Page 1
Your jig saw has been engineered and manufactured to Ryobi’s high standard for dependability, ease of operation, and operator safety. When properly cared for, it will give you years of rugged, trouble-free performance. WARNING: To reduce the risk of injury, the user must read and understand the operator's manual before using this product.
TABLE OF CONTENTS n Introduction... 2 n General Safety Rules... 3-4 n Specific Safety Rules... 4 n Safety Rules for Charger ... 5 n Symbols... 6-7 n Features... 8-9 n Assembly ... 10 n Operation ... 11-15 n Maintenance ... 16 n Customer Service Information ...
Use battery only with charger listed. MODEL BATTERY PACK (P100) CHARGER (P110) P520 130255004 n Do not abuse the cord. Never use the cord to carry the charger. Keep cord away from heat, oil, sharp edges, or moving parts.
SERVICE n Tool service must be performed only by qualified re- pair personnel. Service or maintenance performed by unqualified personnel may result in a risk of injury. n Hold tool by insulated gripping surfaces when per- forming an operation where the cutting tool may con- tact hidden wiring.
SAFETY RULES FOR CHARGER WARNING! READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury. n Before using battery charger, read all instructions and cautionary markings in this manual, on battery charger, battery, and product using battery to prevent misuse of the products and possible injury or damage.
Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpreta- tion of these symbols will allow you to operate the tool better and safer. SYMBOL NAME Volts Amperes Hertz Watt Minutes Alternating Current Direct Current...
Page 7
The following signal words and meanings are intended to explain the levels of risk associated with this product. SYMBOL SIGNAL DANGER: WARNING: CAUTION: CAUTION: SERVICE Servicing requires extreme care and knowledge and should be performed only by a qualified service technician. For service we suggest you return the product to your nearest AUTHORIZED SERVICE CENTER for repair.
FEATURES PRODUCT SPECIFICATIONS Length of Stroke ... 1 in. Strokes Per Minute ... 0-2,100/min Switch ... Variable Speed Blade Clamp ... Toolless Cutting Angle ...0° to 45° both Left and Right Orbital Motion ... 4 Settings Charger Input...120 Volts, 60 Hz, AC only Charger Voltage...
Page 9
KNOW YOUR CORDLESS JIG SAW See Figure 1. Before attempting to use this product, familiarize yourself with all operating features and safety rules. TOOLLESS BLADE CLAMP Your saw has a blade clamp design that does not require the use of a tool (blade wrench) when installing or removing the blade.
UNPACKING This product requires assembly. n Carefully remove the tool and any accessories from the box. Make sure that all items listed in the packing list are included. n Inspect the tool carefully to make sure no breakage or damage occurred during shipping. n Do not discard the packing material until you have care- fully inspected and satisfactorily operated the tool.
NOTE: If the charger does not charge the battery pack under normal circumstances, return both the battery pack and charger to your nearest Ryobi Authorized Service Center for electrical check. n Charge the battery pack only with a recommended charger.
Page 12
LED. After 30 minutes, reinsert the battery pack in the charger. If the green LED continues to remain on, return battery pack to your nearest Ryobi Authorized Service Center for checking or replacing. NOTE: This situation only occurs when continuous use of the tool causes the batteries to become hot.
STARTING / STOPPING THE SAW To turn the saw ON, depress the lock-off button and pull the switch trigger. Release the switch trigger to turn your saw OFF. GENERAL CUTTING See Figure 7. Rest the front of the saw base on the workpiece and align cutting edge of the blade with the line on your workpiece.
Page 14
ANGLE CUTTING (BEVEL CUTTING) See Figures 9 - 10. Bevel cutting angles may be adjusted from 0° to 45° right or left. Angles for cuts from 0° to 45° in 15° increments are marked on a scale on both the left and right side of the base. Notches on the rear of the base provide positive stops at each of the above mentioned 15°...
Page 15
SPLINTER-FREE CUTTING See Figure 12. The base of the jig saw has a narrow slot to permit splinter- free cutting. It is especially useful when cutting plywood. This feature should only be used when making straight cuts or circle cuts. It is not for bevel cutting or plunge cutting. NOTE: The non-orbital setting also helps reduce splintering when cutting plywood.
Only the parts shown on the parts list are intended to be repaired or replaced by the customer. All other parts should be replaced at a Ryobi Authorized Service Center. BATTERY PACK REMOVAL AND PREPARATION FOR RECYCLING Consult your local waste authority for information regarding available recycling and/or disposal options.
Ryobi Authorized Service Center. Be sure to provide all pertinent facts when you call or visit. Please call 1-800-525-2579 for your nearest Ryobi Authorized Service Center. You can also check our web site at www.ryobitools.com for a complete list of Authorized Service Centers.