ABB ControlMaster CM10 User Manual
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ABB ControlMaster CM10 User Manual

ABB ControlMaster CM10 User Manual

Universal process controllers, 1/8, 1/4 and 1/2 din
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Download this manual See also: User Manual, Manual
User Guide – Basic Functionality IM/CM/B–EN Rev. H
ControlMaster CM10, CM30 and CM50
Universal process controllers,
1
/
,
1
/
and
1
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DIN
8
4
2
The Company
We are an established world force in the design and manufacture of instrumentation for industrial process control,
flow measurement, gas and liquid analysis and environmental applications.
As a part of ABB, a world leader in process automation technology, we offer customers application expertise, service
and support worldwide.
We are committed to teamwork, high quality manufacturing, advanced technology and unrivalled service and
support.
The quality, accuracy and performance of the Company's products result from over 100 years experience, combined
with a continuous program of innovative design and development to incorporate the latest technology.

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  • Page 1 User Guide – Basic Functionality IM/CM/B–EN Rev. H flow measurement, gas and liquid analysis and environmental applications. ControlMaster CM10, CM30 and CM50 As a part of ABB, a world leader in process automation technology, we offer customers application expertise, service Universal process controllers, and support worldwide.
  • Page 2 *Advanced Level … Basic Level Refer to Section 6, page 28 Refer to Section 7.1, page 35 Refer to Section 7.2, page 38 Refer to Section 7.3, page 41 Refer to Section 7.4, page 49 Menu Menu Menu Menu Menu Basic Device Setup Display...
  • Page 3 ControlMaster CM10, CM30 and CM50 Universal process controllers, Contents Contents 1 Safety ................3 4 Installation ..............9 1.1 Electrical Safety ............. 3 4.1 Siting and Environmental Requirements ....9 1.2 Symbols ..............3 4.2 Dimensions ............10 1.3 Health & Safety ............. 4 4.3 Mounting .............
  • Page 4 ControlMaster CM10, CM30 and CM50 Universal process controllers, Contents 5 Operator Level Menus ..........23 Appendix A – Digital and Analog Sources ....80 5.1 Diagnostic Status Bar .......... 25 A.1 Digital Sources .............80 5.2 Diagnostic View ........... 26 A.2 Analog Sources ...........80 5.3 Security Options ..........

  • Page 5: Safety

    ControlMaster CM10, CM30 and CM50 Universal process controllers, 1 Safety 1 Safety 1.2 Symbols One or more of the following symbols may appear on the Information in this manual is intended only to assist our equipment labelling: customers in the efficient operation of our equipment. Use of this manual for any other purpose is specifically prohibited Warning –...

  • Page 6: Health & Safety

    ControlMaster CM10, CM30 and CM50 Universal process controllers, 1 Safety 1.3 Health & Safety Health and Safety To ensure that our products are safe and without risk to health, the following points must be noted:  The relevant sections of these instructions must be read carefully before proceeding.

  • Page 7: Introduction

    ControlMaster CM10, CM30 and CM50 Universal process controllers, 2 Introduction 2 Introduction This manual provides details for the ControlMaster CM10 ( DIN), CM30 ( DIN) and CM50 ( DIN) controllers with Basic functionality. Note.  Read all relevant sections of this guide before configuring the system or modifying system parameters.

  • Page 8: Displays, Overview

    Advanced Level (see page 35) must be accessed using Icons Process Alarm Remote Setpoint the Operator Level access key Access Level Local Setpoint Manual control Operator Level Mode Auto Control Autotune Mode Mode Fig. 3.1 ControlMaster CM10 Display and Icons IM/CM/B–EN Rev. H...

  • Page 9: Cm30 And Cm50 Operator Page, Icons & Keys

    ControlMaster CM10, CM30 and CM50 Universal process controllers, 3 Displays, Overview 3.2 CM30 and CM50 Operator Page, Icons & Keys The ControlMaster CM30 and CM50 displays and icons are shown in Fig. 3.2. Icons Access Local Setpoint Level Remote Process...
  • Page 10 ControlMaster CM10, CM30 and CM50 Universal process controllers, 3 Displays, Overview The ControlMaster CM30 and CM50 front panel keys are shown in Fig. 3.3. Navigation (left) / Operator Level access key – see page 23. Local / Remote setpoint mode selection key.

  • Page 11: Installation

    ControlMaster CM10, CM30 and CM50 Universal process controllers, 4 Installation 4 Installation 4.1 Siting and Environmental Requirements CM30 CM30 CM30 Sensor At Eye Level Close to the Sensor Avoid Vibration IP66/NEMA4X (front panel) IP20 (rear panel) 55°C 0 to 95% RH...

  • Page 12: Dimensions

    CM30 91.8 (3.8) (3.6) 141 (5.5) +0.02 +0.6 (1.8) +0.8 +0.03 –0 –0 (3.6) –0 –0 +0.8 Panel Cut-out –0 Dimensions +0.03 (3.6) –0 30 (1.18) 14 (0.55) 14 (0.55) Fig. 4.2 ControlMaster CM10 and CM30 Dimensions IM/CM/B–EN Rev. H...
  • Page 13 ControlMaster CM10, CM30 and CM50 Universal process controllers, 4 Installation Dimensions in mm (in.) 23 (0.9) 123 (4.9) 76 (3.0) (5.6) (5.4) 146 (5.7) +0.6 –0 (+0.02 (2.7) –0) Controllers can be +1.0 –0 close-stacked to (5.4) (+0.04 –0) DIN 43835 30 (1.18)

  • Page 14: Mounting

    ControlMaster CM10, CM30 and CM50 Universal process controllers, 4 Installation 4.3 Mounting ControlMaster is designed for panel mounting. For NEMA4X protection, a panel thickness of 2.5 mm (0.1 in.) is required. To panel-mount the controller: 1. Cut a hole of the correct size for the controller in the panel –...

  • Page 15: Jumper Links For Relay Outputs

    ControlMaster CM10, CM30 and CM50 Universal process controllers, 4 Installation 4.4 Jumper Links for Relay Outputs The factory-set default for relay action is N/O. 4.4.1 Removing the Controller from its Case The ControlMaster inner assembly must be removed from its case to access the relay contact jumper links.

  • Page 16: Resetting Jumper Links

    ControlMaster CM10, CM30 and CM50 Universal process controllers, 4 Installation 4.4.2 Resetting Jumper Links CM10 and CM30 Option Board 1 / 1a Note. The factory-set default for all jumper links is N/O. 1. The links associated with the relay outputs are shown in Fig.

  • Page 17: Electrical Connections

    ControlMaster CM10, CM30 and CM50 Universal process controllers, 4 Installation 4.5 Electrical Connections Warning.  The instrument is not fitted with a switch therefore a disconnecting device such as a switch or circuit breaker conforming to local safety standards must be fitted to the final installation.

  • Page 18: Controlmaster Cm10 Electrical Connections

    *** 200 mA Type T fuse (mains AC) or 2 A Type T fuse (120 V DC max.) and external Relay isolating switch. For UL-marked controllers the fuse must be UL recognized. Output 2 **** Provides 24 V digital output (observe + and – connections) Fig. 4.7 ControlMaster CM10 Electrical Connections IM/CM/B–EN Rev. H...

  • Page 19: Controlmaster Cm30 Electrical Connections

    ControlMaster CM10, CM30 and CM50 Universal process controllers, 4 Installation 4.5.2 ControlMaster CM30 Electrical Connections Rear Rear Rear View View View Standard Connections Option Board 1 Option Board 2 Analog Output 2 – Analog Analog Digital Output + External Input 3 Input 1 –...

  • Page 20: Controlmaster Cm50 Electrical Connections

    ControlMaster CM10, CM30 and CM50 Universal process controllers, 4 Installation 4.5.3 ControlMaster CM50 Electrical Connections Rear View Rear View Standard Connections Option Board 1 Analog Input 3 Analog Input 1 – – Analog Input 2 Analog Input 4 – –...

  • Page 21: Analog Inputs

    ControlMaster CM10, CM30 and CM50 Universal process controllers, 4 Installation 4.5.4 Analog Inputs 2-lead RTD 3-lead RTD + Resistance RTD – 3rd lead Milliamps* RTD + RTD + Analog – Input 1 – **** Digital Input CJ** – RTD –...
  • Page 22 ControlMaster CM10, CM30 and CM50 Universal process controllers, 4 Installation 2-lead RTD CM30 CM50 3-lead RTD + Resistance 3rd lead RTD – Milliamps* Analog – RTD + RTD + **** – Input 3 Digital Input CJ** – RTD – RTD –...

  • Page 23: Frequency / Pulse Input

    ControlMaster CM10, CM30 and CM50 Universal process controllers, 4 Installation 4.5.5 Frequency / Pulse Input Note. This input is designed primarily for use with flowmeters. External Voltage (Max. 30 V) Source Device ControlMaster –ve Load* Terminal 1 Input 1 Terminal 3...
  • Page 24 ControlMaster CM10, CM30 and CM50 Universal process controllers, 4 Installation Terminal Connections on Standard and Option Boards Digital Input/Output + External CM10: Terminal 21 CM30: Terminal 43 or 35 CM50: Terminal 7 or 30 Load Digital Input/Output CM10: Terminal 22 or 23 External Voltage CM30: Terminal 44 or 45;...

  • Page 25: Operator Level Menus

    ControlMaster CM10, CM30 and CM50 Universal process controllers, 5 Operator Level Menus 5 Operator Level Menus Operator level menus are used to adjust setpoint(s) and output(s), select setpoints, select the view and to enter Basic and Advanced ControlMaster modes (via the Access level) – see page 27.
  • Page 26 ControlMaster CM10, CM30 and CM50 Universal process controllers, 5 Operator Level Menus Autotune Used to start or stop an Autotune routine. This menu is enabled only if Autotune mode is On – see page 30. Adjust Enables a value to be adjusted using the keys.

  • Page 27: Diagnostic Status Bar

    ControlMaster CM10, CM30 and CM50 Universal process controllers, 5 Operator Level Menus 5.1 Diagnostic Status Bar PV 1 Failed ControlMaster 99.5 deg C NAMUR (NE107) Status Icon Description of diagnostic 175.0 or alarm tag. Failure High Process Alarm The highest priority diagnostic or 32.5...

  • Page 28: Diagnostic View

    ControlMaster CM10, CM30 and CM50 Universal process controllers, 5 Operator Level Menus 5.2 Diagnostic View 5.3 Security Options Diagnostic View selected from Passwords can be set to enable secure end-user access at Operator / View Select menu. All currently active diagnostic 2 levels: Basic and Advanced.

  • Page 29: Access Level

    ControlMaster CM10, CM30 and CM50 Universal process controllers, 5 Operator Level Menus 5.4 Access Level Level Access To view Access Level ControlMaster Access Level Logout Displayed after Basic or Advanced level 27.589 are accessed. Logs the user out of Basic...

  • Page 30: Basic Level

    ControlMaster CM10, CM30 and CM50 Universal process controllers, 6 Basic Level 6 Basic Level The Basic menu provides access to the tunable control settings and setpoint values. Menu Basic Loop 1 Setpoints Local Setpoint 1(4) The local setpoint value required. If this value is adjusted in the Operator Level (see page 23) its value here is also updated.
  • Page 31 ControlMaster CM10, CM30 and CM50 Universal process controllers, 6 Basic Level …Basic / …Loop 1 Setpoints Ramp Mode The ramping setpoint facility can be used to Displayed Local Setpoint Value prevent a large disturbance to the control output when the setpoint value is changed.
  • Page 32 ControlMaster CM10, CM30 and CM50 Universal process controllers, 6 Basic Level …Basic / …Loop 1 Control Mode Turns the Autotune functionality on or off. When set to On, an Autotune can be started from the Operator level menus – see page 23.
  • Page 33 ControlMaster CM10, CM30 and CM50 Universal process controllers, 6 Basic Level …Basic / …Loop 1 Control / …Autotune Autotune Operation The Autotune sequence is shown in the following figure: Set the first step value and dynamics required. For best results, select the largest initial output step size that can be tolerated by the process.
  • Page 34 ControlMaster CM10, CM30 and CM50 Universal process controllers, 6 Basic Level …Basic / …Loop 1 Control / …Autotune First Step Defines the maximum size of the first output step in the autotuning process. Autotune adjusts the output step magnitude according to the process noise and response to provide a reliable measurement of the process characteristics with the minimum disturbance of the process.
  • Page 35 ControlMaster CM10, CM30 and CM50 Universal process controllers, 6 Basic Level …Basic / …Loop 1 Control / …PID Manual Reset When the Integral Time is Off, the manual reset parameter is activated. When the process variable is equal to the control setpoint, the output value is equal to the manual reset value.
  • Page 36 ControlMaster CM10, CM30 and CM50 Universal process controllers, 6 Basic Level …Basic Loop 1 Time Prop The active time of the output pulse is proportional to the value of the control output. With 100% output the pulse is active for the complete cycle time, for example:...

  • Page 37: Advanced Level

    ControlMaster CM10, CM30 and CM50 Universal process controllers, 7 Advanced Level 7 Advanced Level 7.1 Device Setup Provides access to standard setup parameters to determine the type of control / indication required. Menu Device Setup Also provides the ability to create non-standard configurations for special application requirements.
  • Page 38 ControlMaster CM10, CM30 and CM50 Universal process controllers, 7 Advanced Level …Device Setup / …Basic Setup Loop 1 Split O/P These types of outputs split the Control (PID) output signal (see page 32) into 2 signals. The linear relationship between the PID output and the 2 outputs can be configured in the control configuration.
  • Page 39 ControlMaster CM10, CM30 and CM50 Universal process controllers, 7 Advanced Level …Device Setup Security Setup 2 Security access levels are provided, each protected by a password of up to 6 alphanumeric characters. Note. Passwords are not set at the factory and must be entered by the end user(s).

  • Page 40: Display

    ControlMaster CM10, CM30 and CM50 Universal process controllers, 7 Advanced Level 7.2 Display Used to setup the operator page, displayed language and display hardware settings. Menu Display Language Selects the language on the controller's local display. Operator Templates Enables up to 4 operator pages to be configured to suit the application requirements.
  • Page 41 ControlMaster CM10, CM30 and CM50 Universal process controllers, 7 Advanced Level …Display Operator Functions Autoscroll When enabled (On), operator pages are scrolled continuously at intervals of 10 seconds per page. Soft Key Function Assigns a dedicated function to the Navigation key (right) – see page 6.
  • Page 42 ControlMaster CM10, CM30 and CM50 Universal process controllers, 7 Advanced Level …Display /…Operator Enable Functions Auto Manual Enable Turns on / off the ability for Auto / Manual control mode to be changed in Operator Level. Local Remote Enable Turns on / off the ability for local / remote setpoint mode to be changed in Operator Level.

  • Page 43: Input/Output

    ControlMaster CM10, CM30 and CM50 Universal process controllers, 7 Advanced Level 7.3 Input/Output Allows analog and digital inputs / outputs and relays to be configured. Menu Input/Output Analog Inputs Analog Input 1(4)* Input Type Input types comprise: Millivolts, Milliamps, Volts, Resistance (Ohms), RTD, Thermocouple, Digital volt-free, 24V Digital, Freq.
  • Page 44 ControlMaster CM10, CM30 and CM50 Universal process controllers, 7 Advanced Level … Input/Output / …Analog Input 1(4) Elect. Low Sets the required electrical range. Note. Applicable only to Millivolts, Milliamps, Volts and Ohms. Linear Inputs Standard Analog Input Accuracy (% of Reading)
  • Page 45 ControlMaster CM10, CM30 and CM50 Universal process controllers, 7 Advanced Level … Input/Output / …Analog Input 1(4) Eng Units The selected units are used by the linearizer and displayed in the Operator pages – see page 23. Not applicable for Pulse Input, Digital volt-free or 24V Digital parameters – see page 41.
  • Page 46 ControlMaster CM10, CM30 and CM50 Universal process controllers, 7 Advanced Level … Input/Output / …Analog Input 1(4) Broken Sensor If an input failure occurs, the input value can be configured to drive in a set direction. No action taken. None...
  • Page 47 ControlMaster CM10, CM30 and CM50 Universal process controllers, 7 Advanced Level …Input/Output Analog Outputs The analog outputs can be configured to retransmit any analog value and have a configurable range from 0 to 24 mA. Output 1 can also be configured to function as a digital output.
  • Page 48 ControlMaster CM10, CM30 and CM50 Universal process controllers, 7 Advanced Level …Input/Output / …Analog Outputs / …Analog Output 1 (2) Auto Eng Range* If enabled (On) the Eng High and Eng Low values for the output are set to the engineering range values of the source automatically.
  • Page 49 ControlMaster CM10, CM30 and CM50 Universal process controllers, 7 Advanced Level …Input/Output Digital I/O Digital IO 1(to 6) Type Sets the Digital IO to operate as an output or an input. No action taken. The Digital IO operates as an output.
  • Page 50 ControlMaster CM10, CM30 and CM50 Universal process controllers, 7 Advanced Level …Input/Output / …Digital I/O / …Digital IO 1(to 6) Polarity Sets the polarity of the output signal. For an output, the output is high if the source is active.

  • Page 51: Control

    ControlMaster CM10, CM30 and CM50 Universal process controllers, 7 Advanced Level 7.4 Control Enables the setpoints, control functions and outputs to be configured. Menu Control Loop 1 Setpoints The controller can configure independent local setpoint values, remote setpoint functionality and limit the absolute values and rate of change of the control setpoint.
  • Page 52 ControlMaster CM10, CM30 and CM50 Universal process controllers, 7 Advanced Level …Control / …Loop 1 Setpoints Track Mode The local (internal) setpoint can track another value according to the setpoint tracking mode selected. No tracking. The local (internal) setpoint tracks the process variable when Manual control mode is selected.
  • Page 53 ControlMaster CM10, CM30 and CM50 Universal process controllers, 7 Advanced Level …Control / …Loop 1 Setpoints RSP Fault Action The action required when a fault occurs with the remote setpoint. No fault action. No Action Selects the local (internal) setpoint mode.
  • Page 54 ControlMaster CM10, CM30 and CM50 Universal process controllers, 7 Advanced Level …Control / …Loop 1 Setpoints / Select Sources LSP1 (to 4) The source required to select local setpoint 1 (LSP1) as the current LSP1 Select local setpoint. Selection is made on the rising edge of the digital signal.
  • Page 55 ControlMaster CM10, CM30 and CM50 Universal process controllers, 7 Advanced Level …Control Loop 1 Control Configures the basic type of control required and the PID (see page 32) and Autotune (see page 30) settings. Control Type Selects the basic type of controller required.
  • Page 56 ControlMaster CM10, CM30 and CM50 Universal process controllers, 7 Advanced Level …Control Loop 1 Output Used to set the output limits, tracking rates, slew rates and output action on power failure or process variable failure. Limits Note. When used with split output the limits restrict the PID algorithm output (see page 32) before the split output range values are calculated.
  • Page 57 ControlMaster CM10, CM30 and CM50 Universal process controllers, 7 Advanced Level …Control / …Loop 1 Output / …Failure Actions / …Power Recovery Manual control mode with output set to default value. Man – Default Auto control mode with integral term reset.
  • Page 58 ControlMaster CM10, CM30 and CM50 Universal process controllers, 7 Advanced Level …Control / …Loop 1 Output A/M Select The selection of A/M (Auto / Manual) control modes of operation can be controlled by digital signals; Sources either from internal digital signals (for example, alarm states) or from external signals via digital inputs (or digital communications).
  • Page 59 ControlMaster CM10, CM30 and CM50 Universal process controllers, 7 Advanced Level …Control / …Loop 1 Output / …A/M Select Sources Manual 1(2) Used when Manual 1(2) Output is set to Config Value. Config O/P A/M Toggle The source required to toggle between A/M (Auto / Manual) control modes.
  • Page 60 ControlMaster CM10, CM30 and CM50 Universal process controllers, 7 Advanced Level …Control / …Loop 1 Output Slew Rate The output slew rate – restricts the maximum rate of change of the control output. Function Selects if the output slew rate function is enabled and when it applies.
  • Page 61 ControlMaster CM10, CM30 and CM50 Universal process controllers, 7 Advanced Level …Control / …Loop 1 Output Tracking Enables the control output to be configured to follow a tracking signal when in mode. Auto control When in Manual control mode, the output can be adjusted by the user as normal. If the slew rate function is enabled, the switching from Manual to Auto is bumpless.
  • Page 62 ControlMaster CM10, CM30 and CM50 Universal process controllers, 7 Advanced Level …Control Loop 1 Split O/P* The split output facility enables the PID control output (see page 32) to Max. Input 2 = 90 Max. OP2 = 90 be split into 2 separate outputs. This enables heat / cool and other Min.

  • Page 63: Process Alarm

    ControlMaster CM10, CM30 and CM50 Universal process controllers, 7 Advanced Level 7.5 Process Alarm Used to configure up to 8 independent process alarms. Menu Process Alarm Process Alarm Hysteresis Trip point Hysteresis Process Variable Alarm On High Process Alarm Off...
  • Page 64 ControlMaster CM10, CM30 and CM50 Universal process controllers, 7 Advanced Level …Process Alarm Process Variable Trip Trip Hysteresis Point Point Hysteresis Process Variable Alarm On Alarm On Alarm Latched Alarm Latched Alarm Alarm Alarm Acknowledged by Operator Alarm Acknowledged by Operator...

  • Page 65: Communication

    ControlMaster CM10, CM30 and CM50 Universal process controllers, 7 Advanced Level …Process Alarm / … Alarm 1 (to 8) Hysteresis Hysteresis trip level in engineering units. Activated at the alarm trip level but deactivated only when the process variable has moved into the safe region by an amount equal to the hysteresis value –...

  • Page 66: Diagnostics

    ControlMaster CM10, CM30 and CM50 Universal process controllers, 7 Advanced Level 7.7 Diagnostics Used to view diagnostic data – see section 7.7.1, page 66 for description of diagnostic messages and Menu Diagnostics recommended corrective action(s). Diagnostic History Displays a log of the diagnostic messages generated by the controller. Each diagnostic condition has a classification code conforming to NAMUR NE107.
  • Page 67 ControlMaster CM10, CM30 and CM50 Universal process controllers, 7 Advanced Level …Diagnostics Source Analysis Analog Sources Enables the current value of any analog source to be viewed. Analog Source Selects the analog signal to be viewed – see section A.2, page 80.

  • Page 68: Diagnostic Messages

    ControlMaster CM10, CM30 and CM50 Universal process controllers, 7 Advanced Level 7.7.1 Diagnostic Messages Number / Icon Possible Cause Suggested Action Message Cycle power to device. 242.004 Temporary or permanent failure of analog to digital (240.005) If problem persists replace main I/O board. Contact local converter on the main I/O board.
  • Page 69 ControlMaster CM10, CM30 and CM50 Universal process controllers, 7 Advanced Level Number / Icon Possible Cause Suggested Action Message 234.008 Problem with input assigned to Loop 1 (2) position Check wiring. Check input source. (232.009) feedback. Broken sensor leads, defective input source Check if input signal is outside permitted limits.
  • Page 70 ControlMaster CM10, CM30 and CM50 Universal process controllers, 7 Advanced Level Number / Icon Possible Cause Suggested Action Message Acknowledge error. Check communications board is 208.020 Failure of non-volatile memory on communications correctly identified by device. NV Error board or permanent corruption of its data.
  • Page 71 ControlMaster CM10, CM30 and CM50 Universal process controllers, 7 Advanced Level Number / Icon Possible Cause Suggested Action Message 086.036 Check process. (082.037) Abnormal oscillations in the control loop. Perform new manual or Autotune. Oscillation 1(2) 094.034 Check valve to identify reason for sticking.

  • Page 72: Device Info

    ControlMaster CM10, CM30 and CM50 Universal process controllers, 7 Advanced Level 7.8 Device Info Used to display read-only factory-set parameters for the controller. Menu Device Info Instrument Type The controller's model number (for example, CM30). I/O Build The input / output (I/O) configuration.

  • Page 73: Templates And Functionality

    ControlMaster CM10, CM30 and CM50 Universal process controllers, 8 Templates and Functionality 8 Templates and Functionality Note. Output assignments can be changed in Input/Output configuration – see page 41. 8.1 Single Loop / Single Loop with Remote Setpoint This template provides basic feedback control using three-term PID or On/Off control. The controller output is calculated from the difference between the process variable and the control setpoint.

  • Page 74: Pc Configuration

    ControlMaster CM10, CM30 and CM50 Universal process controllers, 9 PC Configuration 9 PC Configuration In addition to local configuration via the front panel keys, the controller can be configured from a PC via the infrared port. The infrared port is activated when Advanced level is accessed. For further information contact your sales representative.

  • Page 75: Specification

    ControlMaster CM10, CM30 and CM50 Universal process controllers, 10 Specification 10 Specification Operation Standard functions Display Control strategies Color VGA TFT, liquid crystal display (LCD) with built-in backlight Basic templates Single loop with local setpoint Language Single loop with remote setpoint...
  • Page 76 ControlMaster CM10, CM30 and CM50 Universal process controllers, 10 Specification Setpoints Analog inputs Local Universal process inputs CM10 2 local set points, all selectable via digital CM10 1 standard inputs or front panel CM30 / CM50 2 (1 standard, 1 optional)
  • Page 77 ControlMaster CM10, CM30 and CM50 Universal process controllers, 10 Specification Other linearizations Inputs x, x Thermocouple Maximum Range Accuracy Digital filter °C (°F) (% of reading) Programmable 0 to 60 s °C (°F) Display range –18 to 1800 0.1 % or ±2 °C (3.6 °F) –9999 to 99999...
  • Page 78 ControlMaster CM10, CM30 and CM50 Universal process controllers, 10 Specification Maximum Range Accuracy Digital Inputs °C (°F) (% of reading) Type Volt-free or 24 V Pt100 –200 to 600 0.1 % or ±0.5 °C Minimum pulse Analog inputs 1 and 2: (–325 to 1100)
  • Page 79 ControlMaster CM10, CM30 and CM50 Universal process controllers, 10 Specification Outputs Digital input / output CM10 2 (Optional) Controls / retransmission outputs CM30 / CM50 6 (2 standard, 4 optional) Number 2 (1 standard, 1 optional) Type User-programmable as input or output...
  • Page 80 ControlMaster CM10, CM30 and CM50 Universal process controllers, 10 Specification Communications Enclosure sealing For MODBUS and Ethernet communications see separate User Front face IP66 / NEMA 4X Guide (IM/CM/C–EN). Rest of enclosure IP20 Infrared port Vibration Baud rate up to 115 kBaud...
  • Page 81 ControlMaster CM10, CM30 and CM50 Universal process controllers, 10 Specification Electrical Physical Supply ranges Size 100 to 240 V AC ± 10 % (90 V min. to 264 V max.) 50 / 60 Hz CM10 50 x 97 x 141 mm (2.0 x 3.8 x 5.5 in.)

  • Page 82: Appendix A – Digital And Analog Sources

    ControlMaster CM10, CM30 and CM50 Universal process controllers, Appendix A – Digital and Analog Sources Appendix A – Digital and Analog Sources Note. Numbers in brackets indicate additional parameters, for example, 'Alarm 1(8) Ack. State indicates that 8 Alarm Ack.

  • Page 83: Appendix B – Configuration Error Codes

    ControlMaster CM10, CM30 and CM50 Universal process controllers, Appendix B – Configuration Error Codes Appendix B – Configuration Error Codes Configuration errors are generated when a signal assigned as a source for something has failed. Configuration errors are displayed as numerical codes and a description of each code is shown in the following tables:...
  • Page 84 ControlMaster CM10, CM30 and CM50 Universal process controllers, Appendix B – Configuration Error Codes Error Error Error Error Description Error Description Error Description Code Code Code Analogue Input Fail State A1 Setpoint LSPT 3 Selected State 1 Logic Equation Result 8...
  • Page 85 ControlMaster CM10, CM30 and CM50 Universal process controllers, Appendix B – Configuration Error Codes Error Error Description Code Alarm State 8 Alarm Ack State 8 Time Prop State 1 Time Prop State 2 Time Prop State 3 Time Prop State 4...

  • Page 86: Appendix C – Analog Input (Engineering) Units

    ControlMaster CM10, CM30 and CM50 Universal process controllers, Appendix C – Analog Input (Engineering) Units Appendix C – Analog Input (Engineering) Units Unit Description Unit Description gal/d (UK) imperial gallons per day % sat % saturation gal/d (US) US gallons per day...
  • Page 87 ControlMaster CM10, CM30 and CM50 Universal process controllers, Appendix C – Analog Input (Engineering) Units Unit Description Unit Description Mgal/d (UK) imperial mega gallons per day T/d, T/h, T/m metric tonnes per day, hour, minute. Mgal/d (US) US mega gallons per day...

  • Page 88: Appendix D – Output Type Assignments

    ControlMaster CM10, CM30 and CM50 Universal process controllers, Appendix D – Output Type Assignments Appendix D – Output Type Assignments Output Type AO 1 AO 2 DIO 1 DIO 2 RLY1 RLY2 RLY3 RLY4 Analog ALM 1 ALM 2 ALM 3...
  • Page 89 … *Advanced Level Refer to Section 7.5, page page 61 Refer to Section 7.6, page page 63 Refer to Section 7.7, page page 64 Refer to Section 7.8, page page 70 Menu Menu Menu Menu Communications Diagnostics Device Info Process Alarm Exit Select Exit...
  • Page 90 St. Neots document without prior notice. With Cambridgeshire PE19 8EU regard to purchase orders, the agreed ABB Inc. particulars shall prevail. ABB does not Tel: +1 215 674 6000 accept any responsibility whatsoever Tel: +44 (0)1480 475321 Fax: +1 215 674 7183...

This manual is also suitable for:

Controlmaster cm30Controlmaster cm50Cm10Cm50Cm30

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