Barco XDL Series Installation Manual
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Barco XDL Series Installation Manual

Barco XDL Series Installation Manual

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Installation Manual
ENABLING BRIGHT OUTCOMES

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Summary of Contents for Barco XDL Series

  • Page 1 Installation Manual ENABLING BRIGHT OUTCOMES...
  • Page 2 Barco NV President Kennedypark 35, 8500 Kortrijk, Belgium www.barco.com/en/support www.barco.com...
  • Page 3 Changes Barco provides this manual 'as is' without warranty of any kind, either expressed or implied, including but not limited to the implied warranties or merchantability and fitness for a particular purpose. Barco may make improvements and/or changes to the product(s) and/or the program(s) described in this publication at any time without notice.
  • Page 4 Barco. If the purchaser or a third party carries out modifications or repairs on goods delivered by Barco, or if the goods are handled incorrectly, in particular if the systems are operated incorrectly or if, after the transfer of risks, the goods are subject to influences not agreed upon in the contract, all guarantee claims of the purchaser will be rendered invalid.

  • Page 5: Table Of Contents

    High Brightness precautions: Hazard Distance (HD) ....................17 HD for fully enclosed projection systems ..........................19 HD in function of modifying optics ............................21 2 System overview ......................................23 XDL series projector..................................24 Chillers and hoses....................................25 Safety system .....................................27 Free download of Projector Toolset............................28 3 Installation preparations...................................31 Installation requirements ................................32...
  • Page 6 Connecting the external safety interlocks ...........................57 Three phase power input configuration of the projector....................58 Connecting the projector with the mains electricity .......................60 Power loop through to the projector electronics ......................61 5.10 Connecting a UPS to the projector electronics ........................62 6 Lenses & Lens selection...................................65 Available lenses....................................66 Lens selection.....................................66 Lens safety cable ....................................67...
  • Page 7 Specifications of the XDL-4K30............................. 128 Specifications of the XDL–4k60............................. 129 Specifications of the XDL–4k75............................. 130 Dimensions of the XDL series projector..........................132 Technical Regulations ................................. 133 B Environmental information .................................. 135 Turkey RoHS compliance ................................. 136 Disposal information..................................136 Hazards ....................................... 136 Contact information ..................................
  • Page 8 R5906150 /02...

  • Page 9: Safety

    Ensure that you understand and follow all safety guidelines, safety instructions and warnings mentioned in this chapter before installing the XDL projector. Clarification of the term “XDL” used in this document When referring in this document to the term “XDL” means that the content is applicable for following Barco products: •...

  • Page 10: General Considerations

    • Before operating this equipment please read this manual thoroughly and retain it for future reference. • Installation and preliminary adjustments should be performed by qualified Barco personnel or by authorized Barco service dealers. • All warnings on the projector and in the documentation manuals should be adhered to.

  • Page 11: Safety Training To Be Provided By The Installer

    Safety Users definition Throughout this manual, the term SERVICE PERSONNEL refers to persons having appropriate technical training and experience necessary to be knowledgeable of potential hazards to which they are exposed (including, but not limited to HIGH VOLTAGE ELECTRIC and ELECTRONIC CIRCUITRY and HIGH BRIGHTNESS PROJECTORS) in performing a task, and of measures to minimize the potential risk to themselves or other persons.

  • Page 12: Important Safety Instructions

    Safety 1.3 Important safety instructions To prevent the risk of electrical shock • This product is equipped with a five-terminal barrier strip for the connection of a 3W+N+PE or 3W+PE three phase power system. • This projector should be operated from an AC power source. Ensure that mains voltage and capacity matches the projector electrical ratings.
  • Page 13 Safety • Do not use an accessory attachment which is not recommended by the manufacturer. • Lightning - For added protection for this video product during a lightning storm, or when it is left unattended and unused for long periods of time, remove all power from the projector. This will prevent damage to the projector due to lightning and AC power-line surges.
  • Page 14 In the event of fire, use sand, CO or dry powder fire extinguishers. Never use water on an electrical fire. Always have service performed on this projector by authorized Barco service personnel. Always insist on genuine Barco replacement parts. Never use non-Barco replacement parts as they may degrade the safety of this projector.
  • Page 15 Therefore a liquid cooling system is provided consisting of liquid circuits inside the projector which are connected via hoses to external chillers. Only chiller models and hoses exclusively developed for this application and approved by Barco are allowed to be used. Barco approved chillers models are listed on the Barco website.

  • Page 16: Product Safety Labels

    Safety 1.4 Product safety labels Light beam related safety labels Label image Label description Label location Hazard RG3: not for household use symbol Hazard RG3: optical radiation warning symbol WARNING! DO NOT LOOK INTO THE LIGHT BEAM NO DIRECT EYE EXPOSURE TO THE BEAM IS PERMITTED.

  • Page 17: High Brightness Precautions: Hazard Distance (Hd)

    Safety Electric related safety labels Label image Label description Label location Disconnect the power to the unit mains 200-240V 3W+PE XXA 50-60 Hz terminals and unplug power cord at UPS inlet Déconnecter l’alimentation des bornes du réseau et déconnecter le câble de la prise UPS pour la coupure de toute l’alimentation de l’appareil.
  • Page 18 Safety persons other than operators, performers, or employees are permitted to stand or less than 1.0 meter (SW) lateral separation from any place where such persons are permitted to be. In environments where unrestrained behavior is reasonably foreseeable, the minimum separation height should be greater than or equal to 3.0 meter to prevent potential exposure, for example by an individual sitting on another individual's shoulders, within the HD.

  • Page 19: Hd For Fully Enclosed Projection Systems

    Safety RESTRICTED AREA Image 1-2 1.6 HD for fully enclosed projection systems Hazard Distance (HD) is the distance measured from the projection lens at which the intensity or the energy per surface unit becomes lower than the applicable exposure limit on the cornea or on the skin.
  • Page 20 Safety RESTRICTED AREA DIFFUSE REFLECTION Image 1-3 Restricted Access location (enclosed projection Restriction Zone. area). Projection Distance. Projector. SWSeparation Width. Must be minimum 1 meter. Theater (observation area). For this type of setup 3 different HD shall be considered: • HD as discussed in “High Brightness precautions: Hazard Distance (HD)”, page 17, relevant for intrabeam exposure.

  • Page 21: Hd In Function Of Modifying Optics

    Safety 1.7 HD in function of modifying optics Hazard Distance XDL-4K75 XDL-4K60 XDL-4K30 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0 4.2 4.4 4.6 4.8 5.0 5.2 5.4 5.6 5.8 6.0 6.2 6.4 6.6 6.8 7.0 7.2 7.4 7.6 7.8 8.0 Throw Ratio Image 1-4 R5906150 /02...
  • Page 22 Safety R5906150 /02...

  • Page 23: System Overview

    Chiller unit equipped with expansion for DMD Projector Toolset (PC) cooling Projector OSD Chiller cooling circuit expansion for DMD cooling Hoses Overview • XDL series projector • Chillers and hoses • Safety system • Free download of Projector Toolset R5906150 /02...

  • Page 24: Xdl Series Projector

    Therefore a liquid cooling system is provided consisting of liquid circuits inside the projector which are connected via hoses to external chillers. Only chiller models and hoses exclusively developed for this application and approved by Barco are allowed to be used. Barco approved chillers models are listed on the Barco website.

  • Page 25: Chillers And Hoses

    Projector ID label Air flow The XDL series projector has two air flow channels (reference A & B) to cool the projector electronics. The air intake is at the front side of the projector, the air outlet is at the back.
  • Page 26 Hoses Only hoses specified by Barco can be used to couple the cooling liquid of the chiller with the cooling circuit of the projector. The hoses specified are specially designed for this purpose. Using other hoses than those will...

  • Page 27: Safety System

    System overview Image 2-7: Hose with 90° angle female coupling. Image 2-8: Hose with 90° angle male coupling. For chillers and hoses ordering information see Barco website. 2.3 Safety system Safety controller The projector is equipped with a safety controller which is located inside the mains compartment. This safety controller operates independent from the projector electronics and has its own power supply.

  • Page 28: Free Download Of Projector Toolset

    2.4 Free download of Projector Toolset About Projector Toolset Projector Toolset is a software tool to set up, configure, manage and control Barco projectors. The Projector Toolset software works with configurations that can be loaded. Several configurations can be controlled simultaneously. Even when the configurations are connected via different ways.
  • Page 29 If you are not yet registered click on New to myBarco? and follow the instructions. With the created login and password, it is possible to enter the Partner zone of Barco. When your login is correct, the Partner zone is free accessible.
  • Page 30 System overview R5906150 /02...

  • Page 31: Installation Preparations

    Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guarantee. Observing the specification mentioned in this chapter is critical for projector performance.

  • Page 32: Installation Requirements

    Therefore a liquid cooling system is provided consisting of liquid circuits inside the projector which are connected via hoses to external chillers. Only chiller models and hoses exclusively developed for this application and approved by Barco are allowed to be used. Barco approved chillers models are listed on the Barco website.
  • Page 33 Main Power requirements The XDL series projector operates from a nominal 3W+N+PE or 3W+PE power net. The projector must be switched internally between a star connection to a delta connection or vice versa. See installation instructions.

  • Page 34: Unpacking The Projector

    The XDL series projector does not have a built in UPS unit. Projection screen The XDL series projector performs best when the image is projected on white screen with minimum gain (between 1 and 1.8). Very high gain screens (e.g. silver screens with gain 2.4) are not recommended.
  • Page 35 Installation preparations Required tools 10 mm Allen wrench. How to unpack the projector? Loosen the banding (reference 1 Image 3-1) by pulling the free end of the banding loop in the clip. Take off the box cover (reference 2 Image 3-1). Remove the carton plate (reference 3 Image 3-1) from the top of the projector.

  • Page 36: Initial Inspection

    This check should confirm that there are no broken knobs or connectors, that the cabinet and panel surfaces are free of dents and scratches, and that the operating panel is not scratched or cracked. The Barco Sales and Service office should be notified as soon as possible if this is not the case.

  • Page 37: Projector Configurations

    Installation preparations 3.4 Projector configurations The different configurations While the XDL projector can do both front projection as rear projection, the projector can only be installed in table-mount position. Front / Table (F/T) Rear / Table (R/T) Front projection The projector is installed at the same side of the screen as the audience. AUDIENCE Image 3-3: Front projection Rear projection...
  • Page 38 Installation preparations Positioning the projector Image 3-5: Positioning the projector The projector should be installed at right angles (horizontally and vertically) to the screen at a distance PD. Note the distance (A) between lens centre and table surface is slightly variable. This distance (A) is nominal 223 mm in case all feet are turned in completely and the vertical lens shift is set to zero (0).
  • Page 39 Installation preparations +75% +75% -35% +35% -60% -35% -60% +35% Image 3-6: Vertical and horizontal shift range Field of view It is mechanical possible to shift outside the recommended field of view, but it will result in a decline of image quality depending on the used lens and the zoom position of the used lens. Furthermore, shifting too much in both directions will result in a blurred image corner.

  • Page 40: Additional Vertical Shift Of The Lens Holder

    Installation preparations 45° 20° 20° -90° Image 3-7 Tilting allowed without problem No tilting allowed in this area Tilting allowed under 90° while the Input & Communication unit is facing downwards 3.5 Additional vertical shift of the Lens Holder Introduction The lens of the XDL can be shifted vertically.

  • Page 41: Removing The Projector Feet

    Installation preparations Image 3-8 Close the front projector cover again. 3.6 Removing the projector feet When trying to tilt the projector in an angle beyond what the projector feet can handle, use an external frame that achieves this angle instead. Take into account that when using an external frame, the projector feet must be removed completely and the holes must be used to attach the projector to the rigging frame (using screws of M16 x 200).
  • Page 42 Installation preparations Fully remove the projector feet. Use a 17 mm open end wrench to rotate the projector feet (reference 2 Image 3-9). R5906150 /02...

  • Page 43: Pulse Remote Control Unit

    Pulse Remote Control Unit Overview • Remote control, battery installation • Remote control, protocol setup • Remote control, on/off button • Functionality overview • Functions of the “button pressed indicator” • Function of the RGB filter button • Displaying and Programming addresses into the RCU •...

  • Page 44: Remote Control, Battery Installation

    Pulse Remote Control Unit 4.1 Remote control, battery installation Where to find the batteries for the remote control ? The batteries are not placed in the remote control unit to avoid control operation in its package, resulting in a shorter battery life time. At delivery the batteries can be found in a separated bag attached to the remote control unit.

  • Page 45: Remote Control, Protocol Setup

    Depending on the projector to control the remote control can be switched between these protocols. Which protocol to use • The NEC protocol has to be used for Barco projectors based on the Pulse platform: F70, F80, F90, HDX 4K, UDX, XDL, etc. •...

  • Page 46: Functionality Overview

    Pulse Remote Control Unit To activate the remote control press the on/off button. To deactivate the remote control press the on/off button again. Default when (re)placing batteries, is “ON”. Image 4-5 4.4 Functionality overview Remote Control Unit buttons Image 4-6 Button pressed indicator Backspace (while entering values) Shutter open...

  • Page 47: Functions Of The "Button Pressed Indicator

    Pulse Remote Control Unit 4.5 Functions of the “button pressed indicator” Functions button pressed indicator • Rapidly flashes when commands are sent, this is the normal “button pressed” indication. • 1 Short flash when remote control is switched ON by means of the on/off button. •...

  • Page 48: Using The Xlr Connector Of The Rcu

    Pulse Remote Control Unit 4.8 Using the XLR connector of the RCU Connecting a cable with the XLR connector will reset the broadcast address of the RCU to its default value '0'. How to use the XLR connector Remove the XLR cover by pulling it backwards. Image 4-7 Connect a cable with XLR plug into the XLR connector of the RCU.

  • Page 49: Silicone Protection Sleeve For The Rcu (Optional)

    (optional) Introduction Barco offers a silicone form fitting protection sleeve for the Pulse RCU. The silicone material keeps it comfortably, non slip and soft touch. All buttons and holes remain accessible. The sleeve is quick and easy installed. For ordering information see Barco website.
  • Page 50 Pulse Remote Control Unit R5906150 /02...

  • Page 51: Physical Installation

    Physical Installation Overview • Removing the transport protection bars • Alignment of a table mounted projector • Connecting the hoses with projector and chillers • Connecting the data cable with projector and chillers • Accessing the mains compartment • Connecting the external safety interlocks •...

  • Page 52: Removing The Transport Protection Bars

    Repeat these steps to remove the other transport protection bar as well. 5.2 Alignment of a table mounted projector Barco offers a pedestal for the XDL series projector. This pedestal allows for a solid and easy setup of the projector and chillers that fit underneath the pedestal.

  • Page 53: Connecting The Hoses With Projector And Chillers

    Physical Installation Required tools • Open end wrench 17 mm • Open end wrench 24 mm How to align Place the projector in the desired location. Take into account the zoom range of the used lens and the size of the screen.
  • Page 54 Physical Installation Depending on the projector model one or two chillers are required! For the XDL-4K30 series projector one chiller has to be installed. The XDL-4K60/75 series needs two chillers. This procedure assumes that the chiller(s) and projector are already installed. It is also advised to use the XDL accessory kit and install the support frames before you connect the hoses and use the hose shells after connecting the hoses.

  • Page 55: Connecting The Data Cable With Projector And Chillers

    Physical Installation Image 5-6: Left: Male hose connection, right: Female hose connection CAUTION: Do not interchange the different cooling circuits with each other! Otherwise the system will fail. CAUTION: The minimum bend radius of the hoses is 30 centimeter. 5.4 Connecting the data cable with projector and chillers What has to be done? Next to connecting the hoses, the communication port of the chillers has to be connected with each other and...

  • Page 56: Accessing The Mains Compartment

    Physical Installation Image 5-7 5.5 Accessing the mains compartment Required tools • Phillips screwdriver PH1 • Allen wrench 3 mm How to access the mains compartment? Loosen the four retaining screws (reference 1 Image 5-8) of the mains cover. Use a PH1 Phillips screwdriver. Remove the mains cover.

  • Page 57: Connecting The External Safety Interlocks

    Physical Installation Image 5-9 Loosen the retaining screw (reference 3 Image 5-10) of the inner front door (door with the Stop button). Use a 3 mm Allen wrench. Pivot the inner front door to have full access the mains compartment parts. Image 5-10 5.6 Connecting the external safety interlocks The terminal for the external safety interlocks is located inside the mains compartment.

  • Page 58: Three Phase Power Input Configuration Of The Projector

    Physical Installation Note: Only remove the shunt wires from these pins which have to be connected with an external safety interlock device. All other shunt wires must remain in place. Note: Maximum two external safety interlock devices can be connected. These interlock devices must have double pole normal open contacts.
  • Page 59 Physical Installation Image 5-12: Υ/Δ configuration block (left: delta, right: star) WARNING: Ensure that the mains is disconnected from the projector prior to start with this procedure. The Υ/Δ configuration block is located inside the mains compartment. This procedure assumes that the cover of the mains compartment is already removed.

  • Page 60: Connecting The Projector With The Mains Electricity

    Physical Installation Image 5-14 Take off the mounted links (A, B and C). Connect the left pins together. Place 2 links between the upper pin and the middle pin (A, B) and 1 link between the middle pin and the lower pin (C). 5.8 Connecting the projector with the mains electricity WARNING: The total electrical installation should be protected by an appropriate rated and readily...

  • Page 61: Power Loop Through To The Projector Electronics

    Plug in the short power cable (reference 1 Image 5-16) which was delivered with the projector. Warning: Always use the Barco short power cable which is delivered with the projector. Secure both plugs of the short cable with a fixation spring (reference 2 Image 5-16). Handle as follow: •...

  • Page 62: Connecting A Ups To The Projector Electronics

    Physical Installation Image 5-16 5.10 Connecting a UPS to the projector electronics WARNING: Only use UPS units which are suitable for the XDL series projector. See chapter “Installation requirements” for more information about the requirements of the UPS. Required tools No tools required.
  • Page 63 Physical Installation CAUTION: The electrical connection with the UPS INLET socket of the projector must be done with a certified AC power supply cord (minimum 0,75 mm² or 18 AWG and minimum 300V) CAUTION: Do not use the power OUTLET socket of the projector to provide power to other equipment! R5906150 /02...
  • Page 64 Physical Installation R5906150 /02...

  • Page 65: Lenses & Lens Selection

    Lenses & Lens selection Overview • Available lenses • Lens selection • Lens safety cable • Lens installation • Lens removal R5906150 /02...

  • Page 66: Available Lenses

    Lenses & Lens selection 6.1 Available lenses Which lenses are available for my projector? The table below is subject to changes and was last updated on 20/02/2018. Consult Barco's web site for the most recent information about available lenses. Type...

  • Page 67: Lens Safety Cable

    Lenses & Lens selection Image 6-1: Lens calculator The Lens Calculator can also be used to determine the position of the projector when the lens type and screen width is known. Due to lens tolerances the results of calculated values may be different from measured values. These difference may vary +/- 5%.
  • Page 68 Lenses & Lens selection Image 6-2 Image 6-3 Snap the first loop end of the safety cable into the upper clip on the side of the cable bundle (reference 2, Image 6-2). and let the loop end point downwards. Slide the rest of the cable around the lens counterclockwise. Click the cable into every clip it passes in this loop.
  • Page 69 Lenses & Lens selection Image 6-5 Close the U-bolt and tighten it. Note: Make sure the safety cable is tightened around the lens before tightening the U-bolt nuts. Place the shackle through the free loop end of the safety cable. How to mount the cable Make sure the transport protection bars are removed from the projector.

  • Page 70: Lens Installation

    Lenses & Lens selection Image 6-7 6.4 Lens installation How to install a lens into the Lens Holder? Remove the plastic cover in the opening of the Lens Holder if not removed yet. Place the Lens Holder in the “unlocked” position by moving the lens lock handle (reference 1 Image 6-8) to the right. Then, take away the plastic cover.

  • Page 71: Lens Removal

    Lenses & Lens selection Image 6-9 Note: For frequent installation and removal of the lens it is recommended to install the lens while the lock handle is in “open” position (to the right) and put the lock handle in “locked” position once the lens is inserted.
  • Page 72 Lenses & Lens selection R5906150 /02...

  • Page 73: Scheimpflug

    Scheimpflug About this chapter This chapter explains the Scheimpflug principle and when to apply Scheimpflug correction upon the projector. Scheimpflug principle The "plane of sharp focus" can be changed so that any plane can be brought into sharp focus. When the DMD plane and lens plane are parallel, the plane of sharp focus will also be parallel to these two planes.

  • Page 74: Scheimpflug Introduction

    Scheimpflug 7.1 Scheimpflug introduction What is Scheimpflug? The lens holder has to be adjusted so that the “sharp focus plane” of the projected image falls together with the plane of the screen (Fp1→Fp2). This is achieved by changing the distance between the DMD plane and the lens plane (Lp1→Lp2).

  • Page 75: Scheimpflug Adjustment

    Scheimpflug Image 7-2 Scheimpflug adjustment nuts No1: Influences Lock nut. the sharp focus plane in the lower left corner of Set screw for nut No2. the projected image. Lock nut. Scheimpflug adjustment nuts No2: Influences Set screw for nut No3. the sharp focus plane in the lower right corner of Lock nut.
  • Page 76 Scheimpflug Perform a lens calibration operation. (See user guide chapter GUI – System Settings – Lens Calibration) Project the Focus white test pattern. Image 7-3 Zoom the lens for maximum image on the screen. Unlock and turn out the 4 set screws (reference 11 Image 7-4) of the Lens Holder by 1 centimeter. Use a 10 mm nut driver for the lock nuts (reference 21 Image 7-4) and use a 3 mm Allen wrench for the set screws.
  • Page 77 Scheimpflug Scheimpflug adjustment steps: Sharpen the image at the bottom left corner of the screen by turning the upper left Scheimpflug adjustment nut (reference 1 Image 7-6). As a result the focus in the center will fade a bit but that's normal. Caution: Do not remove any of the Scheimpflug adjustment nuts completely from the threaded rod.

  • Page 78: Fixation Of The Lens Holder Front Plate

    Scheimpflug Repeat from step 1 until the projected focus pattern is as sharp as possible in the center, left, right, top and bottom of the screen. Proceed with the procedure “Fixation of the Lens Holder front plate”, page 78. 7.3 Fixation of the Lens Holder front plate When fixing the Lens Holder front plate After performing the procedure for Scheimpflug adjustment or Back Focal Length adjustment the Lens Holder front plate must be secured in such a way that it doesn't disturb the result of the adjustment.
  • Page 79 Scheimpflug Tip: Fasten the set screw and the Scheimpflug nut alternately, without disturbing the projected image, until the Scheimpflug nut and set screw are completely tightened. Image 7-11 Fasten the lock nut at the lower left of the Lens Holder. Use a 10 mm nut driver. R5906150 /02...
  • Page 80 Scheimpflug R5906150 /02...

  • Page 81: Input & Communication

    Input & Communication Overview • Introduction • Local Keypad and LCD panel • Communication connections • Input source connections – Quad combo input Mark II • Input source connections – Quad DP 1.2 Input board • LED and Button indication chart •...

  • Page 82: Introduction

    Input & Communication 8.1 Introduction General The Input & Communication side of the projector consists of a local keypad (1), a communication panel (4), a Quad Combo input board (5) and the Quad DP 1.2 input board (6 – exclusive to XDL 4k30 and 4k60). Image 8-1 Local Keypad and LCD panel Communication panel...

  • Page 83: Communication Connections

    Input & Communication Local Keypad The Keypad gives direct access to several functions, in addition to access to the menu system. The keypad has a backlight that can be switched on and off manually. By default the light turns off after 5 minutes.
  • Page 84 Sub-D connector and an USB connector acting as RS input when connected to an USB input of a PC. You can use the RS232/RS422 input to connect a local PC to your XDL series projector. By this way you can configure and control your projector from your local PC.

  • Page 85: Input Source Connections - Quad Combo Input Mark Ii

    About the Quad combo input Mark II Due to demand from the market, Barco has created a second generation of the Input board to support 12G input and throughput on the SDI connectors. From the release of this board onward, the Quad combo input will be supported and will be the standard input board in every Input &...
  • Page 86 Input & Communication When connecting a 12G SDI source to the projector, you can only connect that source to input A. Only Input A accepts 12G SDI signals . While it is technically possible to connect a 12G SDI source to Input B and connect that source to another projector in line (using Input/Output D), this first projector itself will not be able to process the 12G signal.
  • Page 87 Input & Communication Overview Mark 2 Quad Combo Input board SDI IN SDI IN/OUT 3G/12G SYNC SYNC SYNC SYNC SYNC SYNC SYNC HDMI SYNC HDBT 1 HDBT 2 Image 8-7 Quad SDI channel A: 3G/12G input DisplayPort Input Quad SDI channel B: 3G input HDMI input Quad SDI channel C: 3G SDI input + 3G/12G HDBaseT input 1...
  • Page 88 Input & Communication Color space • YCbCr 4:2:0 • YCbCr 4:2:2 • YCbCr 4:4:4 • RGB 4:4:4 Color depth • 24 bpp • 30 bpp • 36 bpp 3D support • Field sequential 3D (Active 3D) • Passive 3D not supported on this board. For future release •...
  • Page 89 Input & Communication 2 Column mode (2x1 • 1920 x 2160 @50 Hz layout) • 1920 x 2160 @60 Hz • 2048 x 2160 @50 Hz • 2048 x 2400 @60 Hz Native video timings • 3840 x 2160 @60 Hz CAUTION: In order to display high resolution images (e.g.: 3840 x 2160 @60 Hz) via the DP1.2 input, the quality of the cable must be adequate, in addition the length of the cable can also influence the performance.

  • Page 90: Input Source Connections - Quad Dp 1.2 Input Board

    Input & Communication 8.5 Input source connections – Quad DP 1.2 Input board Quad DP 1.2 Input board DP A SYNC DP B SYNC DP C SYNC DP D SYNC Image 8-8 Quad DisplayPort channel A input Quad DisplayPort channel B input Quad DisplayPort channel C input Quad DisplayPort channel A input The yellow LED lights up when valid input sync is detected.

  • Page 91: Led And Button Indication Chart

    Input & Communication • 1280 x 1080 @120 Hz • 1280 x 1600 @60 Hz • 1280 x 1600 @120 Hz • 1920 x 1080 @120 Hz • 1920 x 1200 @120 Hz • 2048 x 1080 @120 Hz 4 column mode (4x1 •...

  • Page 92: Laser Status

    Input & Communication LED Status Description Color status PWR (power LED) Projector powers up or has no power Projector is in Standby ORANGE Projector is Ready GREEN Projector is on LIGHT (Illumination LED) Light source is off No light source detected GREEN Light source is on in normal mode GREEN-ORANGE...
  • Page 93 Input & Communication Power On/Off Status light Meaning button Off, blinking white, Sealed compartments are DECONDITIONED. Lasers are not blinking blue or activated. It is safe for service personnel to open the continuous white compartments. Blinking Blinking blue Indicates the start of the CONDITIONING process. (6 seconds) After six seconds the status light will light up continuously.
  • Page 94 Input & Communication R5906150 /02...

  • Page 95: Wifi & Gsm Module

    WiFi & GSM Module Regulatory information for US and Canada can be accessed in the OSD of the projector. In order access it, select System Settings → Regulatory Information → Country. R5906150 /02...

  • Page 96: Compliance Fcc

    WiFi & GSM Module 9.1 Compliance FCC Federal Communication Commission Interference Statement You are cautioned that changes or modifications not expressly approved by the part responsible for compliance could void the user's authority to operate the equipment. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules.

  • Page 97: Installation Of The Wifi Module

    Cet appareil numérique de la classe A est conforme a la norme NMB-003 du Canada. 9.3 Installation of the WiFi module WARNING: The procedures below may only be performed by Barco trained and qualified technicians. CAUTION: Always wear a wrist band which is connected to the ground while handling the electrostatic discharge (ESD) sensitive parts.
  • Page 98 WiFi & GSM Module Image 9-1 Plug in the antenna wire connector on the WIFI module. Ensure to use bottom connection. Image 9-2 Place the WiFi module (2) upon the plastic socket (1). Note that the plastic socket is provided with two positioning pins which fits the small holes of the WiFi module.
  • Page 99 WiFi & GSM Module Image 9-4 Install the data wire by plugging in the electrical connectors (connector J327, reference 1). Image 9-5 Position the antenna (7) in the hole on the front side of the Communication module. Secure the antenna wire by installing the lock washer and nut (8). R5906150 /02...
  • Page 100 WiFi & GSM Module Image 9-6 Turn on the antenna (9). Image 9-7 Stick the black label with certification numbers on the front plate of the communication board. Image 9-8: Example of the black label on the communication board Reinsert the communication board. R5906150 /02...

  • Page 101: Installation Of The Gsm Module

    WiFi & GSM Module 9.4 Installation of the GSM module WARNING: The procedures below may only be performed by Barco trained and qualified technicians. CAUTION: Always wear a wrist band which is connected to the ground while handling the electrostatic discharge (ESD) sensitive parts.
  • Page 102 WiFi & GSM Module Image 9-11 Insert the GSM module with antenna wire into the connector (5). Push the other side of the module down until it clicks so that the module is secured (6). Image 9-12 Push the antenna connector through the hole in the front plate and secure the antenna wire by installing the lock washer and nut (7).
  • Page 103 WiFi & GSM Module Image 9-14: Example of the black label on the communication board Reinsert the communication board. R5906150 /02...
  • Page 104 WiFi & GSM Module R5906150 /02...

  • Page 105: Getting Started

    Getting Started How to control the projector ? The projector can be controlled by the local keypad, by the remote control unit, by the Projector Toolset. Location of the local keypad ? The local keypad is located on the input side of the projector. Remote control functions.

  • Page 106: Switching On The Xdl

    Check if one chiller is equipped with the expansion unit for DMD cooling. Check if the XDL series projector is properly installed onto a stable platform and all covers are installed. Check if all hoses are properly connected with the chiller(s) and projector. See chapter “Connecting the hoses with projector and chillers”, page 53.
  • Page 107 Getting Started Image 10-1 Press the Power on/off button on the projector, or the Power On button on the remote control. The projector will continue to operational mode. The Power on/off button will blink BLUE until the projector is ready (reference 2, Image 10-2).

  • Page 108: Switching To Standby

    Getting Started Image 10-3 10.2 Switching to standby About the switch off process To switch off the projector in a safe manner to protect the internal electronics (avoid moisture due to warming up) the temperature inside the sealed compartments has to be brought back to ambient in a controlled manner.

  • Page 109: Projector On/Off Cycle Explained

    Getting Started 10.3 Projector ON/OFF cycle explained Projector ON/OFF cycle Image 10-4 Laser Status light. Operator manipulations. Temperature inside sealed compartments. time. 1..8Different process stages. Stage description Stage 1 : Projector is switched off. Input & Communication Unit is not active and the laser status light (LS) is off.

  • Page 110: Using The Rcu

    Getting Started Stage 6 : Projector is CONDITIONED and ON. Temperature and humidity inside the sealed compartments are within specifications and the lasers are activated. The backlight of the On/Off button is blue. Once you press the Shutter button (reference C, Image 10-4), the image will be projected on the screen (if a source has been selected or a test pattern is active).

  • Page 111: Projector Address

    Using the RCU in combination with a 3D emitter When using a 3D emitter that radiates IR beams (e. g. the optional 3D emitter that Barco provides), the IR beams of the 3D emitter may interfere with the IR communication between the RCU and the projector.

  • Page 112: Quick Setup Via Direct Access

    Getting Started Broadcast Address Every projector has a broadcast (common) address '0' or '1'. The default address is '0'. The choice between '0' and '1' can be selected in the GUI: “System Settings” → “Communication” →“IR Control “. Placing new batteries in the remote control or plugging the remote to a projector via a cable will automatically reset the address back to its default value '0'.

  • Page 113: Software Update

    Download the latest firmware (format .fw) from Barco's website in the same way as for Projector Toolset. Start Projector Toolset and make a connection with the projector. For more information, see the Projector Toolset user guide.
  • Page 114 Power on the projector. Wait until the Power on/off button is either lit white or blue. Download the latest firmware file ( format .fw) from Barco's website. The firmware can be downloaded for free from Barco's website, (URL: http://www.barco.com). Click on myBarco and log in to get access to secured information.
  • Page 115 Getting Started The update file will be transferred to the projector and installed. The projector will reboot when completed. Take note that the update process can take a long time to complete. R5906150 /02...
  • Page 116 Getting Started R5906150 /02...

  • Page 117: Maintenance Procedures

    Maintenance procedures About this chapter This chapter describes several maintenance procedures for the projector. WARNING: All procedures described in this chapter may only be performed by TRAINED PROJECTIONISTS or qualified SERVICE PERSONNEL. Overview • Check the dust filters • Vacuum cleaning of the dust filters •...

  • Page 118: Check The Dust Filters

    Maintenance procedures 11.1 Check the dust filters How to check the large dust filter? Unlatch and pivot the front cover door which contains the dust filters. Note: In case there is insufficient space to pivot the front cover door 90 degrees pull out the small side panel from the front cover door assembly as illustrated below.

  • Page 119: Vacuum Cleaning Of The Dust Filters

    Maintenance procedures Attach the clean dust filters to the inner side of the front cover door. Ensure that both latches and both mounting lips (reference 1 and 2 Image 11-2) of the dust filters are engaged. Caution: UNDER NO CIRCUMSTANCES SHOULD WET FILTERS BE INSTALLED BACK INTO THE PROJECTOR.

  • Page 120: Washing And Drying The Dust Filters

    11.4 Washing and drying the dust filters About filter washing and drying For environments where popcorn grease and such can contaminate the filters, Barco advises the client to purchase one extra set of filters to cover drying time, as well as taking following extra precautions and instructions pertaining to filter cleaning and drying.

  • Page 121: Cleaning The Lens

    JEOPARDIZE THE INTERNAL OPTICS OF THE SYSTEM. CAUTION: Do not install/use damaged dust filters. Replace damaged dust filters immediately with new dust filters of the same type. See https://my.barco.com for the correct replacement part. 11.5 Cleaning the lens WARNING: Make sure that the lasers are switched OFF before performing this procedure To minimize the possibility of damage to optical coatings, or scratches to lens surfaces follow the cleaning procedure as described here precisely.

  • Page 122: Cleaning The Exterior Of The Projector

    Maintenance procedures If smears occur when cleaning lenses, replace the cloth. Smears are the first indication of a dirty cloth. 11.6 Cleaning the exterior of the projector How to clean the exterior of the projector ? Switch off the projector and unplug the projector from the mains power net. Clean the housing of the projector with a damp cloth.

  • Page 123: Removal And Installation Of The Projector Covers

    Removal and installation of the projector covers WARNING: Switch off the projector prior to opening or removing the projector covers, unless otherwise specified in the procedure. Overview • Opening the front and rear cover doors • Removal of the top cover •...

  • Page 124: Opening The Front And Rear Cover Doors

    Removal and installation of the projector covers 12.1 Opening the front and rear cover doors This procedure assumes that the lens is removed and that the hoses are disconnected from the projector. This procedure is applicable for all four cover doors. To access the thumbscrews of the top cover it is sufficient to open de cover doors a few centimeters.

  • Page 125: Removal Of The Side Covers

    Removal and installation of the projector covers Image 12-2 Slide the top cover in horizontal direction a few centimeters away from the center of the projector (this to unhook), then remove it from the projector. Image 12-3 12.3 Removal of the side covers The illustrations in this procedure are based on the left-side cover.
  • Page 126 Removal and installation of the projector covers Loosen the two captive thumbscrews of the side cover (reference 3 Image 12-4). Remove the two screws located at the middle bottom of the side cover (reference 4Image 12-4). Use a 3 mm Allen wrench.

  • Page 127: A Specifications

    Specifications About this chapter This chapter gives an overview of the specification of your XDL series projector as well as the dimensions and the center of gravity. Overview • Specifications of the XDL-4K30 • Specifications of the XDL–4k60 • Specifications of the XDL–4k75 •...

  • Page 128: Specifications Of The Xdl-4K30

    Specifications A.1 Specifications of the XDL-4K30 Specifications Projector type Native 4K 3-chip DLP digital projector up to 120 Hz Technology 1.38" DMD™ x3 Resolution 4,096 x 2,160 Brightness Up to 28,000 center lumens using HC lenses / Up to 30,000 center lumens using HB lenses Native contrast ratio 2,800:1 (typical using HC lenses) / 500:1 ANSI contrast (typical) | 2,000:1...

  • Page 129: Specifications Of The Xdl-4K60

    Power consumption Projector @ full laser power: 3.5 kW (2D or Polarization 3D) / 2.0 kW (Barco Laser3D - 6P) Chillers @ full laser power: 2.0 kW (2D or Polarization 3D) / 1.6 kW (Barco Laser3D - 6P) 3D systems Color3D (Barco Laser3D): Native 6-primary color-3D system.

  • Page 130: Specifications Of The Xdl-4K75

    Power consumption Projector @ full laser power: 6.7 kW (2D or Polarization 3D) / 3.6 kW (Barco Laser3D - 6P) Chillers @ full laser power: 3.0 kW (2D or Polarization 3D) / 2.5 kW (Barco Laser3D - 6P) 3D systems Color3D (Barco Laser3D): Native 6-primary color-3D system.
  • Page 131 Specifications Light source Direct coupled RGB lasers 3P Light source lifetime 15,000 hours Color correction Optical dowser Standard Orientation Tilt 45° up and 30° downwards | Rotation – 20 degrees / +90 degrees (=Portrait) Sealed DLP™ core standard Inputs Slot 1 :Dual HDBt; HDMI 2.0 (HDCP 2.2); DP 1.2 (HDCP 1.3); Quad 3G/ 12G SDI / BarcoLink Input resolutions From NTSC up to 4K (4,096 x 2,160) 120 Hz...

  • Page 132: Dimensions Of The Xdl Series Projector

    Specifications A.4 Dimensions of the XDL series projector Dimensions PONT OF GRAVITY EXIT DRAIN EXIT DRAIN 1135 293,5 293,5 33,3 33,3 1446 741,6 117,5 1211 117,5 Image A-1 R5906150 /02...

  • Page 133: Technical Regulations

    Specifications A.5 Technical Regulations Certificates Image A-3: Image A-2: Rohs Image A-4: CE mark Image A-5: FCC label Image A-6: RCM mark Rohs OK R5906150 /02...
  • Page 134 Specifications R5906150 /02...

  • Page 135: B Environmental Information

    Environmental information Overview • Turkey RoHS compliance • Disposal information • Hazards • Contact information R5906150 /02...

  • Page 136: Turkey Rohs Compliance

    For more information about recycling of this product, please contact your local city office or your municipal waste disposal service. For details, please visit the Barco website at: http://www.barco.com/AboutBarco/weee Disposal of batteries in the product This product contains batteries covered by the Directive 2006/66/EC which must be collected and disposed of separately from municipal waste.
  • Page 137 Environmental information Importers contact information To find your local importer, contact Barco directly or one of Barco's regional offices via the contact information given on Barco's web site, www.barco.com. R5906150 /02...
  • Page 138 Environmental information R5906150 /02...

  • Page 139: C Overview Video Timings For Video Interfaces

    Overview video timings for video interfaces R5906150 /02...

  • Page 140: Overview Video Timings

    C.1 Overview video timings List of compatible signals The following table specifies the video signals that the projector can project. Barco Events projectors supports the signal with “X” in the Compatible signals column. Note: Support for refresh rates 24.00, 30.00, 60.00 Hz automatically includes support of 1/1.001 x those refresh rates.

  • Page 141: Overview Video Timings Sdi Inputs

    Overview video timings for video interfaces Compatible signal Vertical 12G SDI HDBaseT & refresh rate Resolution HDMI 2.0 3G SDI DisplayPort Input on Mk HDMI 1.4 (Hz) Inputs Inputs 1.2 Inputs II Input Inputs board 2048 x 1080 2048 x 1080 —...

  • Page 142: Overview Video Timings Hdmi 2.0 Inputs

    Overview video timings for video interfaces Video timing Vertical refresh rate Type Port Type (active pixels x active (Hz) lines) 1920 x 1080 3G-SDI Single Link & Quad Link 1920 x 1200 3G-SDI “BarcoLink” Single Link & Quad Link 1920 x 1200 59.94 3G-SDI “BarcoLink”...

  • Page 143: Overview Video Timings Displayport 1.2 Inputs

    Overview video timings for video interfaces Video timing Vertical refresh rate (Hz) Support for 3D? (active pixels x active lines) 1920 x 1080 1920 x 1080 1920 x 1080 Side by Side (SbS) Half 1920 x 1080 Side by Side (SbS) Half 1920 x 1200 1920 x 1200 2048 x 1080...
  • Page 144 Overview video timings for video interfaces Video timing Available layout modes, Vertical refresh rate other than standard Support for 3D? (active pixels x active (Hz) layout (1 x 1 layout) lines) 640 x 480 800 x 600 960 x 1080 4 Quadrant mode (2 x 2 Active 3D layout)
  • Page 145 Overview video timings for video interfaces Video timing Available layout modes, Vertical refresh rate other than standard Support for 3D? (active pixels x active (Hz) layout (1 x 1 layout) lines) 1920 x 2160 2 Column mode (2 x 1 Passive stereo layout) 1920 x 2160...

  • Page 146: Overview Video Timings Hdbaset Inputs

    Overview video timings for video interfaces C.5 Overview video timings HDBaseT inputs Overview The following standard video formats are available for the projector. Note: support for refresh rates 24.00, 30.00, 60.00 Hz automatically includes support of 1/1.001 x those refresh rates. Available layout modes, other Video timing Vertical refresh rate (Hz)
  • Page 147 Overview video timings for video interfaces Available layout modes, other Video timing Vertical refresh rate (Hz) than standard layout (1 x 1 (active pixels x active lines) layout) 3840 x 2160 3840 x 2160 4096 x 2160 4096 x 2160 4096 x 2160 R5906150 /02...
  • Page 148 Overview video timings for video interfaces R5906150 /02...

  • Page 149: Glossary

    Glossary Hazard Distance (HD) is the distance measured from the projection lens at which the intensity or the energy per surface unit becomes lower than the applicable exposure limit on the cornea or on the skin. The light beam is considered (to be) unsafe for exposure if the distance from a person to the light source is less than the HD. Hazard Distance (HD) is the distance measured from the projection lens at which the intensity or the energy per surface unit becomes lower than the applicable exposure limit on the cornea or on the skin.
  • Page 150 Glossary to be used. The standard specifies component connection standards with regard to computer interface. It is also called RS-232-C, which is the third version of the RS-232 standard, and is functionally identical to the CCITT V.24 standard. Logical '0' is > + 3V, Logical '1' is < - 3V. The range between -3V and +3V is the transition zone.

  • Page 151: Index

    Index Communication port 55 Mains 60 Access Safety interlocks 57 Mains compartment 56 Convention Additional vertical shift Lens Holder Orientation 24 additional 40 Cover Lens Holder 40 Mains compartment 56 vertical shift 40 Side 125 Address Top 124 Program Covers RCU 47 Install 123 Air flow...
  • Page 152 Index Cleaning 119 Cleaning (wet) 120 Large dust filter Fixate Replace 118 Lens Holder front plate 78 Laser status 92 Front projection 37 Lens Function Cleaning 121 Button pressed indicator 47 Installation 70 RGB button 47 Removal 71 RGB filter 47 Safety cable 67 Scheimpflug 74–75 Lens Holder...
  • Page 153 Index Projection screen 34 Fire hazard 14 Projector Hazard Distance 17, 19 Air flow 25 Hazardous Chemicals 15 Communication port 55 Important instructions 12 Positioning 38 Personal injury 13 Shift range 38 Projector damage 14 Projector address 111 Safety Data Sheet (SDS) 15 Projector configurations 37 Servicing 15 Front projection 37...
  • Page 154 Index Unpacking 34 UPS 34 UPS connection Installation 62 USB port 85 User definition 11 Vacuum Filters 119 Vertical tilt range 39 Video timings DisplayPort Inputs Overview 143 Video timings HDBaseT Inputs Overview 146 Video timings HDMI Inputs Overview 142 Video Timings SDI Inputs 141 Washing Filters 120...
  • Page 155 R5906150 /02...
  • Page 156 R5906150 /02 | 2018-11-07 Barco NV | President Kennedypark 35, 8500 Kortrijk, Belgium www.barco.com...

This manual is also suitable for:

Xdl-4k30Xdl-4k60Xdl-4k75

Table of Contents