Table of Contents
Advertisement
Quick Links
Pe r i s t alt i c Pu m p s
Vector 4000 Series
Models: 4003, 4004, 4006, 4007, 4009, 4010,
& 4014
W0582
1204 Chestnut Avenue, Minneapolis, MN
T e l : ( 6 1 2 ) 3 3 2 - 5 6 8 1
F a x : ( 6 1 2 ) 3 3 2 - 6 9 3 7
Toll-free fax [US only]: (800) 332-6812
www.vectorpump.com
email: sales@wannereng.com
Model: 4004
55403
Installation, Operation
and Maintenance Manual
VEC-991-4000B
Model: 4010
Advertisement
Table of Contents
Summary of Contents for Vector 4003
- Page 1 Installation, Operation and Maintenance Manual VEC-991-4000B Pe r i s t alt i c Pu m p s Vector 4000 Series Models: 4003, 4004, 4006, 4007, 4009, 4010, & 4014 Model: 4010 W0582 Model: 4004 1204 Chestnut Avenue, Minneapolis, MN...
-
Page 2: Important Precautions
When installing a Vector pump in conjunction with a motor, or motor A leakage detector as well as automatic shut down valves are and frequency controller, the relevant manuals must be referred recommended in order to prevent hose rupture. -
Page 3: Table Of Contents
Vector 4000 Contents IMPORTANT PRECAUTIONS Safety Measures Contents HOW TO USE THIS MAINTENANCE MANUAL Use of the Pump Responsibility User Training and Instruction Limited Warranty DESCRIPTION Identification Description of Pump Operation Pump Parts Pump Hose Pump Gearbox Electrical Motors Available Options... -
Page 4: How To Use This Maintenance Manual
Vector 4000 Introduction 2. HOW TO USE THIS MAINTENANCE MANUAL 2.4 Limited Warranty This technical manual covers the Vector 4000 Series pumps. The manual provides instructions on how to install, start, and Wanner Engineering, Inc. (“Wanner”) extends to the original maintain the pumps. -
Page 5: Description
Vector 4000 Description 3 DESCRIPTION 3.1 Identification Vector pumps are identified by the nameplate located on the upper bracket. It includes the type and model number of the pump. This model number indicates information regard- ing pump materials, type of the hose, characteristics of the gearbox, and characteristics of the motor. -
Page 6: Pump Parts
Vector 4000 Description 3.3 PUMP PARTS VECTOR 4003, 4004 PART NO DESIGNATION 4003, 4004 MATERIAL CASING CAST IRON COVER, TRANSPARENT LEXAN WHEEL CAST IRON SLEEVE EPDM CLAMP ON CASING STAINLESS STEEL CLAMP SLEEVE / HOSE STEEL CLAMP ON HOSE STEEL... -
Page 7: Www.vectorpump.com
Vector 4000 Description 3.3 PUMP PARTS VECTOR 4006, 4007, 4009, 4010 PART NO DESIGNATION 4006, 4007 MATERIAL 4009, 4010 MATERIAL CASING CAST IRON CAST IRON COVER ELECTROPLATED STEEL STEEL WHEEL CAST IRON CAST IRON SHIM GALVANIZED STEEL GALVANIZED STEEL SHOE... -
Page 8: Www.vectorpump.com
Vector 4000 Description 3.3 PUMP PARTS VECTOR 4014 PART NO DESIGNATION 4014 MATERIAL CASING CAST IRON COVER STEEL WHEEL CAST IRON SHIM GALVANIZED STEEL SHOE CAST IRON SLEEVE EPDM CLAMP ON CASING STAINLESS STEEL CLAMP SLEEVE / HOSE STAINLESS STEEL... -
Page 9: Pump Hose
Consult your Wanner distributor to obtain the correct hose for your use. Vector 4000 pumps operate in temperatures between + 14°F and +176°F. Pumps are painted with a 150µ Polyurethane paint to resist corrosive environments. Pumps are designed for indoor and outdoor use. -
Page 10: Installation
Vector 4000 Installation 4 INSTALLATION 4.3 PIPING Inlet piping: 4.1 INSPECTION 1. Size the inlet line 1.5 or two sizes larger than the pump suction The pump must be checked upon receipt for any possible opening. damage or incomplete shipment. Notify Wanner Engineering 2. -
Page 11: Lifting The Pump
Pump Weight quantity. Fill with lubricant to the level of the sight glass or Pump 4003 4004 4006 4007 4009 4010 4014 underneath the shaft line. See illustration below. 2050 Note: You can also fill the casing by removing the breather cap (52) at the back of the pump casing. -
Page 12: Www.vectorpump.com
Vector 4000 Maintenance 6.1 CHANGING LUBRICANT. (Cont’d) FOR MODELS 4003, 4004: Unscrew breather plug (52). Place a funnel inside the breather plug hole and fill the casing with the Wanner lubricant. See 9.3 Lubrication Table for quantity. Fill lubricant to just underneath the shaft. -
Page 13: Hose Cleaning
4. Observe all safety and environmental rules governing the use of the pumped material. 6.3.1 HOSE REMOVAL FOR MODELS 4003, 4004: 1. Disconnect and remove suction and discharge piping. 3. Loosen clamps (8) and (9) at suction inlet. Remove 2. Drain lubricant as outlined in Section 6.1. -
Page 14: Www.vectorpump.com
Vector 4000 Maintenance 6.3.1 HOSE REMOVAL (Cont’d) FOR MODELS 4003, 4004: 4. -At the discharge outlet, loosen clamps (8) and (9). At the pump outlet, loosen clamps (8) and (9).Remove circlips (24) -Remove the insert (12) and remove the flange (47) as and dismantle bracket (18). -
Page 15: Cleaning Of The Pump Casing
1. Pre-assemble the flange (47) at the inlet port with two bracket bolts See Figure 7. FOR MODELS 4003, 4004: Temporarily mount the bracket 18 at the inlet port. 2. Clean the new Wanner hose carefully. Slightly coat it with Wanner lubricant. -
Page 16: Www.vectorpump.com
7. Assemble the clamps (8) and (9) on the inlet side. Mount Figure 8 the insert (12) into the hose. Tighten clamps. FOR MODELS 4003, 4004 Dismantle the bracket 18. Mount clamps on the hose. Mount the insert into the hose. Fix bracket (18) and block the insert with circlips (24). -
Page 17: Replacement Of Spare Parts
Vector 4000 Maintenance 6.4 REPLACEMENT OF SPARE PARTS Note: The numbers in parentheses are Reference Numbers located in the Parts List exploded views of this manual. 6.4.1 REPLACEMENT OF PUMP SHOES (except 4003 and 4004) 2,10 WARNING! Use care when you jog/run the motor to avoid injury. -
Page 18: Www.vectorpump.com
Vector 4000 Maintenance 6.4.2 REPLACEMENT OF THE SEAL RING (27) AND THE SHAFT SEAL (26) Note: The numbers in parentheses are Reference Numbers located in the Parts List exploded views of this manual. Wanner hose pumps are equipped with a leakage channel to observe wear of the seal ring or the shaft seal. -
Page 19: Www.vectorpump.com
Figure 15. Refer to the Positioning Distances (L) table, depending on the pump used. Figure 15 Positioning Distances (L) Model: 4003 4004 4006 4007 4009 4010 4014 Distance: 2.75 Distance (L) in mm (plus or minus 0.5 mm) Figure 14 United States Instant Information: www.vectorpump.com... -
Page 20: Www.vectorpump.com
Note: The numbers in parentheses are Reference Numbers located in the Parts List exploded views of this manual. 1. Steps 1 thru 10. for Vector pumps 4003 and 4010. 2. Disassemble the seal flange (25) and remove the shaft seal with a screwdriver or a similar tool. -
Page 21: Shoe Shimming
Note: The numbers in parentheses are Reference Numbers located in the Parts List exploded views of this manual. Note: This paragraph does not apply to pumps 4003, 4004. CAUTION: The shimming of shoes is an operation which consists in adding shims under the shoe to stop any in- ternal leakage. -
Page 22: Additional Information
6.6 ADDITIONAL INFORMATION Note: The numbers in parentheses are Reference Numbers located in the Parts List exploded views of this manual. 6.6.1 MAINTENANCE AND PERIODIC INSPECTIONS TABLE (4003, 4004, 4006, 4007, 4010, and 4014). Pump hose replacement In prevention, change the pump hose See 6.3. -
Page 23: Periodic Check
3. Make sure there is enough room around the pump to carry For models 4003,4004, position the wheel so that one of the out maintenance. If that was not the case, envisage cam lobes remains submerged in the lubricant. -
Page 24: Troubleshooting
Vector 4000 Troubleshooting 8 TROUBLESHOOTING PROBLEM POSSIBLE REASON RESOLUTION The pump does not work No power supply. Check that the pump power switch is in the “ON” position. Check the motor connection. The pump wheel stalls. Check the hose. Check that the discharge pressure is not too high. -
Page 25: Www.vectorpump.com
Discharge pressure too high. Check that the discharge pressure of the pump does not exceed 15 bars (or 8 bars for 4003, 4004). Check that the outlet piping is not blocked up and that all valves are opened. Make sure that the security valve works correctly. -
Page 26: Characteristics And Technical Specifications
Vector 4000 Dimensions 9 CHARACTERISTICS AND TECHNICAL SPECIFICATIONS 9.1 VECTOR 4000 PUMP DIMENSIONS: 4003, 4004, 4006, 4007, 4010, 4014 FLANGED GEAR MOTOR and FPSHS series PUMPS 4003, 4004 3 LOBES 2 LOBES 4 x K Model 4003 103.5 33.5 4004 51.75... -
Page 27: Www.vectorpump.com
Vector 4000 Dimensions 9.1 VECTOR 4000 PUMP DIMENSIONS: 4006, 4007 4 x K Model 4006 355.5 4007 122.5 435.5 525.5 157.75 Model (ANSI FLANGE) 4006 4xø13 1in. 150 lb 4007 4xø13 1.5 in. 150 lb 157.75 Note: all units in mm. -
Page 28: Www.vectorpump.com
Vector 4000 Dimensions 9.1 VECTOR 4000 PUMP DIMENSIONS: 4009, 4010, 4014 MODEL 4009 4010 164.5 517.5 801.5 186.5 1050 4014 1320 1300 1400 MODEL (ANSI FLANGE) 4009 4xø19 1.5 in. 150 lb 4010 4xø19 94.5 2.0 in. 150 lb 256.5 4014 4xø27... -
Page 29: Parts List
Vector 4000 Parts 71 not shown. See 3.3. Vector 4003, 4004 Description. Vector 4003, 4004 United States Instant Information: www.vectorpump.com Wanner Engineering, Inc. (612) 332-5681 Fax (612) 332-6937 VEC-991-4000B... -
Page 30: Www.vectorpump.com
Vector 4000 Parts DETAIL B DETAIL A Vector 4006, 4007 United States Instant Information: www.vectorpump.com Wanner Engineering, Inc. (612) 332-5681 Fax (612) 332-6937 VEC-991-4000B... -
Page 31: Www.vectorpump.com
Vector 4000 Parts DETAIL B DETAIL A Vector 4009, 4010 United States Instant Information: www.vectorpump.com Wanner Engineering, Inc. (612) 332-5681 Fax (612) 332-6937 VEC-991-4000B... -
Page 32: Www.vectorpump.com
Vector 4000 Parts Lifting ring on 4014 cover. DETAIL C 30** DETAIL A DETAIL B Vector 4014 United States Instant Information: www.vectorpump.com Wanner Engineering, Inc. (612) 332-5681 Fax (612) 332-6937 VEC-991-4000B... -
Page 33: Www.vectorpump.com
Vector 4000 Parts List 9.2 VECTOR 4000 Parts List 4006 to 4009 to FPSH 05 FPSH15 FPSH25 TO FPSHX40 TO Ref # DESCRIPTION 4003 4004 4014 DESIGNATION FPSH80 FPSH40 4010 FPSH10 FPSH20 4007 CASING COVER, TRANSPARENT WHEEL SHIM SHOE SLEEVE... -
Page 34: Www.vectorpump.com
NUT FOR 35 SIGHT GLASS BOLT WASHER FOR 37 Vector 4000 Parts List (Cont’d) FRAME BOLT WASHER FOR 39 GEARBOX STUD 9.2 VECTOR 4000 Parts List (Cont’d) NUT FOR 41 SEAL FLANGE BOLT 4009 to 4006 to FPSH 05 FPSH15... -
Page 35: Lubrication Table
LUBRICATION TABLE The table indicates the quantity of lubricant necessary for every pump size.The table indicates the quantity of lubricant necessary for every pump size. Employ only Vector lubricant for Vector hose pumps. Refer to 6.2 for lubricant emptying and filing. -
Page 36: Generated Noise And Temperature
Vector 4000 Shoe Shimming SHOE SHIMMING TABLE PUMP TYPE 4010 PUMP TYPE 4014 Number of Number of Pressure bar (psi) Speed - Rpm Pressure bar (psi) Speed - Rpm shims shims 0 to 30 0 to 20 ∆P ≤ 5 (72.5) ∆P ≤...