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Generac Power Systems MAGNUM MLT4060MVD Owner's Manual

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Owner's Manual
Light Tower
MLT4060MVD
008410
For technical assistance contact:
www.generacmobileproducts.com
Technical Support
1-800-926-9768
SAVE THIS MANUAL FOR FUTURE REFERENCE

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Summary of Contents for Generac Power Systems MAGNUM MLT4060MVD

  • Page 1 Owner’s Manual Light Tower MLT4060MVD 008410 For technical assistance contact: www.generacmobileproducts.com Technical Support 1-800-926-9768 SAVE THIS MANUAL FOR FUTURE REFERENCE...
  • Page 2 Use this page to record important information about your Light Tower Record the information found on your unit data label on this page. See unit serial number location (Unit Serial Unit Model Number Number Locations). The label plate is affixed to the inside partition, to the left of the control panel console.

  • Page 3: Table Of Contents

    Table of Contents Section 1: Introduction and Safety Diesel Fired Block Heater ......... 17 Heater Lockout Reset Procedure ......18 Introduction ............1 Heated Fuel Filter (if equipped) ......18 Read This Manual Thoroughly ........1 How to Obtain Service ..........1 Battery Disconnect (if equipped) ..... 18 Safety Rules ............1 Telemetry (if equipped) ........
  • Page 4 Section 6: Electrical Drawings Lowering Mast—Electric Winch (if equipped) .35 Electrically Lowering Mast ........35 Wiring Diagrams ..........47 Manually Lowering Mast ........... 36 Legend / Components Located on Engine ....47 Towing the Unit ..........36 Components Located on Engine (p. 2) ..... 48 Components Located on Engine (p.

  • Page 5: Section 1: Introduction And Safety

    Section 1: Introduction and Safety Introduction How to Obtain Service Thank you for purchasing a Generac Mobile Products LLC When the unit requires servicing or repairs, contact a product. This unit has been designed to provide high Generac Mobile Products Authorized Service Dealer performance, efficient operation, and years of use when (GMPASD) for assistance.

  • Page 6: Safety Symbols And Meanings

    Introduction and Safety Safety Symbols and Meanings General Hazards Throughout this publication, and on tags and decals affixed DANGER to the unit, DANGER, WARNING, CAUTION and NOTE Asphyxiation. Running engines produce blocks are used to alert personnel to special instructions carbon monoxide, a colorless, odorless, about a particular operation that may be hazardous if poisonous gas.

  • Page 7: Explosion And Fire Hazards

    Introduction and Safety Explosion and Fire Hazards Electrical Hazards DANGER DANGER Electrocution. In the event of electrical accident, Explosion and Fire. Fuel and vapors are immediately shut power OFF. Use non-conductive extremely flammable and explosive. Add fuel implements to free victim from live conductor. Apply in a well ventilated area.

  • Page 8: Battery Hazards

    Introduction and Safety Battery Hazards Fuel Hazards DANGER DANGER Explosion and fire. Fuel and vapors are extremely Electrocution. Do not wear jewelry while flammable and explosive. No leakage of fuel is working on this equipment. Doing so will permitted. Keep fire and spark away. Failure to do result in death or serious injury.

  • Page 9: Operating Safety

    Introduction and Safety Operating Safety • Verify the trailer hitch and the coupling are compatible. Make sure the coupling is securely Lifting the Unit fastened to the vehicle. • DO NOT tow trailer using defective parts. Inspect WARNING the hitch and coupling for wear or damage. Personal Injury.

  • Page 10: Reporting Trailer Safety Defects

    Introduction and Safety Reporting Trailer Safety Defects Safety and Operating Decals If you believe your trailer has a defect which could cause Figure 1-1 Figure 1-2. This unit features a crash or could cause injury or death, you should numerous safety and operating decals. These decals immediately inform the National Highway Traffic Safety provide important operating instructions and warn of Administration (NHTSA) in addition to notifying Generac...
  • Page 11 Introduction and Safety Figure 1-1. External Decals Owner’s Manual for MLT4060MVD Light Tower...
  • Page 12 Introduction and Safety Description Dangers: General Transport and Operating Safety Electric Shock Hazard Engine Safety Ultra Low Sulfur Diesel Forklift and Tie-Down Location Towing Instructions Cable Winding Instruction Lifting Point Hot Surface Tie-Down Location Owner’s Manual Storage Location Light Tower Setup Instructions Rear Jack Storage Position of Stowed Mast Outrigger Retraction Warning...
  • Page 13 Introduction and Safety Figure 1-2. Internal Decals Owner’s Manual for MLT4060MVD Light Tower...
  • Page 14 Introduction and Safety This page intentionally left blank. Owner’s Manual for MLT4060MVD Light Tower...

  • Page 15: Section 2: General Information Specifications

    Section 2: General Information Specifications DESCRIPTION UNIT OF MEASURE MLT4060MVD Engine ® Make — Mitsubishi Model — L3E-W464MLD EPA Tier — Tier 4 Final Horsepower—Prime hp (kW) 10.5 (7.8) Horsepower—Standby hp (kW) 12.2 (9.1) Operating Speed 1,350/1,800 Displacement 57.97 (0.95) Cylinders quantity Fuel Consumption—Full Load...
  • Page 16 General Information DESCRIPTION UNIT OF MEASURE MLT4060MVD Lighting Lighting Type — Light-Emitting Diode (LED) Driver (4) — Mean Well HLG-320H-30A 172,200 Lumens AC Distribution Circuit Breaker Size amperes Voltage Selection — Voltage Regulation — AVR ± 1% Voltages Available 1Ø volts 120, 240 Voltages Available 3Ø...

  • Page 17: Unit Dimensions

    General Information Unit Dimensions 008451 Figure 2-1. Unit Dimensions 124.5 in 101.2 in 23 ft 68.2 in 144.8 in MLT4060MVD (316.23 cm) (257.05 cm) (7 m) (173.23 cm) (367.80 cm) Specifications are subject to change without notice. Owner’s Manual for MLT4060MVD Light Tower...

  • Page 18: Unit Serial Number Locations

    General Information Unit Serial Number Locations Refer to the illustration to locate the unit ID tag and Vehicle Identification Number (VIN) tag on the unit. Important information, such as the unit serial number, model number, VIN and tire loading information are found on these tags. Record the information from these tags so it is available if the tags are lost or damaged.

  • Page 19: Component Locations

    General Information Component Locations Figure 2-3. Component Locations Fuel fill Junction box Forklift pocket and tie-down point Lights (4) Outrigger jack (2) Central lift point Outrigger (2) Snow hood Tongue jack Rear jack / Tandem tow hitch receiver Tie-down point Control box Rear jack storage Engine access...

  • Page 20: Control Panel

    General Information Control Panel (E) 240V/30A Twist-Lock Receptacle (or 240V/30A RV Receptacle, if equipped) Customer convenience outlet for connecting auxiliary equipment such as fans, pumps and drills. (F) 120V Breakers (2) Provides circuit protection for the 120V/20A GFCI outlet. (G) 240V Breaker Main disconnect and circuit protection for the 240V/30A twist-lock and 120V GFCI receptacles.

  • Page 21: Ecospeed™ Engine

    General Information ECOSpeed™ Engine valve does not close, contact Generac Mobile Products Technical Support. This unit is equipped with an ECOSpeed engine that runs at variable speeds depending on the applied operational Reset the PAS load. Operating temperature remains constant regardless IMPORTANT NOTE: Before resetting the PAS, turn the of engine speed or applied loads.

  • Page 22: Heater Lockout Reset Procedure

    General Information Heated Fuel Filter (if equipped) Figure 2-7. An optional heated fuel filter (A) prevents diesel fuel from gelling in extremely cold temperatures. Heating cycles automatically controlled by the Power Zone–DLA. 008576 Figure 2-6. Diesel Fired Block Heater The diesel fired block heater operates automatically when the unit is set to “dusk to dawn”...

  • Page 23: Spark Arrester (If Equipped)

    General Information Spark Arrester (if equipped) A spark arrester, installed on the engine exhaust, may be required by code in certain municipalities. Check with the local authority having jurisdiction to determine whether or not a spark arrester must be installed on the unit before operation.
  • Page 24 General Information • conditions. The controller can be programmed to TEMP: Displays engine coolant temperature. automatically start or stop based on time schedule, fault Normal operating temperature of the unit is condition, or load demand. between 100-230°F (38-110°C). The controller constantly monitors vital generator and Lights Screen engine functions for a number of preprogrammed alarm and fault conditions.
  • Page 25 General Information Scheduler Screen To select the required icon, press the ↑ button to cycle right and the ↓ button to cycle left until the Figure 2-15. The Scheduler screen enables the desired operator screen section is reached. operator to program specific times for the lights to turn on and off.
  • Page 26 General Information DTC faults are displayed by the controller. Line Amperage Screen Figure 2-20. Displays AC output amperage in amps Table 2-1. Possible DTC Faults (A). The load balance for each line (L1 and L3) is displayed in both numerical and graphical form. It is Fault DTC Description important to maintain a balanced load distribution...
  • Page 27 General Information Event Log Screen About Screen Figure 2-21. The controller’s event log ( ) displays Figure 2-22. The About ( ) screen contains a list of the last 15 recorded electrical trips or shutdown information about the controller such as the controller’s events and the engine hours at which they occurred.
  • Page 28 General Information This page intentionally left blank. Owner’s Manual for MLT4060MVD Light Tower...

  • Page 29: Section 3: Operation

    Section 3: Operation Light Tower Setup Rear of Unit DETAIL C DETAIL E DETAIL G DETAIL H Figure 3-1. Set Up Outriggers and Jacks 4. A grounding stud (C) is located on the control box. For grounding requirements, follow any local, state, DANGER or National Electrical Code (NEC) guidelines.

  • Page 30: Fuel Recommendations

    Operation Fuel Recommendations Coolant Recommendations IMPORTANT: DO NOT use home heating oil or bio- CAUTION diesel fuel. Use No. 2D diesel fuel when temperatures are above Engine damage. Use approved coolant only. freezing. When temperatures are below freezing, blend Failure to do so could result in equipment damage. No.

  • Page 31: Raising Mast-Manual Winch

    Operation  Verify all winch cables are in good condition and WARNING centered on each pulley. Do not use if cables are kinked or beginning to unravel. Tipping hazard. Do not extend the mast beyond the  Check oil, coolant, and fuel levels. For more colored mark on the second mast section.

  • Page 32: Raising Mast-Electric Winch (If Equipped)

    Operation Raising Mast—Electric Winch 2. See Figure 3-4. Check the mast cables for excessive wear or damage. Verify the cables are (if equipped) properly centered in each pulley (A). Check the electrical cord for damage. IMPORTANT NOTE: The mast is intended for use 3.

  • Page 33: Preparing For Start-Up

    Operation Preparing for Start-Up Load Sense Switch Table 3-1. NOTE: If the engine was run out of fuel or the fuel tank was Engine Speed drained, it may be necessary to bleed the fuel lines before starting. Refer to the engine manual supplied with the unit. Selection ON (I) OFF (O)

  • Page 34: Start Sequences

    Operation Start Sequences This section contains diagrams of the various start sequences. Standard Units Turn Power Switch On Manual or Press Green Start Auto Mode Manual Button Auto Press Select Button Dusk to Dawn Mode Scheduler Mode ON Manual or Auto Mode Manual Controller Reads Dusk...

  • Page 35: Units With Diesel Fired Block Heaters

    Operation Units with Diesel Fired Block Heaters Turn Power Switch On Manual or Press Green Start Auto Mode Button Manual Auto Press Select Button Display: "Warm Up" (60 seconds) Dusk to Dawn Mode Scheduler Mode ON Controller Reads Dusk Manual or to Dawn Sensor Auto Mode Manual...

  • Page 36: Standard Units With Keep Run Switch

    Operation Standard Units with Keep Run Switch Turn Power Switch On Manual or Press Green Start Auto Mode Button Manual Auto Press Select Button Dusk to Dawn Mode Scheduler Mode ON Manual or Auto Mode Manual Controller Reads Controller Reads Dusk Auto Manually Select Lights Keep Run Switch...

  • Page 37: Manually Starting Unit In Low Speed

    Operation Manually Starting Unit in Low Manually Starting Unit in High Speed Speed STOP mode is the default start-up setting for all units At ambient temperatures below 30°F (-1°C), it may be equipped with the PowerZone–DLA. Use the following desirable to start at high speed to reduce crank attempts. procedure to start the generator in MANUAL mode.

  • Page 38: Wet Stacking

    Operation Wet Stacking switched to the ON (I) position. Each outlet has an individual circuit breaker, located on the control box. The ECOSpeed engine in this unit eliminates the adverse Refer to Control Panel. effects of “wet stacking” caused by prolonged operation Figure 3-7.

  • Page 39: Automatic Shutdown

    Operation Lowering Mast—Manual Winch 5. After the unit shuts down, move the Control Power switch to the OFF (O) position. 1. Shut down the lights and engine. See Shutting NOTE: Disconnect the battery if the unit is to be stored Down the Unit.

  • Page 40: Manually Lowering Mast

    Operation 3. If the unit is going to be moved, rotate the mast so the outriggers into the trailer frame until the locking the lights face the rear of the unit. To rotate the mast: pins snap into place. a. Loosen the mast rotation knob. 2.

  • Page 41: Tying The Unit Down

    Operation Lifting the Unit WARNING Personal Injury. Do not use lifting eye if there are signs of damage or corrosion. Doing so could result in death, serious injury, or property damage. (000433) WARNING Personal Injury. Do not use lifting eye other than as directed.
  • Page 42 Operation This page intentionally left blank. Owner’s Manual for MLT4060MVD Light Tower...

  • Page 43: Section 4: Maintenance

    Section 4: Maintenance Emissions Information Preparing for Service Before servicing the unit, always follow the instructions For warranty information, please refer to the diesel listed below. engine manual supplied with this unit. Verify the Control Power switch is OFF. Daily Walk-Around Inspection Verify the circuit breakers are OFF.
  • Page 44 Maintenance • • Add oil only if the oil level is below the add mark Check the oil level daily. Refer to the engine on the bottom of the cross-hatch pattern on the operator’s manual appropriate dipstick. DO NOT OVERFILL the crankcase. specification.

  • Page 45: Resetting Maintenance Alarms

    Maintenance Resetting Maintenance Alarms Verify the cable and cable attachments are not damaged. Contact Generac Mobile Products to The Power Zone–DLA will display a warning message order a replacement cable if necessary. when the unit is due for maintenance or service. The Referring to the “Lift / Let Down”...

  • Page 46: Winch Use, Operation And Maintenance-Electric

    Maintenance Winch Use, Operation and • Periodically clean grease brake assembly. This will ensure proper performance Maintenance—Electric and extend the life of the winch. If winch seems • to labor or get excessively hot during the Keep the winch free of dirt, oil, grease, water and lowering of loads, the brake will need to be other substances.

  • Page 47: Jack Maintenance

    Maintenance Jack Maintenance Before each use, check each jack foot for damage and remove any mud or debris. The jacks must be clean and in good operating condition to properly support the unit. Trailer Wheel Bearings The trailer axles are equipped with grease fittings to allow lubrication of the wheel bearings without the need to disassemble the axle hub.
  • Page 48 Maintenance This page intentionally left blank. Owner’s Manual for MLT4060MVD Light Tower...

  • Page 49: Section 5: General Troubleshooting

    Section 5: General Troubleshooting Some of the more common problems are listed in WARNING Table 5-1. This information is intended to be a check or verification that simple causes can be located and fixed. Risk of burns. Allow engine to cool before It does not cover all types of problems.
  • Page 50 General Troubleshooting Table 5-1. General Troubleshooting Guide Problem Possible Cause Solution Fuel level low. Check fuel level in tank. Check fuel pump operation. Inspect fuel supply hose from tank to fuel filter for Fuel flow obstructed. cracks and abrasion. Check for gelled fuel in fuel system in cold Unit cranks, but will not start weather, especially at fuel filter.

  • Page 51: Section 6: Electrical Drawings

    Section 6: Electrical Drawings Wiring Diagrams Legend / Components Located on Engine Owner’s Manual for MLT4060MVD Light Tower...

  • Page 52: Components Located On Engine

    Electrical Drawings Components Located on Engine (p. 2) Owner’s Manual for MLT4060MVD Light Tower...

  • Page 53: Components Located On Engine

    Electrical Drawings Components Located on Engine (p. 3) Owner’s Manual for MLT4060MVD Light Tower...

  • Page 54: Components Located On Engine

    Electrical Drawings Components Located on Engine (p. 4) Owner’s Manual for MLT4060MVD Light Tower...

  • Page 55: Accessories

    Electrical Drawings Accessories Owner’s Manual for MLT4060MVD Light Tower...

  • Page 56: Optional Accessories

    Electrical Drawings Optional Accessories Owner’s Manual for MLT4060MVD Light Tower...
  • Page 57 Electrical Drawings Owner’s Manual for MLT4060MVD Light Tower...
  • Page 58 Electrical Drawings Owner’s Manual for MLT4060MVD Light Tower...

  • Page 59: Ac Components In Control Panel And Alternator Box

    Electrical Drawings AC Components in Control Panel and Alternator Box Owner’s Manual for MLT4060MVD Light Tower...
  • Page 60 Electrical Drawings Owner’s Manual for MLT4060MVD Light Tower...

  • Page 61: Schematic Diagrams

    Electrical Drawings Schematic Diagrams Components Located in Mast Box Owner’s Manual for MLT4060MVD Light Tower...

  • Page 62: Components Located In Led Box

    Electrical Drawings Components Located in LED Box Owner’s Manual for MLT4060MVD Light Tower...

  • Page 63: Engine Control Module Function Table

    Electrical Drawings Engine Control Module Function Table Owner’s Manual for MLT4060MVD Light Tower...

  • Page 64: Engine Control Module Connections

    Electrical Drawings Engine Control Module Connections Owner’s Manual for MLT4060MVD Light Tower...

  • Page 65: Ac Schematic

    Electrical Drawings AC Schematic Owner’s Manual for MLT4060MVD Light Tower...

  • Page 66: Relays

    Electrical Drawings Relays (p. 1) Owner’s Manual for MLT4060MVD Light Tower...

  • Page 67: Relays

    Electrical Drawings Relays (p. 2) Owner’s Manual for MLT4060MVD Light Tower...

  • Page 68: Dc Connections

    Electrical Drawings DC Connections (p. 1) Owner’s Manual for MLT4060MVD Light Tower...

  • Page 69: Dc Connections

    Electrical Drawings DC Connections (p. 2) Owner’s Manual for MLT4060MVD Light Tower...
  • Page 70 Electrical Drawings Owner’s Manual for MLT4060MVD Light Tower...
  • Page 72 Part No. 10000033594 Rev. A 06/14/18 ©2018 Generac Mobile Products, LLC All rights reserved. Generac Mobile Products, LLC Specifications are subject to change without notice. 215 Power Drive, Berlin, WI 54923 No reproduction allowed in any form without prior written GeneracMobileProducts.com │800-926-9768 │920-361-4442 consent from Generac Mobile Products, LLC.

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