Related Manuals for Lincoln Electric B18252-1
Summary of Contents for Lincoln Electric B18252-1
- Page 1 I-207-558-1 04/2015 REV01 MAGPOWER 2100 i OPERATORS MANUAL ENGLISH Lincoln Electric Bester Sp. z o.o. ul. Jana III Sobieskiego 19A, 58-263 Bielawa, Poland www.lincolnelectric.eu...
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Page 3: Declaration Of Conformity
2006/95/CEE, 2004/108/CEE and has been designed in compliance with the following standards: EN 60974-1, EN 60974-5, EN 60974-10:2007 01.05.2014 Paweł Lipiński Operations Director Lincoln Electric Bester Sp. z o.o., ul. Jana III Sobieskiego 19A, 58-263 Bielawa, Poland... - Page 4 From LINCOLN ELECTRIC BESTER Sp. z o.o THANKS! For having chosen the QUALITY of Lincoln Electric products. Please Examine Package and Equipment for Damage. Claims for material damaged in shipment must be notified immediately to the dealer. For future reference record on the last page (cover) your equipment identification information. Model Name, Product Index, Code &...
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Page 5: Table Of Contents
Index Safety ....................................4 Installation and Operator Instructions ..........................6 Controls and Operational Features ..........................15 Electromagnetic Compatibility (EMC) ........................... 19 Technical Specifications ............................... 20 Accessories ................................... 21 Spare Parts ................................... 22 Electrical Schematic ..............................25 WEEE ................................... 26... -
Page 6: Safety
Failure to follow the instructions in this manual could cause serious personal injury, loss of life, or damage to this equipment. Read and understand the following explanations of the warning symbols. Lincoln Electric Bester Sp. Zo.o. is not responsible for damages caused by improper installation, improper care or abnormal operation. - Page 7 CE COMPLIANCE: This equipment complies with the European Community Directives. MOVING PARTS ARE DANGEROUS: There are moving mechanical parts in this machine, which can cause serious injury. Keep your hands, body and clothing away from those parts during machine starting, operating and servicing. SAFETY MARK: This equipment is suitable for supplying power for welding operations carried out in an environment with increased hazard of electric shock.
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Page 8: Installation And Operator Instructions
Installation and Operator Instructions Read this entire section before installation or operation of the machine. Location and Environment This machine will operate in harsh environments. However, it is important that simple preventative measures are followed to assure long life and reliable operation: Do not place or operate this machine on a surface with an incline greater than 15°... - Page 9 Wire Spool Loading Wire spool type S300 and BS300 can be installed on the wire spool support without adapter. Wire spool type S200, ® B300 or Readi-Reel can be installed, but the applicable adapter must be purchased. The applicable adapter can be purchased separately(see "Accessories"...
- Page 10 Place the adapter of spool type S200 [23] on the spindle [21] making certain the spindle brake pin [22] is put in the hole in back side of the adapter [23]. The adapter of spool type S200 can be purchased separately (see "Accessories"...
- Page 11 ® Wire Spool Type Readi-Reel Loading Turn the input power OFF. Open the spool wire case. Unscrew the locking nut [19] and remove it from the spindle [21]. ® Place the adapter of spool type Readi-Reel [31] on the spindle [21].Make certain that the spindle brake pin [22] is ®...
- Page 12 Rotate the wire spool anticlockwise and thread the end of the wire into the wire feeder as far as the Euro socket. Adjust force of pressure roll of the wire feeder properly. Changing Driving Rolls Warning! Turn the input power OFF at the welding power source before installation or changing drive rolls and/or guides.
- Page 13 Inserting Electrode Wire into Welding Gun Warning: Take precaution to keep eyes and hands away from the end of the gun while the wire is being come out of the threated end. Turn the input power OFF. Depending on welding process, connect the proper gun to the euro socket, the rated parameters of the gun and of the welding machine should be matched.
- Page 14 Warning: The welding machine supports all suitable shielding gases at a maximum pressure of 5,0 bar. Warning: Always fasten gas cylinder properly in vertical position in a special holder on the wall or on a carriage. Remember to close gas cylinder valve after having finished welding. Gas cylinder can be fasten on the machine’s shelf, but the height of gas cylinder doesn’t have to be higher than 43in/1,1m.
- Page 15 Warning: For any repair operations, modifications or maintenances, it is recommended to contact the nearest Technical Service Center or Lincoln Electric Bester Sp. z o. o. Repairs and modifications performed by unauthorized service or personnel will cause, that the manufacturer’s warranty will become null and void.
- Page 16 The frequency of the maintenance operations may vary in accordance with the working environment where the machine is placed. Warning: Do not touch electrically live parts Warning: Before the case of welding machine will be removed, the welding machine had to be turned off and the power lead had to be disconnected from mains socket.
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Page 17: Controls And Operational Features
Controls and Operational Features 1. Power Switch ON/OFF (I/O): Controls the input power to the machine. Be sure the power source is connected to the mains supply before turning power on ("I"). After input power is connected and the power switch is turned on, the indicator will light up to indicate the machine is ready to weld. - Page 18 4. WFS/Hot Start Control: Depending on welding process, this knob controls: GMAW Wire feed speed WFS: Value in percentage of nominal process value wire feed speed. SMAW HOT START: Procentowa regulacja wzrostu nominalnej process wartości prądu podczas zajarzania elektrody, powoduje chwilowy wzrost prądu wyjściowego i ułatwia zapłon elektrody.
- Page 19 13. Wire Drive (for GMAW, FCAW-SS process): 2-Roll wire drive. 14. Welding Wire (for GMAW / FCAW-SS). 15. Spooled Wire (for GMAW / FCAW-SS): The machine does not include a spooled wire. 16. Wire Spool Support: Maximum 15kg spools. Accepts plastic, steel and fiber spools onto 51mm spindle. Also accepts ®...
- Page 20 Table 1. Table 2.
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Page 21: Electromagnetic Compatibility (Emc)
Lincoln Electric. Before installing the machine, the operator must check the work area for any devices that may malfunction because of electromagnetic disturbances. -
Page 22: Technical Specifications
Technical Specifications NAME INDEX MAGPOWER 2100 i B18252-1 INPUT Input Voltage U EMC Class Frequency 230V ± 10% 50 / 60Hz 1 – phase Input Power at Rated Cycle Input Amperes I 1max 7.6 kVA @ 20 % Duty Cycle (40°C) 33 A 0.66... -
Page 23: Accessories
Accessories K10429-15-3M Welding gun LGS150 G-3.0 GMAW - 3m K10429-15-4M Welding gun LGS150 G-4.0 GMAW - 4m K10429-15-5M Welding gun LGS150 G-5.0 GMAW - 5m KP10461-1 Gas nozzles Ø12mm KP10440-06 Contact tip M6x25mm ECu 0.6mm KP10440-08 Contact tip M6x25mm ECu 0.8mm KP10440-09 Contact tip M6x25mm ECu 0.9mm KP10440-10... -
Page 24: Spare Parts
Spare Parts 28 29... - Page 25 B Number Product name CODE B18252-1 MAGPOWER 2100 i 1190 BASE R-1019-376-1/08R BRACKET R-3019-337-1/08R REAR WHEELS 1029-660-007R BRACKET R-3019-356-1/08R TERMINAL BLOCK 1361-599-328R INSULATOR RINGS 1361-599-670R COVER R-3019-346-1/08R STICKER 2719-107-732R COVER R-1019-380-1/08R FRONT WHEELS 1029-660-004R DIVIDER R-3019-334-1/08R BRACKET R-1019-377-1/08R REEL HUB STANDARD...
- Page 26 WIRE DRIVE ASSEMBLY 0744-000-269R MOTOR 0744-000-270R FIXING ARM COMPL. 0646-233-015R PRESSURE ARM COMPLETE 0744-000-249R FEED PLATE 0744-000-271R WASHER 0744-000-272R ADAPTER 0744-000-250R FIXING CAP 0744-000-251R EURO SOCKET X3 R-8040-362-1R OUTLET GUIDE R-2010-006-4R Items not shown on figures: HARNESS (PRIMARY) R-5041-337-1R WIRES R-5041-338-1R WIRE R-5041-339-1R...
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Page 27: Electrical Schematic
Electrical Schematic... -
Page 28: Weee
WEEE 27 28... - Page 29 Recycle Description Ref. BASE REAR PANEL FRONT PANEL BAFFLE 11, 12, 44 COVER 7, 8, 25, 29 LOCK WIRE DRIVE DOOR HINGLE 30, 31, 32 P.C. BOARDS 24, 47 WIRE REEL SPINDLE BRACKET 2, 4 EURO SOCKET EURO SLEEVE SOCKET BLACK FLAME SHIELD...