JVC EX-A5 Service Manual
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JVC EX-A5 Service Manual

Compact component system
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SERVICE MANUAL
COMPACT COMPONENT SYSTEM
4
2005
MB396
1
PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
2
SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
3
DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
4
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23
5
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-27
EX-A5
(SP-EXA5)

TABLE OF CONTENTS

COPYRIGHT © 2005 Victor Company of Japan, Limited
(CA-EXA5)
Area suffix
B ------------------------------ U.K.
E ---------- Continental Europe
EN ----------- Northern Europe
EV ------------- Eastern Europe
EE -------- Russian Federation
(SP-EXA5)
No.MB396
2005/4

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  • Page 1: Table Of Contents

    SERVICE MANUAL COMPACT COMPONENT SYSTEM MB396 2005 EX-A5 Area suffix B ------------------------------ U.K. E ---------- Continental Europe EN ----------- Northern Europe EV ------------- Eastern Europe EE -------- Russian Federation (SP-EXA5) (CA-EXA5) (SP-EXA5) TABLE OF CONTENTS PRECAUTION............... . . 1-3 SPECIFIC SERVICE INSTRUCTIONS .
  • Page 2 SPECIFICATION CA-EXA5 General Power source AC 230 V , 50 Hz Power consumption 24 W (in operation) 1 W (on standby) Weight 3.0 kg External dimensions (W × H × D) 232 mm × 100 mm × 269 mm DVD player Playable discs DVD VIDEO, DVD AUDIO, VCD,Super VCD, CD, CD-R/RW (CD, VCD, MP3, JPEG format), DVD-R/RW (video format) Video output Color system...

  • Page 3: Precaution

    SECTION 1 PRECAUTION Safety Precautions (1) This design of this product contains special hardware and voltmeter. many circuits and components specially for safety purpos- Move the resistor connection to each exposed metal es. For continued protection, no changes should be made part, particularly any exposed metal part having a return to the original design unless authorized in writing by the path to the chassis, and measure the AC voltage across...
  • Page 4 1.5 Safety Precautions (U.K only) (1) This design of this product contains special hardware and many circuits and components specially for safety purposes. For con- tinued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replace- ment parts must be identical to those used in the original circuits.
  • Page 5 Preventing static electricity Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs. 1.6.1 Grounding to prevent damage by static electricity Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as laser products.

  • Page 6: Important For Laser Products

    Important for laser products 5.CAUTION : If safety switches malfunction, the laser is able 1.CLASS 1 LASER PRODUCT to function. 2.DANGER : Invisible laser radiation when open and inter 6.CAUTION : Use of controls, adjustments or performance of lock failed or defeated. Avoid direct exposure to beam. procedures other than those specified here in may result in 3.CAUTION : There are no serviceable parts inside the hazardous radiation exposure.

  • Page 7: Specific Service Instructions

    SECTION 2 SPECIFIC SERVICE INSTRUCTIONS This service manual does not describe SPECIFIC SERVICE INSTRUCTIONS. (No.MB396)1-7...

  • Page 8: Disassembly

    SECTION 3 DISASSEMBLY Main body section 3.1.1 Removing the top cover (See Fig.1) (1) From the top side of the main body, remove the four screws A attaching the top cover. Top cover Fig.1 1-8 (No.MB396)
  • Page 9 3.1.2 Removing the AL panel L and AL panel R (See Figs.2 to 7.) • Remove the top cover. (1) Remove the two screws B, screw C and screw C' attaching Lug wires Bridge C Bridge B the bridge A. (See Fig.2.) Reference: When attaching the screw C' attach the lug wire with it.
  • Page 10 Wood bar Fig.5 AL panel L AL panel R Fig.6 AL panel R AL panel L Fig.7 1-10 (No.MB396)

  • Page 11: No.mb396)1

    3.1.3 Removing the front panel assembly (See Fig.8) • Remove the top cover, AL panel L and AL panel R. (1) Removing the three screws J attaching the front panel as- Front panel assembly CN704 sembly. (See Fig.8.) (2) Release the claws a attaching the front panel assembly and remove the front panel assembly in the direction of the arrow.
  • Page 12 3.1.6 Removing the tuner (See Figs.11 and 12) • Remove the top cover and rear panel. (1) From the top side of the main body, remove the two screws Bridge C N attaching the bridge C. (See Fig.11.) Reference: When attaching the screws N, attach the lug wires with them.
  • Page 13 3.1.8 Removing the main board (See Figs.14 and 15) • Remove the top cover, AL panel L, AL panel R, rear panel and switching power unit. Digital amplifier Micom board board assembly Reference: Main board Wires Remove the front panel assembly as required. CN312 (1) From the top side of the main body, disconnect the card Card wire...
  • Page 14 3.1.9 Removing the micom board (See Figs.16 and 17) • Remove the top cover, AL panel L, AL panel R, front panel as- sembly, rear panel, switching power unit and main board. Tuner holder (1) From the top side of the main body, disconnect the card Tuner Card wires wires from the connectors...
  • Page 15 3.1.10 Removing the digital amplifier board (See Figs.18 to 20) • Remove the top cover, AL panel L, AL panel R, front panel as- sembly, rear panel, switching power unit, main board and mi- Deus case A com board. (1) From the back side of the main body, disconnect the wire from the connector CN313 on the digital amplifier board as-...
  • Page 16 3.1.11 Removing the speaker terminal board (See Fig.21.) • Remove the top cover, AL panel L, AL panel R, front panel as- sembly, the rear panel, switching power unit, main board and Scart terminal board micom board. Wire (1) From the back side of the main body, disconnect the wire Speaker terminal board from the connector CN313...
  • Page 17 3.1.14 Removing the front board (See Figs.23 and 24) • Remove the top cover, AL panel L, AL panel R and front panel assembly. Front panel assembly (1) From the front side of the front panel assembly, pull out the volume assembly in the direction of the arrow.
  • Page 18 DVD mechanism section • Remove the DVD mechanism assembly from the main body. (See "3.1.13 Removing the DVD mechanism assembly".) 3.2.1 Removing the tray assembly (See Figs.1 to 3) (1) From the right side of the DVD mechanism assembly, push Tray assembly DVD mechanism assembly the slide cam and pull the tray assembly out of the DVD...
  • Page 19 3.2.2 Removing the traverse mechanism assembly (See Figs.4) (1) From the bottom side of the DVD mechanism assembly, DVD mechanism assembly remove the four screws B attaching the traverse mechanism assembly and take out the DVD traverse DVD servo board mechanism assembly with the DVD servo board.
  • Page 20 3.2.4 Removing the pickup (See Figs.5,7 to 9) • Remove the traverse mechanism assembly. Thrust spring Plate (1) From the side of the traverse mechanism assembly, solder the short land sections c on the pickup. (See Fig.5.) (2) Release the lock of the connector on the pickup in the direction of the arrow and disconnect the card wire.
  • Page 21 3.2.5 Attaching the pickup (See Figs.5,7 to 10) • See "3.2.4 Removing the pickup". Feed gear M (1) Attach the shaft, SW actuator and LEAD spring to the pickup. (See Fig.9.) (2) Align the pickup to the section j of the traverse mechanism assembly first, and set the both ends of the shaft of the pickup in the sections g and i of the traverse mechanism assembly.
  • Page 22 3.2.7 Removing the spindle motor board (See Figs.11 and 13) • Remove the traverse mechanism assembly. Traverse mechanism assembly • Remove the DVD servo board. (1) From the top side of the traverse mechanism assembly, remove the wires from the soldered section k on the spindle motor board.

  • Page 23: Adjustment

    SECTION 4 ADJUSTMENT Jigs and test instruments • Remote controller • Test disc : VT501, VT502 Adjustment and check method (Please make sure to set Audio mode on Remote controller) While pressing both the [STOP] key and [PLAY/PAUSE] key on the main unit, insert the AC power cord in an outlet.
  • Page 24 Press the [MENU] key on the remote controller. Check mode starts of the front end. Indication Press the [1] key on CHECK the remote controller. Disc startup and through playback Indication (Playback starts from the start position) CHECK Press the [2] key on the remote controller.
  • Page 25 Press the [6] key on the remote controller. Indication DVD x2 jitter measuring mode XXXXYYYY XXXXYYYY Jitter value Laser current value Press the [7] key on the remote controller. Contents of EEPROM used by mechanism Indication control microcomputer (An address is done -1 of.) XXXXYYYY XXXXYYYY EEPROM data...
  • Page 26 Press the [0] key on the remote controller. Search & jitter measurement of the specified Indication position of parallel disc of the DVD-DL XXXXYYYY XXXXYYYY Jitter value Position measured with VT-501 Initialization of EEPROM contents used by Press the [+10] key on the mechanism control microcomputer the remote controller.

  • Page 27: Troubleshooting

    SECTION 5 TROUBLESHOOTING This service manual does not describe TROUBLESHOOTING. (No.MB396)1-27...
  • Page 28 Victor Company of Japan, Limited AV & MULTIMEDIA COMPANY AUDIO/VIDEO SYSTEMS CATEGORY 10-1,1chome,Ohwatari-machi,Maebashi-city,371-8543,Japan (No.MB396) Printed in Japan...
  • Page 29 SCHEMATIC DIAGRAMS COMPACT COMPONENT SYSTEM EX-A5 CD-ROM No.SML200504 Area suffix B ------------------------------ U.K. E ---------- Continental Europe EN ----------- Northern Europe EV ------------- Eastern Europe EE -------- Russian Federation (SP-EXA5) (CA-EXA5) (SP-EXA5) Contents Block diagram Standard schematic diagrams 2-9 to 13 Printed circuit boards No.MB396SCH...
  • Page 30 In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " " mark nearby are critical for safety.

  • Page 31: Block Diagram

    Block diagram Power supply and function section IC241 IC221 SWITCHING F2401 Q2407 to Q2412 Q2211 POWER PROTECT. AC IN Q2212 SAFETY3 MODULE DVD3.3V PDOWN SAFETY1 Q2421,Q2422 REG. REG. D3.3V Front, key and LED section SAFETY2 S3.3V FLPOWER FLPOWER DVD3.3V IC801 Q2801 D8001 S8201...
  • Page 32 Standard schematic diagrams System control, front, key and LED section IC801 R8204 R8205 3.3K 2.2K GP1UM261XKVF DI811 JS801 QSW1042-001 QLF0125-001 S8201 QSW0683-001Z JOGR JOGL C8101 R8201 R8202 R8203 D8001 C8102 3.3K 2.7K 3.9K SLR-343VC/NPQ-T D8101 C8104 100/16 R8001 C8103 100P C8106 C8105 Q8001...
  • Page 33 Video output and scart terminal section J6001 QNZ0625-001 R6031 R6032 C6038 470/6.3 R6038 J6002 J6002 QNN0386-001 QNN0386-001 C6039 R6039 C6032 470/6.3 180p C6033 180p R6033 S6052 100K C6034 S6051 QSW0454-001 180p QSW0454-001 C6028 C6027 C6028 C6027 0.01 0.01 0.01 0.01 C6035 R6034 C6024...
  • Page 34 Digital amplifier and speaker terminal section R1204 C1202 C1203 10K 2200P 2200P R1217 R1205 C1232 R1236 180P 3.3K C1208 R1222 R1206 A.GND A20V C1238 C1223 470K 330P 100K R1203 2SC3661-X C1205 R1210 R1211 10/35 R1218 C1201 C1213 R1234 Q1203 8.2K 4.7/50 IC121 1/6.3...
  • Page 35 Function and headphone jack section C4102 R4203 C4201 220/10 220P R4107 C4303 R4304 2.7K K4201 4.7/50 CN401 C4103 NQR0007-002X R4103 C4101 150P QGA2501F1-07 220/10 R4106 C4204 4.7/50 R4212 R4101 Q4202 K4101 R4201 3.3K 2SC3661-X NQR0007-002X R4210 Q4101 Q4201 2SC3661-X 2SC3661-X J4001 J4001 J4001...
  • Page 36 Power supply section D2212 1SS133-T2 IC221 CP221 RHP030N03-W L2201 ICP-S2.3-X R2407 Q2407 C2211 UN2211-X Q2409 UN2113-X 0.033 R2406 R2213 2.2K F2401 R2411 IC202 QMF51U1-6R0-J8 L2401 0.47 UPC339G2-W R2214 IC241 TPC8010-H-X Q2421 2SA1530A/QR/-X D2408 Q2212 C2405 2SA1530A/QR/-X Q2213 2SC3928A/QR/-X MTZJ24B-T2 Q2401 D2421 UN2113-X MTZJ24B-T2...
  • Page 37 DVD servo control section (1/2) D3.3V IC302 D3.3V LM1117MP-ADJ-X P3.3V P3.3V D1.2V C373 C374 K304 C372 C375 C376 NQR0502-001X R310 0.47 C306 C359 K305 0.1/16 0.1/16 DGND MDQ9 EXDAT8 MDQ5 MDQ10 TP325 MDQ4 DGND TP324 TP323 MDQ11 TP322 MDQ3 TP321 TP320 R307 S3.3V...
  • Page 38 DVD servo control section (2/2) R716 PCMCLK R719 C715 C713 IC704 IC705 R717 R720 P3.3V S3.3V D3.3V C712 C714 R701 R702 K501 NQR0129-002X IC505 K4S641632H-UC75 C553 22/6.3 C704 220/6.3 DGND C502 TP54 C551 0.1/16 IC701 AK4384VT-X MDQ0 MDQ15 K710 NQR0129-002X IC501 C558 C503...

  • Page 39: Printed Circuit Boards

    Printed circuit boards Main board (1/2) Main board (2/2) (Main board) (Front board) (Scart terminal board) C4315 J4101 R4313 Q4313 C4312 D4371 C6031 R6038 R8201 R8203 C4134 C4131 R4133 C6032 R4233 C2713 C4231 S8204 S8202 R6039 C2231 R4139 C6033 S8207 R6034 C2503 R4138...
  • Page 40 Micom board (1/2) Micom board (2/2) (Micom board) (Speaker terminal board) J6005 B2002 C6101 J6004 J3001 C1183 R6095 J6003 EP601 IC611 D6091 C1283 C6011 C6095 R6094 R6096 R6091 C1284 L6011 C6091 R6073 R6074 C6092 C1182 R6072 C1184 C1282 C6072 R6015 C1185 IC612 C6073...
  • Page 41 Digital amplifier board Forward side Reverse side D3003 C3021 R3032 D3001 CN313 R3031 C1137 C1125 R1232 C1237 C1238 C1206 C3017 C3026 Q3004 C1140 R3025 R3027 C1225 C1240 C1138 C1205 C1106 C3006 R1243 R3022 R1142 C1243 C1141 R3010 R1301 R3042 C1142 C1244 R1143 C1241...
  • Page 42 DVD servo control board Forward side Reverse side CN501 TP54 R381 R309 TP56 TP701 R320 C310 TP57 C377 IC301 TP702 C327 TP58 C307 C378 C910 TP704 TP59 C306 TP706 TP60 TP703 TP61 R704 C372 R254 R205 C253 R501 TP331 R207 C206 R395 R371...
  • Page 43 DVD loading switch board 2-13...
  • Page 44 Victor Company of Japan, Limited AV & MULTIMEDIA COMPANY AUDIO/VIDEO SYSTEMS CATEGORY 10-1,1chome,Ohwatari-machi,Maebashi-city,371-8543,Japan Printed in Japan (No.MB396SCH)

  • Page 45: Parts List

    PARTS LIST [ EX-A5 ] * All printed circuit boards and its assemblies are not available as service parts. EX-A5 Area suffix B ------------------------------- U.K. E ----------- Continental Europe EN ------------ Northern Europe EV -------------- Eastern Europe EE --------- Russian Federation...
  • Page 46 Exploded view of general assembly and parts list Block No. Scart termin Mico Digital amplifier board Headphone board DVD servo control board Front board...
  • Page 47 k No. Main board Scart terminal board Micom board Speaker terminal board DVD servo control board...
  • Page 48 General assembly Block No. [M][1][M][M] Symbol No. Part No. Part Name Description Local  LV10841-002A AL PANEL L LV10842-004A AL PANEL R QYSDSF3008ZA TAP SCREW M3 x 8mm(x4) QYSSST3006ZA TAP SCREW M3 x 6mm(x3) LV10843-004A FRONT PANEL LV43596-001A INDICATOR QYSDSF2608ZA TAP SCREW M2.6 x 8mm(x10) GN30007-003A...
  • Page 49  Symbol No. Part No. Part Name Description Local QAL0511-008 SW POWER UNIT  QMF51W2-6R3-J8 FUSE 6.3A AC250V  LV41385-016A T6R3 FUSE LABEL QUQ110-1917AJ FFC WIRE 19pin 17cm QUQ110-0510AJ FFC WIRE 5pin 10cm QUQ110-1719AJ FFC WIRE 17pin 19cm QUQ412-2110CJ FFC WIRE 21pin 10cm QUQ412-1111CJ FFC WIRE...
  • Page 50 Symbol No. Part No. Part Name Description Local 1030004611 TERMINAL (x2) 5600008001 HOLDER (x4) 5800023731 LATCH (x4) E75939-222 JVC MARK 6500025301 FELT RING 6700016101 BOARD ASSY 7008142004 TAPPING SCREW (x8) 7001541606 TAPPING SCREW (x4) 7001841606 TAPPING SCREW (x4) 9000005351 FOOT(FRONT/SURROUND) (x4)
  • Page 51 <MEMO>...
  • Page 52 DVD mechanism assembly and parts list Block No. Grease FTU-DZ1-41C =JVG-31N =CFD-4007ZY2 =PG-641 =1401C < Back side > 63.3mm 0.1mm ABOUT 8mm 10.5mm 0.1mm The parts without symbol number are not service.
  • Page 53 DVD mechanism Block No. [M][J][M][M] Symbol No. Part No. Part Name Description Local  LV21814-001A MECHA BASE LE20731-002A SPINDLE BASE QYSDST2605MA TAP SCREW M2.6 x 5mm(x2) LV30225-0X6A SPACER LE40931-001A SHAFT LE40995-001A BAR SPRING QYSPSTU2080MA TAP SCREW M2 x 8mm LE20730-002A FEED HOLDER QAR0165-001 FEED MOTOR...
  • Page 54 DVD loading base assembly and parts list Block No. FMU-DZ1-41C Backside A wire is hooked on a chassis. DVD loading switch board The parts without symbol number are not service. 3-10...
  • Page 55 DVD loading base Block No. [M][N][M][M] Symbol No. Part No. Part Name Description Local  LE10283-014A LOADER SUB ASSY QAR0197-001 MOTOR LV42087-002A MOTOR PULLEY QYSPSPU1730ZA SCREW M1.7 x 3mm(x2) LE40897-001A BELT LE31046-003A CLAMPER LV42930-003A P.C.MAGNET LE40899-001A YOKE LE40906-002A SPECIAL SCREW ------------ DVD TRAMECHA UN LE40900-003A...

  • Page 56: Electrical Parts List

    Electrical parts list Main board  Symbol No. Part No. Part Name Description Local Block No. [0][1] D2116 1SS133-T2 SI DIODE  Symbol No. Part No. Part Name Description Local D2212 1SS133-T2 SI DIODE D2213 RB161L-40-X SB DIODE D2231 MTZJ5.1B-T2 Z DIODE ...
  • Page 57  Symbol No. Part No. Part Name Description Local  Symbol No. Part No. Part Name Description Local C4159 QETN1HM-106Z E CAPACITOR 10uF 50V M R2002 NRSA63J-223X MG RESISTOR 22kΩ 1/16W J C4172 QFVF1HJ-274Z MF CAPACITOR 0.27uF 50V J R2003 NRSA63J-101X MG RESISTOR 100Ω...
  • Page 58  Symbol No. Part No. Part Name Description Local  Symbol No. Part No. Part Name Description Local R2506 NRSA63J-153X MG RESISTOR 15kΩ 1/16W J R4293 NRSA63J-222X MG RESISTOR 2.2kΩ 1/16W J R2602 NRSA63J-183X MG RESISTOR 18kΩ 1/16W J R4311 NRSA63J-102X MG RESISTOR 1kΩ...
  • Page 59  Symbol No. Part No. Part Name Description Local  Symbol No. Part No. Part Name Description Local WC201 QZW0112-002 WIRE CLAMP C4203 NCS31HJ-151X C CAPACITOR 150pF 50V J C4204 QER61HM-475Z E CAPACITOR 4.7uF 50V M C4206 NCB31CK-104X C CAPACITOR 0.1uF 16V K C4301 QETN1EM-476Z...
  • Page 60  Symbol No. Part No. Part Name Description Local  Symbol No. Part No. Part Name Description Local R4207 NRSA63J-272X MG RESISTOR 2.7kΩ 1/16W J R7071 NRSA63J-222X MG RESISTOR 2.2kΩ 1/16W J R4210 NRSA63J-102X MG RESISTOR 1kΩ 1/16W J R7073 NRSA63J-222X MG RESISTOR 2.2kΩ...
  • Page 61  Symbol No. Part No. Part Name Description Local  Symbol No. Part No. Part Name Description Local CN707 QGF1205F1-21 CONNECTOR FFC/FPC (1-21) C1123 QTE1V06-106Z E CAPACITOR 10uF 35V EP601 QNZ0136-001Z EARTH PLATE C1124 NCS31HJ-101X C CAPACITOR 100pF 50V J J3001 QNB0186-001 SPK TERMINAL...
  • Page 62  Symbol No. Part No. Part Name Description Local  Symbol No. Part No. Part Name Description Local C3021 QFVF1HJ-474Z MF CAPACITOR 0.47uF 50V J R1302 NRSA63F-102X MG RESISTOR 1kΩ 1/16W F C3022 QFVF1HJ-474Z MF CAPACITOR 0.47uF 50V J R1303 NRSA63J-103X MG RESISTOR 10kΩ...
  • Page 63  Symbol No. Part No. Part Name Description Local  Symbol No. Part No. Part Name Description Local Q101 or 2SB1424/R/-W TRANSISTOR C371 NCB21CK-105X C CAPACITOR 1uF 16V K Q102 2SC4617/R/-X TRANSISTOR C374 NCB31CK-104X C CAPACITOR 0.1uF 16V K Q103 KTA1001/Y/-X TRANSISTOR C391...
  • Page 64  Symbol No. Part No. Part Name Description Local  Symbol No. Part No. Part Name Description Local R309 NRSA63J-104X MG RESISTOR 100kΩ 1/16W J K301 NQR0354-001X FERRITE BEADS R310 NRS125J-R47X MG RESISTOR 0.47Ω 1/2W J K302 NRSA63J-101X MG RESISTOR 100Ω...
  • Page 65 <MEMO> 3-21...

  • Page 66: Packing Materials And Accessories Parts List

    Packing materials and accessories parts list Block No. No additional / supplemental order of WARRANTY CARDs are available A2 A3 A4 A5 A6 A7 A8 A9 3-22...
  • Page 67 Packing and Accessories Block No. [M][3][M][M] Symbol No. Part No. Part Name Description Local  RM-SEEXA5R REMOCON UNIT ------------ BATTERY (x2) LVT1286-003A INST BOOK A5MK2B LVT1286-004A INST BOOK GER FRE DUT A5MK2E LVT1286-007A INST BOOK A5MK2EE LVT1286-005A INST BOOK GER FRE SPA ITA SWE FIN DAN A5MK2EN LVT1286-006A INST BOOK...

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