Wolf R-55 Operation And Maintenance Instructions

Fig. 1 Fig. 4
IECEx Scheme Certification
Cert Number: IECEx BAS 06.0001X
Models: R-50
Ex ib IIC T4 Gb IP67 / Ex ib IIIB T200 o C Db
Ex ib I Mb
Temperature Ambient: -40 o C to 40 o C
Models: R-55
Ex ia IIC T4 Ga IP67 / Ex ia IIIB T200 o C Da
Ex ia I Ma
Fig. 5
o o R-271
Temperature Ambient: -40 C to 40 C
IEC Standards Applied:
IEC 60079-0:2011, IEC 60079-11:2011.
Ingress Protection Level:
IP67 to IEC 60529:2001
– Less than two batteries
per package
Fig. 2
– Less than 100Wh capacity
– Complies with applicable
shipping regulations:
UN
ADR
US CFR 49
IATA
ICAO
IMDG
Li lon
Fig. 3
Fig. 16
Fig. 17
(–) Negative
(+) Positive
RC-200
R-640P
R-640P
RC-438P
RC-438P
Parts List
RC-200
RC-438P Charger Screw RC-420
RC-342 RC-420
RC-342 Charger Base Plate RC-342
RC-450 Socket and Cable
RC-240 Charger Arm Assembly
R-640P Input Fuse (Pack of 2)
RC-240
RC-420 Circuit Board
RC-240
Assembly (RC-200)
RC-250 Charger Body
RC-450
RC-450
Assembly (RC-200)
RC-212
R-640P
R-640P
RC-438P
RC-438P
Parts List
RC-212
RC-438P Charger Screw
RC-412
RC-342 Charger Base Plate
RC-342
RC-412
RC-342
RC-450 Socket and Cable
RC-240 Charger Arm Assembly
R-640P Input Fuse (Pack of 2)
RC-412 Circuit Board
RC-240
Assembly (RC-212) RC-240
RC-260 Charger Body
Assembly (RC-212) RC-450
RC-450
Fig. 6 Fig. 8
Rechargeable
R-287
Fig. 7
Primary Cell
TP-282
Pozi No:1
Pozi No:1
Pozi No:1
R-50
R-257
TP-311
TP-311 R-257
R-55
TP-311 R-257
TP-311 R-257
Fig. 18
RC-200
12-24V DC
RC-200
RC-250
RC-250
12-24V DC
RC-212
12V DC ONLY
RC-260
RC-260
Fig. 9 Fig. 11
Permitted TP-282 Primary
Cassette Cells
4x Wolf part no. TP-295
T Class T4
LR6/AA Duracell Industrial,
Alkaline Cells Duracell Procell,
Duracell Plus,
Energizer Industrial,
Energizer Ultra +
R6 Zinc Cells
Fig. 10
CAUTION
HOT Fig. 12
R-50/R-55
TP-343
R-488P
(Pozi No.1)
R-223 Zone 1 LED TP-448 R-287
R-291
TP-343
R-488P
(Pozi No.1)
R-223 Zone 1 LED TP-448 R-287
R-291
R-337
R-488P
(Pozi No.1)
R-225 Zone 0 LED R-337 R-291 R-287
TP-448
R-488P
(Pozi No.1)
R-225 Zone 0 LED R-287
TP-448 R-291
UK Euro USA Aus
100-230V AC
254V AC @ 60Hz
RC-300
Mains Adaptor
RC-452
+
DC Vehicle Cable
+
–
2A
–
12/24V DC
UK Euro USA Aus
100-230V AC
RC-454
254V AC @ 60Hz
DC Vehicle Cigarette Cable
RC-300
Mains Adaptor
RC-452
+
DC Vehicle Cable
+
–
2A
–
12/24V DC
RC-454
DC Vehicle Cigarette Cable
UK Euro USA Aus
100-230V AC
254V AC @ 60Hz
RC-300
Mains Adaptor
RC-452
+
DC Vehicle Cable
+
–
2A
–
UK Euro USA Aus
100-230V AC
RC-454 12V DC
254V AC @ 60Hz
DC Vehicle Cigarette Cable
RC-300
Mains Adaptor
RC-452
DC Vehicle Cable
Fig. 13
0% 100%
Fig. 14
≈ 1:00h ≈ 2:00h
100%
≈ 2:00h ≈ 4:00h
50%
Fig. 15
90%
1:30h
See Fig. 5
TP-282
R-640P
See Fig. 5
R-620P TP-282
R-243 R-271
TP-260
R-640P
R-620P
R-243 R-271 TP-260
See Fig. 5
TP-282
R-640P
See Fig. 5
TP-282
R-271 R-620P TP-260
R-243
R-640P
R-243 R-271 R-620P TP-260
Wolf Rechargeable Torch Range PRECAUTIONS: See Figs. 1, 2, 3, 4, 5, 6, 10 & 16
GB
Operation and Maintenance Instructions
Before use. Charge for 3 hours minimum.
Please retain – read before use Ensure torch lens ring and end cap are fully tight at all times. (Fig. 3)
Duration in High Power mode ≈ 3.5 hours
Duration in Low Power mode ≈ 6.5 hours
EC/EU Declaration of Conformity
Deep Discharge Protection: Circuitry will automatically switch the torch off once
The R-50 and R-55 meet all relevant provisions of the:-
the battery reaches a pre-determined low voltage.
a) 94/9/EC Explosive Atmospheres (ATEX Equipment) Directive
The torch must be re-charged before further use.
(up to 19th April 2016)
Emergency Lighting Mode: The emergency lighting function switches the torch
b) 2014/34/EU Explosive Atmospheres (ATEX Equipment) Directive
on when a power failure to the charger occurs.
(from 20th April 2016)
The torch must be placed in the charger switched 'ON'.
by virtue of the issued EC/EU type examination certificate, demonstrating
compliance with all relevant harmonised standards and essential health and Lamp Replacement: (Fig. 10).
safety requirements.
Fuse Replacement: (Figs. 6 & 7).
TP-311 TP-317 R-257
Wolf Rechargeable Torches are self contained safety torches with 3W LED light
TP-311 TP-317 Cleaning: Use a mild soap and water and soft brush only. R-257
sources, moulded in high impact strength plastic and powered by a Lithium Ion
battery pack (optional Primary cell cassette also available). The R-50 is approved Do not immerse.
as Group I, M2 equipment for mining applications, Group II, Category 2 equipment
Storage: Do not store torch or battery below -20 o C.
for use in zone 1 & 2 potentially explosive gases, vapours and mists where the T4
temperature class permits and zone 21 & 22 potentially explosive dusts where the
If torch fails to light or;
T200 o C maximum surface temperature and IIIB dust group permits.
If indication on charge shows top and bottom indicators only:
The R-55 is approved as Group I, M1 equipment for mining applications and
– +
A. Ensure torch lens ring and end cap are fully tight at all times (Fig. 3)
Group II, Category 1 equipment for use in zone 0, 1 & 2 potentially explosive
gases, vapours and mists where the T4 temperature class permits and zone B. Place on charge check for indication, remove and switch on.
20, 21 & 22 potentially explosive dusts where the T200 o C maximum surface
R-223 Zone 1 LED
C. Clean charge rivets, check end cap is fully tightened.
temperature and IIIB dust group permits. R-223 Zone 1 LED
D. Remove cassette (Fig. 6), inspect contacts, test continuity of the fuses,
Caution – If fitting Polycarbonate lens, check Ex atmospheres for compatibility.
replace as required (competent personnel only; Fig. 7).
Approval Codes/Certification:
E. Re fit cassette, repeat (A) and switch on.
R-50 Zone 1, 21 o o
I M2/II 2GD Ex ib I Mb/IIC T4 Gb -40 C≤Ta≤40 C
The R-271 Battery utilises a two cell Lithium Ion system with a life of up to
Ex ib IIIB T200 o C Db IP67 R-287 R-243 R-271
R-287 500 full charge/discharge cycles (to 70% original capacity), and incorporates an R-243 R-271
integral encapsulated battery protection circuit.
R-55 Zone 0, 20 I M1/II 1GD Ex ia I Ma/IIC T4 Ga -40 o C≤Ta≤40 o C
o
Ex ia IIIB T200 C Da IP67 Replace the R-271 Battery when the discharge duration is significantly shorter
than the durations shown above.
Notified Body: Baseefa Ltd. Rockhead Business Park,
Staden Lane, Buxton, SK17 9JN, UK. Recharge every six months in storage.
Notified body number: 1180 Battery Information: (Fig. 5), Extraction: (Fig. 6), Connections (Fig. 8).
R-640P R-620P R-488P
The TP-282 Primary Cell Cassette. An alternative primary cell cartridge is also R-640P R-620P R-488P
EC/EU Type examination certificate: Baseefa05ATEX0069X
certified safe for use in the torch. Use only approved primary cells TP-295 for a
'X' condition – Dust layers must be prevented from building up on the torch
T4 temperature class (Fig. 9)
and it must not be left energised and unattended in Zone 20 areas.
Wolf Chargers: RC-200 (12-24V) and RC-212: (12V) A red LED indicator shows
Harmonised standards applied:
power to the charger. Charging is fully managed to eliminate battery memory.
EN 60079-0:2012 +A11:2013, EN 60079-11:2012.
Charge is removed once the battery is fully charged, battery voltage is then
Ingress protection level: IP67 to EN60529:1992. monitored; a top-up charge is applied as necessary (typically applying a trickle
charge every 7 days).
The R-50, R-55 with RC-200 or RC-212 is certified compliant with the:-
a) 2004/108/EC EMC Directive (up to 19th April 2016) Charge Indication: (Fig. 15). Charger Connection Options: (Fig. 18)
b) 2014/30/EU EMC Directive (from 20th April 2016) – Do not charge in Hazardous Area.
– Charger contacts are low voltage output and short circuit protected.
To the following harmonised standards BS EN 61000-6-3:2007 +A1: 2011 and
– Charger operating ambient: +10 o C to +25 o C.
BS EN 61000-6-2:2005 and comply with the requirements of the 2004/104/EC
– Charger ingress protection IP20, protect from dirt and moisture.
Automotive EMC Directive for use in motor vehicles to the following harmonised
– Do not cover ventilation slots.
standards BS EN 50498:2010.
R-253 R-451P R-255
The RC-300 Mains Adaptor is certified compliant with the:- Warning RC-452: risk of short circuit if polarity incorrect, (See Fig. 18)
R-253 R-451P R-255
a) 2004/108/EC EMC Directive and 2006/95/EC Low Voltage Directive
Peak Current (during 3hrs charge period) =1.5A
(up to 19th April 2016)
Peak Current (standby – fully charged) =0.08A
b) 2014/30/EU EMC Directive and 2014/35/EU Low Voltage Directive Peak Current (no torch in charger) =0.03A
(from 20th April 2016)
Output Voltage does not exceed 14V: (Uo=14V)
To the following harmonised EMC standards EN 61204-3:2000 Class B,
EN 55022:2010 +AC:2011 Class B, EN 61000-3-2:2006 +A2:2009,
Warning:
EN 61000-3-3:2008 and EN 55024:2010 and the following harmonised
LVD standards EN 60950-1:2006 +A2:2013.
USE ONLY WOLF CHARGERS WITH THESE PRODUCTS (AS SHOWN IN FIG. 18)
Alex Jackson - Managing Director
USE ONLY WOLF GENUINE REPLACEMENT PARTS.
Wolf Safety Lamp Company Ltd.
Use of the Wolf Rechargeable Torch The Wolf Safety Lamp Co. Ltd has a policy of continuous product improvement.
Changes in design details may be made without prior notice.
A damaged Wolf Rechargeable torch should be repaired in accordance with these
instructions, before putting back into service. R-285 R-275 R-271
R-285 R-275 R-271
Repairs only to be carried
out by competent persons
R-640P R-620P R-488P
R-640P R-620P R-488P
50%
≈ 3:00h ≈ 3:30h
≈ 6:00h ≈ 6:30h
100%
3:00h
TP-316 & TP-316R
Non Glass Applications
R-50 (Zone 1 & 2 only)
Parts List
R-50
TP-311 Lens Ring
TP-318 Lens Glass
TP-316 Polycarbonate Lens & Ring Kit Zone 1 & 2
TP-295
TP-316R Polycarbonate Lens & Ring Kit Red Zone 1 & 2
R-257 Heat Sink LED Assembly
R-223 R-50 Torch Body Assembly Zone 1 &2
TP-343 Clip Moulding Zone 1 & 2
R-287 Cassette Assembly
R-243 Cassette Circuit Half
R-271 Battery Pack
TP-295
R-488P Lock Screw Cassette (pack of 2)
TP-448 Base 'O' Ring
R-291 End Cap Assembly
TP-282 Primary Cell Cassette
TP-295 LR6/AA Primary Cell (pack of 4)
TP-260 Wrist Strap & Ring
R-620P Output Fuse
R-640P Input Fuse (pack of 2)
R-55
TP-311 Lens Ring
TP-318 Lens Glass
TP-295
R-257 Heat Sink LED Assembly
R-225 R-55 Torch Body Assembly Zone 0
R-337 Clip Moulding Zone 0
R-287 Cassette Assembly
R-243 Cassette Circuit Half
R-271 Battery Pack
R-488P Lock Screw Cassette (pack of 2)
TP-295
TP-448 Base 'O' Ring
R-291 End Cap Assembly
TP-282 Primary Cell Cassette
TP-295 LR6/AA Primary Cell (pack of 4)
TP-260 Wrist Strap & Ring
R-620P Output Fuse
R-640P Input Fuse (pack of 2)
WOLF ATEX
RECHARGEABLE TORCH
R-50 and R-55
ATEX and IECEx Certified for
Explosive Atmospheres
TP-260
TP-260
TP-448
TP-448
TP-343
R-291 TP-343
R-291
GB
F
D
E
I
DK
R-221 Zone 1 Halogen TP-260 N
R-221 Zone 1 Halogen TP-260
S
NL
TP-448 GR
TP-448
P
RUS
TP-343 J
R-291 TP-343 OPERATION AND
R-291
MAINTENANCE INSTRUCTIONS POL