VARISTAR Cooling unit SHX 30 Pos: 2 9.5 /Ü bers chrifte n/1.1 /Gerätesteuerung @ 15\ mod_1106 5508 57781 _18. docx @ 13473 3 @ 2 @ 1 Control unit Pos: 2 9.6 /K omponenten/Modulgruppen/ Termotek/Text - Gerätesteuer ung @ 1 56\ mod_137 2154 31688 3_18. docx @ 1588 585 @ @ 1 Adjustments and adaptations concerning the cooling module can be performed via the control unit (display and operating unit). -
Page 28: Interface Board
VARISTAR Cooling unit SHX 30 Pos: 2 9.10 / Komponente n/Modulgruppen/Termotek/1.1 SH X 30 - I nterfa ceboard - Schnittstelle (RS232, RS485 (RJ45 )) @ 242 \mod_1 42295 6838 259_1 8.docx @ 22 34958 @ 2 @ 1 Interface board RS485 (RJ45) RS232... - Page 29 VARISTAR Cooling unit SHX 30 RS232, 6 pin: The RS232 data interface (SUB-D, male connector) is used for the communication between the cooling module and an external monitoring module via the Modbus protocol. For service purposes, the interface is used for the firmware update of the control system. Name Interlock, DI/DO, 10 pin: The Interlock-interface serves to connect the door contact switch and as an output for 4...
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Page 30: Fuse Board
VARISTAR Cooling unit SHX 30 Pos: 2 9.12 / Komponente n/Modulgruppen/Termotek/1.1 LHX 3 0 - Fus e-Board @ 156\ mod_13 7225 18694 02_18 .docx @ 158 9762 @ 2 @ 1 Fuse board The fuse board is a circuit board that is equipped with miniature fuses and used for the actuation and protection of the fans. -
Page 31: Basic Electronic System
VARISTAR Cooling unit SHX 30 Pos: 2 9.15 / Übers chrifte n/1. 1/Ba siselektronik @ 1 5\mod_ 11077 6099 0524_ 18.docx @ 1 38873 @ 2 @ 1 Basic electronic system Pos: 2 9.16 / Komponente n/Geräteste uerung /Basis elektronik_Karten (Bei ei ner Versionier ung ergänz en: DI P-Schalter (Einstellung sie he SLP )/TI OM/ -112 für IM @ 154\ mod_13 68538 2655 82_18. docx @ 1566 308 @ @ 1 OFF ON 12317 Fig. -
Page 32: Setting Up
VARISTAR Cooling unit SHX 30 Pos: 3 1.1 /Ü bers chrifte n/1/I nbetriebnahme @ 1 \mod8_ 18.docx @ 3 2593 @ 1 @ 1 Setting Up Pos: 3 1.2 /Ü bers chrifte n/1.1Allge mein @ 15\ mod_110 65532 0021 8_18. docx @ 13519 3 @ 2 @ 1 General information Pos: 3 1.3 /Hinw eise/War nung PersonenWarnung - Ki ppge fahr (s chmales Gerät) @ 1 90\ mod_1396 6073 17081 _18. - Page 33 VARISTAR Cooling unit SHX 30 Pos: 3 1.8 /Inbetriebna hme - MontageHinweis - Optimale Wa sserqualität z. Be füllung : s.Ka p."TD " - (ohne Rohrtrenner) @ 1 81\ mod_138 96011 7037 1_18. docx @ 1840 863 @ @ 1 Note Optimum water quality for filling: information can be found in the “Technical Data”...
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Page 34: Transport And Packaging Material
VARISTAR Cooling unit SHX 30 Pos: 3 1.13 / Übers chrifte n/1. 1/Trans port- und Verpa ckungsmaterial @ 1 8\ mod_ 1122 5445 39707 _18.docx @ 1 9774 3 @ 2 @ 1 Transport and packaging material Pos: 3 1.14 /I nbetriebnahme - M ontage/Ter motek/Te xt - Da s Gerät wird auf ei ner Sonderpalette angelie fert. @ 15 6\mod_ 13720 6736 2377_ 18.docx @ 1 58754 3 @ @ 1 The unit will be delivered on a special pallet. -
Page 35: Installation
VARISTAR Cooling unit SHX 30 Pos: 3 1.23 / Übers chrifte n/1. 1/Aufstellung @ 16\ mod_110 80417 2395 4_18. docx @ 1409 65 @ 2 @ 1 Installation Pos: 3 1.24 /Hi nweise/Allge meinHi nweis - Kapitel "Sicherheit / Standortwahl" - z ur Aufstellung @ 166\ mod_138 1309 99971 5_18. docx @ 1660 909 @ @ 1 Note Comply with the instructions that are given in the "Safety/Selecting the installation site"... - Page 36 VARISTAR Cooling unit SHX 30 Pos: 3 1.33 /I nbetriebnahme - M ontage/Ter motek/SH X30/Anschlüss e @ 243 \mod_ 14229 6270 2531_ 18.docx @ 22 3634 2 @ @ 1 Note • Depending on the variant, the connectors and the condensate outlet are located at the top or bottom of the cooling module.
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Page 37: Electrical Connection
VARISTAR Cooling unit SHX 30 Pos: 3 1.35 / Übers chrifte n/1. 1/Elektrischer Anschlus s @ 16\ mod_11 0804 0151 943_1 8.docx @ 140 896 @ 2 @ 1 Electrical connection Pos: 3 1.36 /Hi nweise/Elektro (Ge fahr, War nung, Vor sicht )Ge fahr - Lebe nsge fahr bei Anschl uss falscher Ans chlusss pannung @ 1 81\ mod_138 93615 4547 5_18. docx @ 1840 476 @ @ 1 DANGER Danger to life due to electrical hazard! There is a risk of death by electric shock if the connected voltages are not correct. - Page 38 VARISTAR Cooling unit SHX 30 Pos: 3 1.41 /Hi nweise/Allge meinHi nweis - Stromlaufplan beachten @ 1 74\ mod_1385 5439 96932 _18. docx @ 17671 06 @ @ 1 Note Follow the instructions given in the circuit diagram. Pos: 3 1.42 /I nbetriebnahme - M ontage/Ter motek/SH X30/E -Ans chl üsse @ 242\ mod_14 22957 8977 44_18 .docx @ 223 5136 @ @ 1 “X“...
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Page 39: Antifreeze And Anti-Corrosion Agents
VARISTAR Cooling unit SHX 30 Pos: 3 1.44 / Übers chrifte n/1. 1/Frost -, Korrosionsschutz @ 54\ mod_120 72963 1997 3_18. docx @ 6081 85 @ 2 @ 1 Antifreeze and anti-corrosion agents Pos: 3 1.45 /I nbetriebnahme - M ontage/Anschlüsse /Mechanis ch/T-Kr eis/Glykol/Frost-, K orrosionss chutz/01a - Text: e xterne Rückkühlanlage - Termotek (K ühl modul, ... ) @ 153 \mod_1 3668 73150 682_1 8.docx @ 15 5651 3 @ @ 1 If aluminium is used in the external water circuit, there is a risk of corrosion. -
Page 40: Adjustments
VARISTAR Cooling unit SHX 30 Pos: 3 1.53 / Übers chrifte n/1. 1/Einstell ungen @ 0\ mod123_ 18.docx @ 47 267 @ 2 @ 1 Adjustments Pos: 3 1.54 /I nbetriebnahme - M ontage/Ter motek/ LHX 30/Einstellunge n - Service+ Bedie ner @ 24 2\ mod_ 1422 9593 04709 _18.docx @ 2 2356 57 @ @ 1 Note •... -
Page 41: Venting
VARISTAR Cooling unit SHX 30 Pos: 3 1.56 / Übers chrifte n/1. 1/Entlüften @ 129\ mod_13 36546 3742 54_18. docx @ 132 8619 @ 2 @ 1 Venting Pos: 3 1.57 /I nbetriebnahme - M ontage/Ter motek/SH X30/E ntlüfte n des Kühlsy stems, T estbetrieb @ 242\ mod_14 2295 93482 21_18 .docx @ 223 5690 @ @ 1 In order to vent the cooling system, the control valve must be closed. - Page 42 VARISTAR Cooling unit SHX 30 Steps: Switch the cooling module off at the control unit. Wait for approximately 2 minutes. During this time, the control valve will close automatically. Open the back of the cabinet. Ensure that the control valve has been closed via the actuator. Disconnect operating power supply.
- Page 43 VARISTAR Cooling unit SHX 30 Have the water inlet into the cabinets opened by specialised personnel. If present, open the shut-off valves upstream of the cabinets in the double bottom. Insert the venting hose into a vessel with a capacity of 1.5 litres minimum. Open the vent valve with the supplied square socket key and let the air escape.
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Page 44: Removal/Installation
VARISTAR Cooling unit SHX 30 Pos: 3 1.59 /I nbetriebnahme - M ontage/Ter motek/SH X30/ 1.1 Aus bau, Einbau - dur ch Kunde ndie nst @ 24 2\mod_ 14229 5957 1741_ 18.docx @ 2 23572 5 @ 2 @ 1 5.10 Removal/installation WARNING... -
Page 45: Operation
VARISTAR Cooling unit SHX 30 Pos: 3 3.1 /Ü bers chrifte n/1/ Bedie nung @ 1\ mod121_ 18.docx @ 47 244 @ 1 @ 1 Operation Pos: 3 3.2 /Ü bers chrifte n/1.1Allge mein @ 15\ mod_110 65532 0021 8_18. docx @ 13519 3 @ 2 @ 1 General information Pos: 3 3.3 /Hinw eise/Vorsi cht / Achtung - GerätAchtung - Schwitzwasser bei Tem. -
Page 46: Switching Off The Unit
VARISTAR Cooling unit SHX 30 Pos: 3 3.8 /Bedienung/T ermotek/SHX/1. 1 Auss chalten des Gerätes @ 242\ mod_14 2296 0026 619_1 8.docx @ 223 5793 @ 2 @ 1 Switching off the unit Notice Danger of damage due to condensation! If the operating voltage supply of the cooling module is disconnected too early, the control valve will not fully shut. -
Page 47: Control Unit
VARISTAR Cooling unit SHX 30 Pos: 3 3.10 / Übers chrifte n/1. 1/Geräteste uerung @ 15\ mod_110 6550 85778 1_18. docx @ 1347 33 @ 2 @ 1 Control unit Pos: 3 3.11 / Übers chrifte n/1. 1.1/Allgemein @ 1 5\mod_ 1105 35696 5484_ 18.docx @ 1 28601 @ 3 @ 1 6.4.1 General information Pos: 3 3.12 / Komponente n/Geräteste uerung /TRE 0 22/11 2/Bedientaste n, Display (TRE -022 ) - Fa. -
Page 48: Activating/Deactivating Functions
VARISTAR Cooling unit SHX 30 Pos: 3 3.15 / Komponente n/Geräteste uerung /TRE 0 22/11 2/1.1 .1 Ein-/ Ausstelle n von Funktionen @ 158\ mod_13 7398 55112 92_1 8.docx @ 160 7022 @ 3 @ 1 6.4.2 Activating/deactivating functions Proceed as follows in order to activate/deactivate the various functions: Select the corresponding line by way of the up or down key. -
Page 49: Program Overview
VARISTAR Cooling unit SHX 30 Pos: 3 3.18 / Übers chrifte n/1. 1.1/Pr ogrammübersicht @ 15\ mod_11 0319 69511 76_1 8.docx @ 125 556 @ 3 @ 1 6.4.4 Program overview Pos: 3 3.19 / Komponente n/Geräteste uerung /TRE 0 22/11 2/Progra mmubersicht/ Termotek/SHX 30 - Progra mmübersi cht - nur Bediener @ 162 \mod_1 37760 9884 686_1 8.docx @ 16 32326 @ @ 1 Errors Follow the instructions that are given in "Troubleshooting"... -
Page 50: Screen Contents And Descriptions
VARISTAR Cooling unit SHX 30 Pos: 3 3.21 / Übers chrifte n/1. 1.1/Maske ninhalte und Bes chreibunge n @ 16\ mod_1 10958 9213 007_1 8.docx @ 150 447 @ 3 @ 1 6.4.5 Screen contents and descriptions Pos: 3 3.22 / Komponente n/Geräteste uerung /TRE 0 22/11 2/Progra mmubersicht/ Termotek/Hinweis - In Kla mmern ( ) werde n Defa ult-W erte angezeigt. @ 2 43\ mod_1422 9628 31016 _18. docx @ 22363 76 @ @ 1 Note Default values are indicated in brackets ( ). -
Page 51: Maintenance
VARISTAR Cooling unit SHX 30 Pos: 3 5.1 /Ü bers chrifte n/1/ Wartung @ 1 \mod9_ 18.docx @ 3 2984 @ 1 @ 1 Maintenance Pos: 3 5.2 /Ü bers chrifte n/1.1Allge mein @ 15\ mod_110 65532 0021 8_18. docx @ 13519 3 @ 2 @ 1 General information Pos: 3 5.3 /Hinw eise/Elektro (Gefa hr, Warnung, Vorsi cht)Gefa hr - E -Ans chlüsse - Arbeite n am ge öffnete n Gehä... - Page 52 VARISTAR Cooling unit SHX 30 Pos: 3 5.7 /Hinw eise/AllgemeinHinwei s - Verbrauchsmaterial/ Che mikalien umweltgerecht entsorge n. Schutzkleidung tragen @ 167 \mod_1 3813 14480 232_ 18.docx @ 16 6172 9 @ @ 1 Note • Consumables (e.g. filters, batteries) must be disposed of in an environmentally sound manner and in accordance with the applicable national and local rules and regulations.
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Page 53: Maintenance Plan
VARISTAR Cooling unit SHX 30 Pos: 3 5.10 / Übers chrifte n/1. 1/Wartungsplan @ 15\ mod_11 0655 21694 84_18 .docx @ 135 032 @ 2 @ 1 Maintenance plan Pos: 3 5.11 / WartungWartungspla n - allge meiner Te xt @ 194 \mod_1 3988 58202 355_1 8.docx @ 19 3912 3 @ @ 1 Carry out the described maintenance tasks at the intervals specified in the maintenance schedule. -
Page 54: Replacement
VARISTAR Cooling unit SHX 30 Pos: 3 5.17 / Übers chrifte n/1. 1/Austausch @ 149 \mod_1 3630 76894 183_ 18.docx @ 15 2029 7 @ @ 1 Replacement Pos: 3 5.18 / Wartung/Ter motek/ 1.1.1 Lüfter / Ve ntilator - Austaus ch @ 243\ mod_1 42296 0616 701_1 8.docx @ 223 5895 @ 3 @ 1 7.3.1 Fans Note... -
Page 55: Actuator Of The Control Valve
VARISTAR Cooling unit SHX 30 Pos: 3 5.21 / Wartung/Ter motek/ 1.1.1 Stellantrieb des Regelve ntils (Sauter - M odell BUN 0 20 F300 ) @ 24 3\ mod_ 1422 96070 9708 _18.docx @ 2 2359 29 @ 3 @ 1 7.3.2 Actuator of the control valve Notice... - Page 56 VARISTAR Cooling unit SHX 30 "X" 12432 Fig. 20: Adjusting the actuator See "A" Shift selector switch (2) of actuator (1) down to position "Manual (man)" (see "A"). See "B" Set adjusting screw (4) of actuator by way of using an Allen key (5) to an opening degree of the control valve of approx.
- Page 57 VARISTAR Cooling unit SHX 30 12432 Fig. 22: Remove actuator to be replaced See "D" Loosen the union nut (1). See arrow. Note Do not loosen the union nut with a tool. See "E" Disconnect actuator to be replaced (2) from control valve (3). 8...10Nm 12432 Fig.
- Page 58 VARISTAR Cooling unit SHX 30 "X" 12432 Fig. 24: Lock actuator, control valve See "H" Shift selector switch (2) of new actuator (1) down to position "Manual (man)". See "J" Turn adjusting screw (4) of actuator by way of using Allen key (5) in direction of 100%, until the lock is audibly engaged.
- Page 59 VARISTAR Cooling unit SHX 30 Install plug at actuator again. Install protection grid. Notice Damage to the temperature sensors! The temperature sensors are fixed to the protective grid and may be damaged when installing the protective grid. • Carefully install protective grid. •...
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Page 60: Temperature Sensor
VARISTAR Cooling unit SHX 30 Pos: 3 5.23 / Wartung/Ter motek/ 1.1.1 Te mperat urfühler @ 24 3\mod_ 14229 6129 7201_ 18.docx @ 2 23603 1 @ 3 @ 1 7.3.3 Temperature sensor 12319-01 Fig. 26: Temperature sensor (example) • The temperature sensor for measuring the water feed flow temperature (R1) is located in the pipe in the vicinity of the control valve. -
Page 61: Antifreeze And Anti-Corrosion Agents
VARISTAR Cooling unit SHX 30 Pos: 3 5.26 / Übers chrifte n/1. 1/Frost -, Korrosionsschutz @ 54\ mod_120 72963 1997 3_18. docx @ 6081 85 @ 2 @ 1 Antifreeze and anti-corrosion agents Pos: 3 5.27 /Hi nweise/ Warnung Pers onen/Warnung - Gesundheitsgefa hr, Schutzkleidung (Ha nd-, Augens chutz, Atemmaske) @ 243 \mod_1 42296 1077 211_1 8.docx @ 22 35965 @ @ 1 WARNING Health hazard! The use of chemicals can present a health hazard. -
Page 62: Cooling Module
VARISTAR Cooling unit SHX 30 Pos: 3 5.31 / Übers chrifte n/1. 1/Kühlmodul @ 153 \mod_1 3675 70395 273_1 8.docx @ 15 6173 6 @ 2 @ 1 Cooling module Pos: 3 5.32 / Übers chrifte n/1. 1.1/Spülvorgang @ 9 3\mod_ 12881 8108 5084_ 18.docx @ 1 04090 3 @ 3 @ 1 7.5.1 Rinsing process Pos: 3 5.33 /Hi nweise/ Warnung Pers onen/Warnung - Gesundheitsgefa hr, Schutzkleidung (Ha nd-, Augens chutz, Atemmaske) @ 243 \mod_1 42296 1077 211_1 8.docx @ 22 35965 @ @ 1... - Page 63 VARISTAR Cooling unit SHX 30 If necessary, any other remaining water can be blown out of the heat exchanger by way of compressed air. To do so, connect the compressed air supply (max. pressure = 6 bar) to the feed flow. Open the compressed air valve slowly in order to prevent the cooling water/glycol mixture in the collecting tank from overflowing.
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Page 64: Troubleshooting
VARISTAR Cooling unit SHX 30 Pos: 3 7.1 /Ü bers chrifte n/1/ Behe bung von Betrie bsstör ungen @ 1\ mod10_1 8.docx @ 330 76 @ 1 @ 1 Troubleshooting Pos: 3 7.2 /Ü bers chrifte n/1.1Allge mein @ 15\ mod_110 65532 0021 8_18. docx @ 13519 3 @ 2 @ 1 General information Pos: 3 7.3 /Betriebsstör unge nWarnung - Nur angewie sene Arbeite n dur chführe n @ 16 8\ mod_ 1381 39694 3616 _18.docx @ 1 6643 32 @ @ 1 WARNING... -
Page 65: Electrical Connection
VARISTAR Cooling unit SHX 30 Pos: 3 7.7 /Ü bers chrifte n/1.1 /Elektrischer Anschluss @ 16\ mod_110 8040 1519 43_18. docx @ 1408 96 @ 2 @ 1 Electrical connection Pos: 3 7.8 /Betriebsstör unge n/--- Ta bellenkopf (Störung, Ursache, Hinwei s) --- @ 31 \mod_1 1595 28614 629_1 8.docx @ 33 6831 @ @ 1 Fault Cause Note... -
Page 66: Control Unit
VARISTAR Cooling unit SHX 30 Pos: 3 7.15 / Übers chrifte n/1. 1/Geräteste uerung @ 15\ mod_110 6550 85778 1_18. docx @ 1347 33 @ 2 @ 1 Control unit Pos: 3 7.16 / Betriebs störunge n/Ter motek/SHX 30/Hi nweis - LED-Stör meldunge n - Ter motek - LHX 3 0 - Service, Bedie ner @ 24 3\mod_ 14229 6171 2688_ 18.docx @ 2 23609 8 @ @ 1 Note •... - Page 67 VARISTAR Cooling unit SHX 30 Description Cause Note 16 *) Temperature error See the section "Unit-specific". See the section "Unit-specific". 17 *) MAX cooling active The actual temperature is higher than Check. the default temperature including the Check the parameters at the control unit adjustable temperature difference.
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Page 68: Disconnecting The Device
VARISTAR Cooling unit SHX 30 Pos: 3 9 /Über schriften/ 1/Außerbetriebnahme @ 41 \mod_1 1859 64146 143_ 18.docx @ 49 1055 @ 1 @ 1 Disconnecting the device Pos: 4 0 /Über schriften/ 1.1/Allge mein @ 1 5\ mod_1106 5532 00218 _18. docx @ 1 3519 3 @ 2 @ 1 General information Pos: 4 1 /Hinweis e/Warnung Per sonen/ Warnung - Verletzungsgefa hr für P ersonen durch schwere Gegenstände! @ 167\ mod_13 81393 3038 30_18. -
Page 69: Transport And Storage
VARISTAR Cooling unit SHX 30 Pos: 4 5.1 /Ü bers chrifte n/1.1 /Trans port und Lagerung @ 20 1\mod_ 14025 7855 3241_ 18.docx @ 1 98067 2 @ 2 @ 1 Transport and storage Pos: 4 5.2 /Außerbetriebnahme/Transport - LagerungAchtung - Frostge fahr. Bes chädig ung durch ge frierendes K ühlwasser i m Gerät. @ 2 24\ mod_141 46663 4801 8_18. docx @ 21154 63 @ @ 1 Notice Danger of frost Damage caused by freezing cooling water in the device. -
Page 70: Recycling
VARISTAR Cooling unit SHX 30 Pos: 4 7.1 /Ü bers chrifte n/1.1 /Re cycling @ 236\ mod_14 19234 5279 14_18. docx @ 219 4544 @ 2 @ 1 Recycling Pos: 4 7.2 /Außerbetriebnahme/ Recy clingWarnung und Te xt zu Bauteilen @ 167\ mod_13 81312 9616 74_18. docx @ 1661 420 @ @ 1 WARNING Improper disposal! Improper disposal of the media and components used has a negative environmental... -
Page 71: 10 Technical Data
VARISTAR Cooling unit SHX 30 Pos: 4 9 /Über schriften/ 1/Te chni sche Daten @ 1 \mod11 _18. docx @ 33191 @ 1 @ 1 10 Technical Data Pos: 5 0.1 /Te chni sche Daten/Ter motek/SH X/30 - Grafik+Abmes sung en @ 2 43\ mod_142 31234 0721 2_18. docx @ 22378 29 @ @ 1 “X“... - Page 72 VARISTAR Cooling unit SHX 30 Pos: 5 0.3 /Te chni sche Daten/Ter motek/SH X/30 - Allgemein @ 243 \mod_1 42296 1963 530_1 8.docx @ 22 36166 @ @ 1 General data Ambient conditions Temperature for transport and storage when °C -25 …...
- Page 73 VARISTAR Cooling unit SHX 30 Water pipe (copper) Water inlet/outlet connection 1“ Condensate drain connection ½“ Water quality Conductivity at 25°C mS/m 25 - 220 Hydrogen concentrate (pH value) at 20°C 7,5 - 8,5 Chloride g/m³ < 200 Water hardness °dH 6 - 14 Colony forming units...
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Page 74: 11 Spare Parts
VARISTAR Cooling unit SHX 30 Pos: 5 2 /Über schriften/ 1/Ersatzteile @ 22\ mod_1141 9939 8236 5_18. docx @ 27513 2 @ 1 @ 1 11 Spare Parts Pos: 5 3 /ErsatzteileHinwei s - N ur Original-Ersatzteile und -Filter verwende n, sonst Gewährlei stungsverlust. @ 167 \mod_1 3813 24167 800_ 18.docx @ 16 6261 3 @ @ 1 Note Only use genuine spare parts and filters, otherwise loss of warranty. - Page 75 VARISTAR Cooling unit SHX 30 Activating/deactivating..........48 Operating faults ............64 Actuator of the control valve........55 Operating personnel ............ 7 Air circuit..............14 Operation ..............45 Alarms................ 16 Overview ..............18 Anticorrosion agent ..........39, 61 Antifreeze agent ..........39, 61 Packing material............
- Page 76 VARISTAR Cooling unit SHX 30 Warranty ..............8 Water circuit .............. 14 Warning notices............6...