Table of Contents
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G3 Tugger
System
Español ............... 17
Français .............. 33
52063472 REV 5
Find Quality Products Online at:
INSTRUCTION MANUAL
®
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
© 2016 Greenlee Textron Inc.
GlobalTestSupply
www.
.com
sales@GlobalTestSupply.com
9/16
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Table of Contents
Summary of Contents for Greenlee G3
- Page 1 Español ....17 Français ....33 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. 52063472 REV 5 © 2016 Greenlee Textron Inc. 9/16 GlobalTestSupply www. .com Find Quality Products Online at:...
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Page 2: Table Of Contents
Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. G3 Tugger is a registered trademark of Textron Innovations Inc. ® Registered: The color green for cable pulling equipment is a registered trademark of Textron Innovations Inc. -
Page 3: General Safety Rules
Loose clothes, failure to follow maintenance instructions may create a jewelry, or long hair can be caught in moving parts. risk of electric shock or injury. Greenlee / A Textron Company GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com... -
Page 4: Specific Safety Rules And Symbols
Do not operate the cable puller in a hazardous environment. Hazards include flammable liquids and gases. Failure to observe this warning will result in severe injury or death. Greenlee / A Textron Company GlobalTestSupply www. .com Find Quality Products Online at:... - Page 5 Keep hands away from the capstan. Rope at the capstan can crush a hand. Failure to observe this warning could result in severe injury or death. Greenlee / A Textron Company GlobalTestSupply www. .com Find Quality Products Online at:...
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Page 6: Grounding Instructions
Connect the plug to a corresponding GFCI-protected receptacle that is properly installed and grounded in accordance with all national and local codes and ordinances. Do not use an adapter. Greenlee / A Textron Company GlobalTestSupply www. .com Find Quality Products Online at:... -
Page 7: Functional Description
® G3 Tugger System FUNCTIONAL DESCRIPTION Identification G3 Cable Pulling System 1. Nose Assembly 2. Ring Pull Detent Pin 3. Handle 4. Clamp Assembly 5. Sheave 6. Detent Pin 7. Top Extension Boom Tube 8. Mid Extension Boom Tube 9. Ring Pull Detent Pin 10. -
Page 8: Specifications
• Place each component so that the pulling forces are used effectively. Greenlee / A Textron Company GlobalTestSupply www. .com Find Quality Products Online at:... -
Page 9: Assembly
Note: Lower boom tubes to completely collapsed state as shown in Figure 5 before transporting the cable puller. Figure 3 Figure 5 Greenlee / A Textron Company GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com... -
Page 10: Boom Setup
2. Align nose with conduit and lock it in place with long detent pin. Greenlee / A Textron Company GlobalTestSupply www. .com Find Quality Products Online at:... -
Page 11: Typical Setup For An Up Pull
® G3 Tugger System Boom Setup (cont’d) Typical Setup for an Up Pull Typical Setup for a Down Pull Typical Setup for a Side Pull Greenlee / A Textron Company GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com... -
Page 12: Operation
Rotating the Handles 1. Pull out the ring pull detent pins (4). 2. Rotate the handles to the next position. 3. Make sure the pins are engaged to the handle. Greenlee / A Textron Company GlobalTestSupply www. .com Find Quality Products Online at:... -
Page 13: Pivoting The Elbow And Nose Units
Release the grips when the desired pivot angle is reached, and pivot slightly more to allow both detents to engage in the closest holes. Greenlee / A Textron Company GlobalTestSupply www. .com Find Quality Products Online at:... -
Page 14: Puller Operation
If it is continually climbing up the ramp, turn off the puller and remove a wrap. High Speed Greenlee / A Textron Company GlobalTestSupply www. .com Find Quality Products Online at:... -
Page 15: Service
80W–90W gear oil. Adjustment Loosen the 4 screws securing the motor. Push the motor away from the capstan while retightening the motor screws. Greenlee / A Textron Company GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com... -
Page 16: Illustrations And Parts Lists
Clip, hitch pin ........3 Pin, clevis ..........3 52066173 Dolly assembly kit [includes 5, 7 (1), 8 (1)] 52066174 Motor assembly kit [includes 6, 7 (2), 8 (2)] Greenlee / A Textron Company GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com... -
Page 17: Head Assembly
Mobile Carriage / Carro móvil Part No. Description 52066729 Dolly bottom plate weldment ....1 Wheel ............2 Clip, hitch pin ........2 52066178 Wheel assembly kit (includes 2, 3) Greenlee / A Textron Company GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com... -
Page 18: Motor Assembly
® G3 Tugger System ILLUSTRATIONS AND PARTS LISTS (cont’d) Motor Assembly Illustration 17 24 Note: Install retainer on chain connecting link facing the capstan. Greenlee / A Textron Company GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com... - Page 19 ® G3 Tugger System ILLUSTRATIONS AND PARTS LISTS (cont’d) Motor Assembly Parts List Part No. Description Part No. Description 52066885 Frame weldment assembly ....1 Washer, flat, 1.00 x 1.50 x .031 fiber ..1 Guard, chain (bottom) ......1 Screw, cap, 1/4-20 x .625 hex hd ..4 Guard, chain (top) .........1...