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Konica Minolta FS-601 Service Manual

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SERVICE MANUAL
THEORY OF OPERATION
FS-601
2004.09
Ver. 2.0

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Summary of Contents for Konica Minolta FS-601

  • Page 1 SERVICE MANUAL THEORY OF OPERATION FS-601 2004.09 Ver. 2.0...
  • Page 3 After publication of this service manual, the parts and mechanism may be subject to change for improvement of their performance. Therefore, the descriptions given in this service manual may not coincide with the actual machine. When any change has been made to the descriptions in the service manual, a revised version will be issued with a revision mark added as required.

  • Page 5: Table Of Contents

    FS-601 Theory of Operation Ver2.0 Sep. 2004 CONTENTS Outline Product specification .................... 1-1 Type ........................1-1 Functions ......................1-1 Paper type ......................1-1 1.3.1 Non-Sort ....................... 1-1 1.3.2 Sort ....................... 1-1 1.3.3 Sort staple ....................1-2 1.3.4 Saddle staple....................1-2 Stapling......................
  • Page 6 FS-601 Theory of Operation Ver2.0 Sep. 2004 4.3.5 Stapling unit moving control ............... 2-17 4.3.6 Elevator tray mechanism ................2-18 Booklet tray...................... 2-19 4.4.1 Overall composition ..................2-19 4.4.2 Transport operation in saddle section............2-20 4.4.3 Folding mechanism ..................2-24 4.4.4...

  • Page 7: Product Specification

    FS-601 Theory of Operation Ver2.0 Sep. 2004 Product specification I Outline Product specification Type Type Multi Staple Finisher with Saddle (Booklet) Installation Freestanding Document Alignment Center Supplies Staple Cartridge Functions No. of Holes (optional) Metric: 4holes, Inch: 2holes / 3holes...

  • Page 8: Sort Staple

    Product specification FS-601 Theory of Operation Ver2.0 Sep. 2004 1.3.3 Sort staple No. of Sheets Paper Type Paper Size Weight Tray Capacity Exit Tray to be Stapled Normal A4R / 8- Normal Mode *1 1/2×11R 8-1/2×14 Mode or smaller or larger 60 to 90 No.

  • Page 9: No. Of Sheets To Be Stapled (Sort Staple)

    FS-601 Theory of Operation Ver2.0 Sep. 2004 Product specification No. of sheets to be stapled (sort staple) A. A4R, 8-1/2 × 11R or smaller No. of Sets No. of Sheets to be Stapled Rear: Parallel Center: Parallel Front: Parallel 3 to 5...
  • Page 10 Product specification FS-601 Theory of Operation Ver2.0 Sep. 2004 Blank page...

  • Page 11: Ii Composition/Operation

    FS-601 Theory of Operation Ver2.0 Sep. 2004 Overall composition II Composition/Operation Overall composition Elevator Tray Paper Guide Upper Door Rear Door Front Door Hookup Cord Booklet Tray...

  • Page 12: Drive System

    Drive system FS-601 Theory of Operation Ver2.0 Sep. 2004 Drive system Stapling Drive Entrance Drive Mechanism Mechanism Tray Drive Mechanism Saddle Drive Mechanism Aligning Drive Mechanism...

  • Page 13: Paper Path

    FS-601 Theory of Operation Ver2.0 Sep. 2004 Paper path Paper path...

  • Page 14: Mechanical Operations

    Mechanical operations FS-601 Theory of Operation Ver2.0 Sep. 2004 Mechanical operations Horizontal transport mechanism 4.1.1 Paper path switching mechanism • The path along which the paper is transported is selected with the Entrance Switching Solenoid. • During a 2-sided print mode, the solenoid is energized to feed the paper into the lower path and then feed it back to the main unit.

  • Page 15: Finisher Paper Transport Mechanism

    FS-601 Theory of Operation Ver2.0 Sep. 2004 Mechanical operations 4.1.2 Finisher paper transport mechanism • Drive from the Transport Motor turns the Transport Roller to transport paper fed from the main unit onto the Finisher. • The Transport Roller on the Finisher side is driven by the Transport Motor to feed the paper through the Finisher.

  • Page 16: Finishing Tray Mechanism

    Mechanical operations FS-601 Theory of Operation Ver2.0 Sep. 2004 Finishing tray mechanism 4.2.1 Non-sort mode • In the Non Sort Mode, Paper is taken back onto the Finishing Tray and then fed out onto the Elevator Tray. Elevator Tray Paper...

  • Page 17: Sort Mode

    FS-601 Theory of Operation Ver2.0 Sep. 2004 Mechanical operations 4.2.2 Sort mode • In the Sort Mode, Paper is taken back onto the Finishing Tray and shifted to the front or rear side with the Aligning Plate. Then, a stack of paper per set is fed out onto the Elevator Tray.

  • Page 18: Center Staple Booklet Mode

    Mechanical operations FS-601 Theory of Operation Ver2.0 Sep. 2004 4.2.4 Center staple booklet mode • In Center Staple Booklet Mode, A stack of paper fed onto the Finishing Tray is stapled (at two places) and then transported to the Saddle Section.

  • Page 19: Paper Stacking With Finishing Tray

    FS-601 Theory of Operation Ver2.0 Sep. 2004 Mechanical operations 4.2.5 Paper stacking with finishing tray • After the paper has been fed through the Exit Roller, the paper drops onto the Finishing Tray. Then, the Paddle taps the top of the paper twice (once for the additional sheets) so that the trailing edge of the paper reaches the Finishing Tray Stopper.

  • Page 20: Aligning Mechanism

    Mechanical operations FS-601 Theory of Operation Ver2.0 Sep. 2004 4.2.6 Aligning mechanism • Two Aligning Plates are moved by drive of the Front, or Rear Aligning Motor in the for- ward or reverse direction. • The Aligning Plates home position is detected with the Front, or Rear Aligning Plate Home Position Sensor.

  • Page 21: Offsetting Operation

    FS-601 Theory of Operation Ver2.0 Sep. 2004 Mechanical operations 4.2.7 Offsetting operation • Whenever the paper is stacked, it is moved toward the front or rear side by the Front or Rear Aligning Plate. Accordingly, the offsetting operation is made whenever the paper is fed onto the Finishing Tray.

  • Page 22: Exiting Operation

    Mechanical operations FS-601 Theory of Operation Ver2.0 Sep. 2004 4.2.8 Exiting operation • The Paddle, driven by the Paddle Motor, makes the Swing Guide move down and then the paper is taken up with the Upper, and Lower Exit Rollers.

  • Page 23: Stapling Unit

    FS-601 Theory of Operation Ver2.0 Sep. 2004 Mechanical operations Stapling unit 4.3.1 Types and positions of staples • Shown here are the different stapling positions used with the FS-601. Type Paper Size (Inch area) Paper Size (Metric area) Corner stapling (Rear) 8.5×11, 8.5×11R, 8.5×14, 11×17...

  • Page 24: Stapling Unit Moving Mechanism

    Mechanical operations FS-601 Theory of Operation Ver2.0 Sep. 2004 4.3.2 Stapling unit moving mechanism • When the Power Switch is turned ON, or the Front Door is opened and closed, the Sta- pling Unit is moved to the front side with the forward rotation of the Slide Motor and stopped at the position where the Slide Home Position Sensor located at the bottom of the Staple Unit is blocked by the Light Shield Plate.

  • Page 25: Staple Operation

    FS-601 Theory of Operation Ver2.0 Sep. 2004 Mechanical operations 4.3.3 Staple operation • After the paper stacking and alignment operation on the Finishing Tray have been com- pleted, a stack of paper is taken up with the Upper, and Lower Exit Rollers by moving the Swing Guide down with the Paddle Motor rotating in the reverse direction.

  • Page 26: Stapling Unit

    Mechanical operations FS-601 Theory of Operation Ver2.0 Sep. 2004 4.3.4 Stapling unit • The Stapling operation is accomplished by a Cam rotated once with the Staple/Folding Motor. • The Home position of this Cam is detected with the Staple Drive Home Position Sensor. If the Staple...

  • Page 27: Stapling Unit Moving Control

    FS-601 Theory of Operation Ver2.0 Sep. 2004 Mechanical operations 4.3.5 Stapling unit moving control • The Stapling Unit is moved with the Slide Motor and its home position is detected with the Slide Home Position Sensor. • Regardless of the staple mode or paper size, the stapling unit always returns to the stand by position on the rear side.

  • Page 28: Elevator Tray Mechanism

    Mechanical operations FS-601 Theory of Operation Ver2.0 Sep. 2004 4.3.6 Elevator tray mechanism • The Elevator Tray is moved up or down by drive from the Shift Motor and the Exit Tray Sensor detects if the paper is stacked on the Elevator Tray.

  • Page 29: Booklet Tray

    FS-601 Theory of Operation Ver2.0 Sep. 2004 Mechanical operations Booklet tray 4.4.1 Overall composition • The Booklet Tray is fixed and all the paper stacked as a booklet is exited onto this Tray. • The Saddle Tray Sensor detects if the paper is stacked on the Booklet Tray, but does not detect a paper jam.

  • Page 30: Transport Operation In Saddle Section

    Mechanical operations FS-601 Theory of Operation Ver2.0 Sep. 2004 4.4.2 Transport operation in saddle section A. Paper transport • After a stack of paper has been aligned on the Finishing Tray, it is taken up with the Upper and Lower Exit Rollers. With the rotation of the Upper and Lower Exit Rollers, a stack of paper is transported into the Stapling Section.
  • Page 31 FS-601 Theory of Operation Ver2.0 Sep. 2004 Mechanical operations B. Stapling • The stack of paper is further transported and temporarily stopped when the center area of the paper (the area where stapling will be made) has reached the position of the sta- ples in the Stapling Unit.
  • Page 32 Mechanical operations FS-601 Theory of Operation Ver2.0 Sep. 2004 C. Booklet Transport • Next, the stack of paper that was stapled is transported to the paper folding / exit position with the Transport Rollers. The Paper folding /exit position is the position where the cen- ter of the paper (where stapled) is of the same height as that of the Paper Pressure Plate and nip area of the Folding Rollers.
  • Page 33 FS-601 Theory of Operation Ver2.0 Sep. 2004 Mechanical operations D. Folding/exit • The Paper Pressure Plate presses the center of the paper to transport the paper toward the Paper Folding Rollers. Then the Paper Folding Rollers take up and fold the paper and feed the stack of paper onto the Booklet Tray through the Folding, and the Booklet Exit Rollers.

  • Page 34: Folding Mechanism

    Mechanical operations FS-601 Theory of Operation Ver2.0 Sep. 2004 4.4.3 Folding mechanism • The Paper Folding Mechanism consists of the Folding Rollers and Paper Pressure Plate. • They are driven by the Staple/ Folding Motor respectively through the combination of the Gears and Cams etc.

  • Page 35: Paper Folding Start Position

    FS-601 Theory of Operation Ver2.0 Sep. 2004 Mechanical operations 4.4.4 Paper folding start position • Paper folding is created by the Paper Folding Plate and the Paper Pressure Plate. At the same time when the Folding Rollers start to rotate, the Paper Pressure Plate starts pressing the stack of paper to the contact area of the Paper Folding Rollers.
  • Page 36 Mechanical operations FS-601 Theory of Operation Ver2.0 Sep. 2004 Blank page 2-26...
  • Page 37 SERVICE MANUAL FIELD SERVICE FS-601 2004.09 Ver. 2.0...
  • Page 39 After publication of this service manual, the parts and mechanism may be subject to change for improvement of their performance. Therefore, the descriptions given in this service manual may not coincide with the actual machine. When any change has been made to the descriptions in the service manual, a revised version will be issued with a revision mark added as required.
  • Page 41 FS-601 Field Service Ver2.0 Sep. 2004 CONTENTS General Product specifications ..................1-1 Type ........................1-1 Functions ......................1-1 Paper type ......................1-1 1.3.1 Non-Sort ....................... 1-1 1.3.2 Sort ....................... 1-2 1.3.3 Sort staple ....................1-2 1.3.4 Saddle staple....................1-2 1.3.5 Hole punch (optional) ...................
  • Page 42 FS-601 Field Service Ver2.0 Sep. 2004 1.3.17 Exit Roller (Lower) and Paper Exit Belt ............2-14 1.3.18 Stapler/Folding Drive Unit ................2-16 1.3.19 Transport Roller ..................2-17 1.3.20 Middle Transport Roller ................2-18 1.3.21 Punch Unit....................2-19 1.3.22 Finisher Control Board ................2-20 1.3.23 Punch Control Board ..................
  • Page 43 FS-601 Field Service Ver2.0 Sep. 2004 IV Troubleshooting Jam Display......................4-1 Initial check items ....................4-1 Misfeed display ....................4-1 1.2.1 Misfeed display resetting procedure ............. 4-1 Sensor layout ..................... 4-2 Solution......................4-3 1.4.1 Transport section misfeed................4-3 1.4.2 Horizontal Transport section misfeed ............4-3 1.4.3...
  • Page 44 FS-601 Field Service Ver2.0 Sep. 2004...

  • Page 45: Product Specifications

    FS-601 Field Service Ver2.0 Sep. 2004 Product specifications I General Product specifications Type Type Multi Staple Finisher with Saddle (Booklet) Installation Freestanding Document Alignment Center Supplies Staple Cartridge Functions No. of Holes (optional) Metric: 4holes, Inch: 2holes / 3holes Non-Sort...

  • Page 46: Sort

    Product specifications FS-601 Field Service Ver2.0 Sep. 2004 1.3.2 Sort No. of Sheets Paper Type Paper Size Weight Tray Capacity Exit Tray to be Stapled A4R / 8- 1/2×11R 8-1/2×14 B5R/B5 to A3 or smaller or larger 60 to 90 8-1/2 ×...

  • Page 47: Stapling

    FS-601 Field Service Ver2.0 Sep. 2004 Product specifications Stapling Staple Filling Mode Dedicated Staple Cartridge Mode (5000 staples) Staple Detection Available (Nearly Empty: 40 remaining staples) Rear: Parallel 1 point Stapling Position Front: Parallel 1 point Center: Parallel 2 points Stapled Paper Size B5R/B5 to A3, 8-1/2 ×...

  • Page 48: Operating Environment

    Product specifications FS-601 Field Service Ver2.0 Sep. 2004 Operating environment Conforms to the operating environment of the main unit.

  • Page 49: Ii Maintenance

    FS-601 Field Service Ver2.0 Sep. 2004 Other II Maintenance Other Disassembly/Adjustment prohibited items A. Paint-locked Screws NOTE • Paint-locked screws show that the assembly or unit secured can only be adjusted or set at the factory and should not be adjusted, set, or removed in the field.

  • Page 50: Disassembly/Assembly List (Other Parts)

    Other FS-601 Field Service Ver2.0 Sep. 2004 Disassembly/Assembly list (Other parts) Section Part name Ref. page ☞ Exit Tray ☞ Front Cover ☞ Rear Cover Exterior Parts ☞ Upper Door ☞ Finisher Tray Upper Cover ☞ Upper Cover ☞ Side Guide ☞...

  • Page 51: Disassembly/Assembly Procedure

    FS-601 Field Service Ver2.0 Sep. 2004 Other Disassembly/Assembly procedure 1.3.1 Exit Tray 1. Remove four screws [1], and remove the Exit Tray [2]. 4583fs2526c0 1.3.2 Front Cover 1. Remove the Middle Transport Unit. ☞ 2-6 2. Open the Front Door [1].

  • Page 52: Upper Door

    Other FS-601 Field Service Ver2.0 Sep. 2004 1.3.4 Upper Door 1. Open the Upper Door [1], and remove the Door Band Holder [2] by turning it clockwise. 2. Remove the Door Band [3]. 3. Remove the screw [4], and remove the grounding wire.

  • Page 53: Upper Cover

    FS-601 Field Service Ver2.0 Sep. 2004 Other 1.3.6 Upper Cover 1. Remove the Front Cover. ☞ 2-3 2. Remove the Rear Cover. ☞ 2-3 3. Remove two screws [1]. 4. Open the Upper Door[2],and remove the Upper Cover [3]. 4583fs2535c0 4583fs2536c0 1.3.7...

  • Page 54: Middle Transport Unit

    Other FS-601 Field Service Ver2.0 Sep. 2004 1.3.8 Middle Transport Unit 1. Remove four screws [1]. 2. Hold up the Middle Front Cover [2] and the Middle Rear Cover [3], and remove them while shifting them back and forth. 4583fs2540c0 3.

  • Page 55: Stapler Phase Adjustment

    FS-601 Field Service Ver2.0 Sep. 2004 Other 1.3.10 Stapler Phase Adjustment • Make phase adjustment of the Stapler following the procedures given below whenever the Gear or Timing Belt in front of the Stapler has been replaced or removed for some reason, since...
  • Page 56 Other FS-601 Field Service Ver2.0 Sep. 2004 10. Remove the Timing Belt [18]. 11. Remove the E-Ring [19], and remove [19] [20] the Staple Position Confirm Gear [20]. [18] 4583fs2507c0 12. Turn the Gear [21] to position the hole [22] in the Gear of the Staple Driver to the hole behind.

  • Page 57: Saddle Section

    FS-601 Field Service Ver2.0 Sep. 2004 Other 16. Set the Timing Belt [27] to the Gear [28] and Gear [29] with the Gear and the Cam in the fixed condition. [28] [29] [27] 4583fs2512c0 17. Install the Staple Position Confirm...

  • Page 58: Saddle Gear Phase Adjustment

    Other FS-601 Field Service Ver2.0 Sep. 2004 5. Turn the Folding Jam Release Dial [6] to move the Paper Pressure [7] inside. 4583fs2518c0 6. Remove the C-clip [8], and remove the Timing Belt [9]. [10] 7. Unplug two connectors [10].

  • Page 59: Finisher Tray

    FS-601 Field Service Ver2.0 Sep. 2004 Other NOTE • The mark on the Saddle Cam Drive Gear [5] (either of the two marks) comes face to face with the mark on the Middle Gear [6] (the mark on the semispherical part with narrow gear face width).

  • Page 60: Paddle Section

    Other FS-601 Field Service Ver2.0 Sep. 2004 7. Remove the C-clip [10], and remove the spacer [11], and remove the Tim- ing Belt [13] from the Gear [12]. 8. Unplug the connector [14], and [12] remove the Harness [16] from the [14] Wire Saddle [15].

  • Page 61: Exit Roller (Upper)

    FS-601 Field Service Ver2.0 Sep. 2004 Other 1.3.15 Exit Roller (Upper) 1. Remove the Paddle Section. ☞ 2-12 2. Place the Paddle Section [1] as shown in the figure. 4583fs2551c0 3. Turn the gear [2] in the direction indi- cated by an arrow to move up the Exit Roller (Upper) section [3].

  • Page 62: Exit Roller (Lower) And Paper Exit Belt

    Other FS-601 Field Service Ver2.0 Sep. 2004 3. Turn the gear [2] in the direction indicted by an arrow to move up the Exit Roller (Upper) section [3]. 4583fs2555c0 4. Push up the Safety Guide [4] from the bottom to release it on one side from the shaft [5].
  • Page 63 FS-601 Field Service Ver2.0 Sep. 2004 Other 3. Remove two Holders [4], and remove the Finisher Tray Stopper [5]. 4583fs2560c0 4. Remove the screw [6], and remove the Paper Guide (Front) [8] while dis- engaging two claws [7]. 4583fs2561c0 5. Remove the screw [9], and remove the Paper Guide (Rear) [11] while disengaging the claw [10].

  • Page 64: Stapler/Folding Drive Unit

    Other FS-601 Field Service Ver2.0 Sep. 2004 8. Remove the Exit Roller (Lower) [16] [17] and two Paper Exit Belts [17]. [16] 4583fs2565c0 NOTE • When installing, align the edge of claws of the Paper Exit Belt [18]. [18] 4583fs2566c0 1.3.18...

  • Page 65: Transport Roller

    FS-601 Field Service Ver2.0 Sep. 2004 Other 8. Remove the screw [9], and remove the claw of Harness Guide [11] from the square hole [10] in the base plate. [11] [10] 4583fs2570c0 9. Unplug two connectors [12], and remove the Harness from the Wire Saddle.

  • Page 66: Middle Transport Roller

    Other FS-601 Field Service Ver2.0 Sep. 2004 4. Remove the Transport Motor Unit. ☞ 2-21 5. Remove the screw [3]. 6. Remove the C-clip [4], and remove the bushing [5]. 4583fs2575c0 7. Remove two screws [6]. 4583fs2577c0 8. Remove the gear 1 [7], and remove...

  • Page 67: Punch Unit

    FS-601 Field Service Ver2.0 Sep. 2004 Other 3. Remove the C-clip[3], and remove the bushing [4]. 4583fs2582c0 4. Shift the Shaft Assy in the orientation as shown on the left. 5. Remove the C-clip [5], the Gear [6], the bushing [7], and remove the Mid- dle Transport Roller [8].

  • Page 68: Finisher Control Board

    Other FS-601 Field Service Ver2.0 Sep. 2004 9. Remove four screws [11], and [12] [11] remove the Sensor Unit (Upper) [12] and the Sensor Unit (Lower) [13]. [13] [11] [11] [11] 4583fs2589c0 10. Remove the spring[14]. [15] [16] 11. Remove the Punch Unit [16] from the Side Registration Motor section [15].

  • Page 69: Transport Motor Unit

    FS-601 Field Service Ver2.0 Sep. 2004 Other 1.3.24 Transport Motor Unit 1. Remove the Rear Cover. ☞ 2-3 2. Unplug the connector [1]. 3. Remove screw [2], and remove the Harness Guide [3]. 4. Remove three screws [4], and remove the Transport Motor Unit [5].
  • Page 70 Other FS-601 Field Service Ver2.0 Sep. 2004 Blank page 2-22...

  • Page 71: Iii Adjustment/Setting

    FS-601 Field Service Ver2.0 Sep. 2004 How to use the adjustment section III Adjustment/Setting How to use the adjustment section • “Adjustment/Setting” contains detailed information on the adjustment items and proce- dures for this machine. • Throughout this “Adjustment/Setting” the default settings are indicated by boldface.

  • Page 72: I/O Check List

    I/O check FS-601 Field Service Ver2.0 Sep. 2004 I/O check list 2.2.1 I/O check screen • This is only typical screen which may be different from what are shown on each individ- ual main unit. 4036fs3029e0 4036fs3029e0 2.2.2 I/O check list...
  • Page 73 FS-601 Field Service Ver2.0 Sep. 2004 I/O check Operation characteris- tics/Panel display Symbol Panel display Part/Signal name PI16-FN Lowered Position Shift Lower Limit Sensor LOWER LIMIT PI17-FN Clock Shift Motor Clock Sensor Middle FULL PI18-FN Slide Home Slide Home Position Sensor...

  • Page 74: Mechanical Adjustment

    Mechanical adjustment FS-601 Field Service Ver2.0 Sep. 2004 Mechanical adjustment Adjustment of the stapling position • The stapling position is adjusted by aligning the stapling position to the folding position. • This adjustment is made in the Tech. Rep. Mode of the main unit. Since the adjustment is made in increments of 1 mm, this adjustment is useful for eliminating a displacement of 1mm or more.

  • Page 75: Df-601-Unequipped Machine

    FS-601 Field Service Ver2.0 Sep. 2004 Mechanical adjustment Standard:0 ± 2 mm <To - side> <Standard> <Standard> <To + side> <To + side> 4583fs3501c0 11. Adjust with the ▲ and ▼ Keys. When the stapling position is shifted to the direction A: Adjust the value to the - side.

  • Page 76: Adjustment Of The Folding Position

    Mechanical adjustment FS-601 Field Service Ver2.0 Sep. 2004 Adjustment of the folding position • The folding position is adjusted by aligning the folding position to the stapling position. • This adjustment is made in the Tech. Rep. Mode of the main unit. Since the adjustment is made in increments of 1 mm, this adjustment is useful for eliminating a displacement of 1mm or more.

  • Page 77: Df-601-Unequipped Machine

    FS-601 Field Service Ver2.0 Sep. 2004 Mechanical adjustment Standard: 0 ± 2 mm <To + side> <Standard> <To - side> 4583fs3502c0 10. Adjust with the ▲ and ▼ Keys.When the stapling position is shifted to the direction A: Adjust the value to the + side.When the stapling position is...

  • Page 78: Adjustment Of Height And Inclination

    Mechanical adjustment FS-601 Field Service Ver2.0 Sep. 2004 Adjustment of height and inclination 1. Gently move the finisher toward the machine and check for following. • Is the positioning pin aligned with the hole in the finisher? 4583fs3503c0 • Does the horizontal transport unit run excessively slantwise? •...
  • Page 79 FS-601 Field Service Ver2.0 Sep. 2004 Mechanical adjustment 4. Loosen four caster fixing screws[4]. 4583fs3507c0 5. Turn the adjustment screw[5] to make adjustment. • To heighten: Turn the screw counter- clockwise. • To bring down: Turn the screw clock- wise.

  • Page 80: Board Switch

    Board switch FS-601 Field Service Ver2.0 Sep. 2004 Board switch PWB-A FN (Finisher Control Board) 12 1 CN22 CN18 CN10 CN13 LED2 LED1 PSW2 PSW1 CN21 CN11 4583fs3509c0 Symbol Description Used to adjust the folding position and adjust the center 2-point stapling position.

  • Page 81: Adjustment Of The Folding Positions

    FS-601 Field Service Ver2.0 Sep. 2004 Board switch 4.1.1 Adjustment of the folding positions • When a folding position is adjusted, adjust the folding position to the stapling position. Make this adjustment after replacing the Finisher Control Board or when the folding posi- tion must be changed for some reason.

  • Page 82: Adjustment Of The Center Stapling Position

    Board switch FS-601 Field Service Ver2.0 Sep. 2004 4.1.2 Adjustment of the center stapling position • When a stapling position is adjusted, adjust the stapling position to the folding position. Make this adjustment after replacing the Finisher Control Board or when the stapling position must be changed for some reason.

  • Page 83: Pwb-B Pk (Punch Control Board)

    FS-601 Field Service Ver2.0 Sep. 2004 Board switch PWB-B PK (Punch Control Board) J1007 SW1001 SW1002 SW1003 LED1001 LED1002 LED1003 J1004 J1003 4583fs3514c0 Symbol Description SW1001 Used to register the number of punched holes and adjust the sensor output. SW1002 Used to register the number of punched holes and adjust the sensor output.

  • Page 84: Adjustment Of The Sensor Output

    Board switch FS-601 Field Service Ver2.0 Sep. 2004 4.2.1 Adjustment of the sensor output • Be sure to make this adjustment after replacing the Punch Control Board, the Side Reg- istration Sensor (Photosensor Board or LED Board) or the Punch Dust Full Sensor (Punch Dust Full Sensor Board or Punch Dust Full LED Board).

  • Page 85: Procedure After Replacing The Eep-Rom (Ic1002)

    FS-601 Field Service Ver2.0 Sep. 2004 Board switch 4.2.3 Procedure after replacing the EEP-ROM (IC1002) 1. Turn OFF the Power switch of the main unit. 2. Set the bits 1 through 4 of DIPSW1001 on the Punch Control Board as shown on the Left fig- ure.Press SW1002 and SW1003 on...
  • Page 86 Board switch FS-601 Field Service Ver2.0 Sep. 2004 8. Turn OFF key 4 of SW1 of the Fin- isher Control Board. 9. Wait until the machine becomes capable of paper feed. 4583fs3526c0 10. Feed one sheet of paper through the machine.
  • Page 87 FS-601 Field Service Ver2.0 Sep. 2004 Board switch 16. Turn ON key 7 of SW1 of the Fin- isher Control Board. NOTES • Flipping ON key 7 of SW1 validates the setting made to the fixed sys- tem based on the paper size as...
  • Page 88 Board switch FS-601 Field Service Ver2.0 Sep. 2004 Blank page 3-18...

  • Page 89: Iv Troubleshooting

    FS-601 Field Service Ver2.0 Sep. 2004 Jam Display IV Troubleshooting Jam Display Initial check items • When a paper misfeed occurs, first perform the following initial check items. Check item Action Does paper meet product specifications? Replace paper. Replace paper.

  • Page 90: Sensor Layout

    Jam Display FS-601 Field Service Ver2.0 Sep. 2004 Sensor layout 4583fs4521c0 [1] Turnover Empty Sensor PC6-HO [3] Folding Position Sensor PI10-FN [2] Entrance Sensor PI1-FN [4] Staple Drive Home Position Sensor PI19-FN...

  • Page 91: Solution

    FS-601 Field Service Ver2.0 Sep. 2004 Jam Display Solution 1.4.1 Transport section misfeed A. Detection timing Type Description The Entrance Sensor (PI1-FN) does not detect paper even after the lapse of approx. 1.5 sec. after the Entrance Sensor (PI1-FN) has received the paper exit Transport section signal from the main unit.

  • Page 92: Folding Position Section Misfeed

    Jam Display FS-601 Field Service Ver2.0 Sep. 2004 1.4.3 Folding position section misfeed A. Detection timing Type Description The Folding Position Sensor (PI10-FN) does not detect paper even after the set period of time after the paper has been fed from the Transport Booklet Tray to the Folding position stapling position during stapling operation.

  • Page 93: Trouble Code

    FS-601 Field Service Ver2.0 Sep. 2004 Trouble code Trouble code Trouble code display • The main unit's CPU performs a self-diagnostics function that, on detecting a malfunc- tion, gives the corresponding malfunction code on the Touch Panel. 4036fs4012e0 Trouble code list...
  • Page 94 Trouble code FS-601 Field Service Ver2.0 Sep. 2004 Code Item Description C0B25 Stapler Unit Slide Motor malfunc- • The Slide Home Position Sensor (PI18-FN) is not tions unblocked even after the lapse of a given period of time after the Stapler Unit has started moving from its home position.
  • Page 95 FS-601 Field Service Ver2.0 Sep. 2004 Trouble code Code Item Description C0B55 Stapler/Folding Motor malfunc- • The Staple Drive Home Position Sensor (PI19-FN) is tions not blocked even after the lapse of a given period of time after the clinch operation has started.

  • Page 96: How To Reset

    Trouble code FS-601 Field Service Ver2.0 Sep. 2004 Code Item Description C0BA0 Elevate Mechanism malfunctions • The Exit Tray Home Position Sensor (PI9-FN) is not blocked even after the lapse of a given period of time after the tray has started moving up.

  • Page 97: Solution

    FS-601 Field Service Ver2.0 Sep. 2004 Trouble code Solution 2.3.1 C0B00:Transport System Drive malfunctions A. Detection timing Malfunction code Description The Folding Roller Home Position Sensor (PI12-FN) is not unblocked even after the lapse of a given period of time after the Folding Roller has started moving from its home position.

  • Page 98: C0B05:Paddle Motor Malfunctions

    Trouble code FS-601 Field Service Ver2.0 Sep. 2004 2.3.2 C0B05:Paddle Motor malfunctions A. Detection timing Malfunction code Description The Paddle Home Position Sensor (PI2-FN) is not unblocked even after the lapse of a given period of time after the Paddle has started moving from its home posi- tion.

  • Page 99: C0B25:Stapler Unit Slide Motor Malfunctions

    FS-601 Field Service Ver2.0 Sep. 2004 Trouble code 2.3.3 C0B25:Stapler Unit Slide Motor malfunctions A. Detection timing Malfunction code Description The Slide Home Position Sensor (PI18-FN) is not unblocked even after the lapse of a given period of time after the Stapler Unit has started moving from its home posi- tion.

  • Page 100: C0B39:Front Aligning Plate Motor Malfunctions

    Trouble code FS-601 Field Service Ver2.0 Sep. 2004 2.3.4 C0B39:Front Aligning Plate Motor malfunctions A. Detection timing Malfunction code Description The Front Aligning Plate Home Position Sensor (PI4-FN) is not unblocked even after the lapse of a given period of time after the Front Aligning Plate has started moving from its home position to a position out of the home position.

  • Page 101: C0B3A:rear Aligning Plate Motor Malfunctions

    FS-601 Field Service Ver2.0 Sep. 2004 Trouble code 2.3.5 C0B3A:Rear Aligning Plate Motor malfunctions A. Detection timing Malfunction code Description The Rear Aligning Plate Home Position Sensor (PI5-FN) is not unblocked even after the lapse of a given period of time after the Rear Aligning Plate has started moving from its home position to a position out of the home position.

  • Page 102: C0B4C:booklet Exit Motor Malfunctions

    Trouble code FS-601 Field Service Ver2.0 Sep. 2004 2.3.6 C0B4C:Booklet Exit Motor malfunctions A. Detection timing Malfunction code Description The Exit Belt Home Position Sensor (PI7-FN) is not unblocked even after the lapse of a given period of time after the Booklet Exit Belt has started moving from its home position during an initial operation.

  • Page 103: C0B55:Stapler/Folding Motor Malfunctions

    FS-601 Field Service Ver2.0 Sep. 2004 Trouble code 2.3.7 C0B55:Stapler/Folding Motor malfunctions A. Detection timing Malfunction code Description The Staple Drive Home Position Sensor (PI19-FN) is not blocked even after the lapse of a given period of time after the clinch operation has started.
  • Page 104 Trouble code FS-601 Field Service Ver2.0 Sep. 2004 (2) Stapler/Crease Clock Sensor (Stapler Section) Relevant electrical parts Staple/Folding Motor Clock Sensor (PI14-FN) Finisher Control Board (PWB-A FN) Staple/Folding Motor (M7-FN) WIRING DIAGRAM Location Step Action Control signal (Electrical compo- nents)
  • Page 105 FS-601 Field Service Ver2.0 Sep. 2004 Trouble code Stapler/Crease Clock Sensor (Saddle Section) Relevant electrical parts Staple/Folding Motor Clock Sensor (PI14-FN) Finisher Control Board (PWB-A FN) Staple/Folding Motor (M7-FN) WIRING DIAGRAM Location Step Action Control signal (Electrical compo- nents) Check the motor and sensor connectors for proper connection, and correct as necessary.

  • Page 106: C0B75:Punch Control Board Malfunctions

    Trouble code FS-601 Field Service Ver2.0 Sep. 2004 2.3.8 C0B75:Punch Control Board malfunctions A. Detection timing Malfunction code Description No response is received to a request made by the Finisher within a given period of time during initial communications. No response is received to a request made by the Finisher within a given period of time during ordinary communications.

  • Page 107: C0B76:Punch Side Registration Motor Malfunctions

    FS-601 Field Service Ver2.0 Sep. 2004 Trouble code 2.3.9 C0B76:Punch Side Registration Motor malfunctions A. Detection timing Malfunction code Description The Side Registration Home Sensor (PI2P-PK) is not unblocked even after the lapse of a given period of time after the Punch Side Registration Unit has started moving from its home position.

  • Page 108: C0B77: Punch Motor Malfunctions

    Trouble code FS-601 Field Service Ver2.0 Sep. 2004 2.3.10 C0B77: Punch Motor malfunctions A. Detection timing Malfunction code Description The home position is not detected within a given period of time after the Punch Motor has been rotated a half turn.

  • Page 109: C0B79:Punch Sensor Malfunctions

    FS-601 Field Service Ver2.0 Sep. 2004 Trouble code 2.3.11 C0B79:Punch Sensor malfunctions A. Detection timing Malfunction code Description The light receiving voltage is 2.5 V or less when the illuminating voltage is set to 4.4 V. The light receiving voltage is 2.5 V or more when the illuminating voltage is set to 0 C0B79 The illuminating voltage setting is 4.4 V or more after the adjustment has been...

  • Page 110: C0Ba0:Elevate Mechanism Malfunctions

    Trouble code FS-601 Field Service Ver2.0 Sep. 2004 2.3.12 C0BA0:Elevate Mechanism malfunctions A. Detection timing Malfunction code Description The Exit Tray Home Position Sensor (PI9-FN) is not blocked even after the lapse of a given period of time after the tray has started moving up.

  • Page 111: C0Bf1:Backup Ram Malfunction

    FS-601 Field Service Ver2.0 Sep. 2004 Trouble code 2.3.13 C0BF1:Backup RAM malfunction A. Detection timing Malfunction code Description Data written in the Backup Memory differs from what is recorded in it and writing C0BF1 operation is not correctly performed even with two retry sequences (a total of three writing sequences).
  • Page 112 Trouble code FS-601 Field Service Ver2.0 Sep. 2004 Blank page 4-24...

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