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Emerson Research X-STREAM Series Instruction Manual Addendum

X-stream enhanced series gas analyzer
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Instruction Manual
HASXEDE-IM-EX
07/2017
Gas Analyzer
X-STREAM Enhanced Series
Flameproof Variation
For Use in Zone 1 and Division 2 Hazardous Areas
Instruction Manual Addendum
10th Edition
www.emerson.com

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Summary of Contents for Emerson Research X-STREAM Series

  • Page 1 Instruction Manual HASXEDE-IM-EX 07/2017 Gas Analyzer X-STREAM Enhanced Series Flameproof Variation For Use in Zone 1 and Division 2 Hazardous Areas Instruction Manual Addendum 10th Edition www.emerson.com...
  • Page 2 ESSENTIAL INSTRUCTIONS READ THIS PAGE BEFORE PROCEEDING! Emerson (Rosemount) designs, manufactures and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you MUST properly install, use, and maintain them to ensure they continue to operate within their normal specifications. The following instructions MUST be adhered to and integrated into your safety program when installing, using and maintaining Emerson (Rosemount) products.
  • Page 3 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 Table of Contents Introduction Definitions Terms used in this instruction manual ......... . S-2 Symbols used on and inside the unit .
  • Page 4 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 Table of Contents Chapter 3 Start up 3.1 Final Check ............3-1 3.2 Performing a Leak Test .
  • Page 5 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 Table of Figures 4.4.1 Manual Zero Calibration ..........4-14 4.4.2 Manual Span Calibration .
  • Page 6 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 Index of Figures / Index of Tables Fig. 2-14: Terminal blocks X4.1 and X4.2 – Digital inputs and outputs .........2-20 Fig. 2-15: Terminal block X5 – analog inputs ...............2-21 Fig. 2-16: Power terminals ....................2-22 Fig.

  • Page 7: Introduction

    INTRODUCTION This instruction manual provides information about installing, operating and maintaining/ servicing X-STREAM series flame proof gas analyzers in hazardous (classified) areas and shall be read in conjunction with the basic analyzer instruction manual only! This instruction manual covers several X-STREAM series flame proof gas analyzer varia- tions and therefore may describe configurations and/or options not part of your specific analyzer.

  • Page 8: Terms Used In This Instruction Manual

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 Terms Used In This Instruction Manual ATEX Lower Flammable Limit (LFL) The concentration of flammable gas, vapor Directive 2014/34/EU, commonly called the or mist below which an explosive gas atmo- ATEX (“Atmosphères Explosibles”) directive, sphere will not be formed when mixed with air.

  • Page 9: Symbols Used On And Inside The Unit

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 Symbols Used On And Inside The Unit Wherever one or more of the following symbols appear on or inside the instrument, be careful and read the instructions given in the accompanying manuals! Strictly observe the given warnings, instructions and information to minimize hazards! This symbol at the instrument ...

  • Page 10: Symbols Used In This Manual

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 Symbols Used In This Manual Where one or more of the following symbols appear within this manual, carefully read the relat- ed information and instructions! Strictly observe the given warnings, instructions and information to minimize hazards! This symbol used in the manual ...

  • Page 11: Safety Instructions

    Division 2, depending on the nameplate label marking. Installation in Zone 0 or Division 1 is not permitted and causes risk of explosion! X-STREAM series gas analyzers are intended to be used as analyzers for industrial pur- poses. They must not be used in medical, diagnostic or life support applications. Using X-STREAM Enhanced analyzers as safety devices is prohibited where redundancy and/or SIL classification or equivalent is needed.

  • Page 12: Additional Literature

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 Safety Instructions Additional Literature This manual covers aspects specific for using flameproof X-STREAM XEFD gas analyzers in hazardous (classified) areas, only. For comprehensive information on operating and maintain/service the instrument in a safe manner it is MANDATORY to read all additional instruction manuals, if not provided as printed version, see the accompanying USB stick for an electronic version (PDF)! The following instruction manuals are available and/or referenced within this manual at hand: HASXEE-IM-HS...

  • Page 13: Special Conditions For Safe Use

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 Safety Instructions SPECIAL CONDITIONS FOR SAFE USE • Take special care handling flammable gas • Verified values of the maximum gaps and at the outlet of breathing and/or purging minimum constructional length of flame- devices, if the sample gas concentration is proof joints of this enclosure are different above 25 % LEL.
  • Page 14 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 Safety Instructions EXPLOSION HAZARD BY MODIFICATION Any addition, substitution, or replacement of components installed on or in this device, must be certified to meet the hazardous area classification that the device was certified to prior to any such component addition, substitution, or replacement.
  • Page 15 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 Safety Instructions EXPLOSION and ELECTRICAL SHOCK HAZARD BY INSTALLATION These instruments provide a protective earth terminal. To prevent electrical shock and explosion hazards, the instrument must be connected to a protective earth. Therefore the instrument has to be connected to mains by using a three wire mains cable with earth conductor! Any interruption of the earth connector inside or outside the instrument or disconnecting the earth terminal may cause potential electrical shock...
  • Page 16 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 Safety Instructions ELECTRICAL SHOCK HAZARD WHEN OPERATED OPENED Do not operate without covers secure. Do not open while energized. Installation requires access to live parts which can cause death or serious injury. For safety and proper performace this instrument must be connected to a properly grounded three-wire source of power.
  • Page 17 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 Safety Instructions EXPLOSION AND ELECTRICAL SHOCK HAZARD All cables (power and signal) must end (be connected) in either a safe (non- hazardous) area or in a protecting enclosure (e.g. Ex e junction box)! The power and signal cables must be separated by a distance of minimum 1 cm (0.4 in) inside and outside the analyzer! EXPLOSION HAZARD Startup, operation and service must not be performed, before reading and...
  • Page 18 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 Safety Instructions HEAVY INSTRUMENT HAZARD X-STREAM XEFD analyzers, to which this manual relates, intended to be wall mounted and/or outdoor installed, weigh up to approx. 63 kg (139 lbs), depending on included options! Use two people and/or suitable tools for transportation and lifting these instruments! Take care to use anchors and bolts specified to be used for the weight of the units!
  • Page 19 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 Safety Instructions CRUSHING HAZARD Take care of crushing hazard when closing the front door of analyzer field housings! Keep out of the closing area between enclosure cover and base! OPERATION AT LOW TEMPERATURES When operating an instrument at temperatures below 0 °C (32 °F), do NOT apply gas nor operate the internal pump before the warmup time has elapsed! Violation may result in condensation inside the gas paths or damaged...
  • Page 20 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 General Operating Notes GENERAL OPERATING NOTES • The unit must be installed in a clean and dry area, protected from strong vibrations and frost. • The unit must not be exposed to direct sunlight and sources of heat. Admissible ambient temperatures (see technical details) must be adhered to.

  • Page 21: Technical Description

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 Chapter 1 Technical Description 1.1 Overview The X-STREAM flameproof gas analyzers To provide adequate explosion protection the are designed to be used in hazardous areas. X-STREAM flameproof analyzer feature: The flameproof enclosure can be installed at •...

  • Page 22: Protective Measures In Detail

    ") or 6.35 mm ( ⁄ ") outer diameter (OD). Op- Note! See the X-STREAM series instruction man- uals for more information about common gas analyzers features, and special features of the X-STREAM XEFD. 1: Plugged when not used (plugs certified by Emerson)

  • Page 23: High Pressure Option / Purge Option

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 1.4 High Pressure Option / Purge Option 1.4 High Pressure Option / Purge Option Normally flameproof housings are permitted High sample and calibration gas pressures to operate under atmospheric conditions only, Higher gas pressure is specified to be within that is within an ambient pressure range be- the range of 1100 hPa to 1500 hPa.

  • Page 24: Explosion Protection Compliances

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 1.5 Compliances 1.5 Explosion Protection Compliances These products are available in different The following certification markings apply to variations, separately certified by agencies the products: for the use in hazardous (classified) areas: European Union (EU, ATEX) One variant is certified by Fyzikálně...

  • Page 25: Special Conditions For Safe Use

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 1.5 Compliances EAC Certificate Russia KGS Korea 1 Ex d IIB+H2 T4 X, Ex d IIB+H2 T4 - 30 °C < Tamb < + 50 °C - 30 °C < Tamb < + 50 °C ТС...

  • Page 26: Nameplate Label (Examples)

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 1.6 Nameplate Label 1.6 Nameplate Label (Examples) ® Class I Zone 1 AEx d IIB + H T3 Ex d IIB + H T3 X-STREAM XEFD-##1## Class I, Division 2 SN: XED##2## Groups BCD T3 -20 °C ≤...

  • Page 27: Technical Data

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 1.7 Technical Data 1.7 Technical Data Transport lugs to be removed after installation Flame arrestors with gas fittings (enclosure threads: M18 x 1.5) Cable inlets (enclosure threads; M20 x 1.5) Eyebolt detail All dimensions in mm [inches in brackets] Fig.

  • Page 28: Tab. 1-1: Generic Analyzer Data

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 1.7 Technical Data Site of installation Humidity < 90 % r.h. at +20 °C (68 °F) (non-consending) < 70 % r.h. at +40 °C (104 °F) Pollution degree Installation category Altitude 0 to 6560 ft (2000 m) above sea level Analyzers must not be operated in Sourrounding atmosphere corrosive atmosphere...

  • Page 29: Tab. 1-2: Standard Interfaces Data

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 1.7 Technical Data Standard interfaces 4 (0)–20 mA (R ≤ 500 Ω) electrical optically isolated from each other and from ana- specification up to 5 analog outputs lyzer electronics user-configurable activation and deactivation of (standard: 1 analog output concentration levels per channel)

  • Page 30: Tab. 1-3: Optional Interfaces Data

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 1.7 Technical Data Optional interfaces Digital I/O board max. 30 V, internally limited to 2.3 mA electrical HIGH: min. 4 V; LOW: max. 3 V specification common GND Each input can be configured to any of the functions listed in chapter 6 of the X-STREAM Enhanced instruction manual, 7 or 14 digital inputs...
  • Page 31 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 1.7 Technical Data Optional interfaces 0–1 V, 0–10 V (software selectable) = 100 kΩ optional (requires to fit wire bridges, Chapter 2 “Installation”): electrical specification 4 (0)–20 mA ; R = 50 Ω optically isolated from analyzer GND 2 Analog inputs protected against overload up to ± 15 V or ± 20 mA...

  • Page 32: Tab. 1-4: Increased Pressure Data

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 1.7 Technical Data Increased sample and calibration gas pressure Above 1100 hPa to max. 1500 hPa Increased gas pressure (take care of the measurement principles limits!) Maximum flow 1.5 l/min. The gas paths need additionally to be protected by suitable inline flame arrestors, designed and approved for the applied higher gas pressure.

  • Page 33: Fig. 1-6: Signals Terminals

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 1.7 Technical Data Signal inputs and outputs Signal connections screw terminals max. 1.5 mm² (14 AWG); Analog and digital I/O end sleeves not required Other Ethernet: RJ45 sockets; USB-connections Cable glands M20x1,5 6H, necessary IP 66 or NEMA 4X, Approved for type/ threads hazardous areas Permissible outer cable diameter see cable gland / conduit specification...

  • Page 34: Fig. 1-7: Power Terminals / Fuse Holders

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 1.7 Technical Data Power Connection Power connections Connection via internal screw terminals near cable en- Power supply tries, max 4mm² (10 AWG), end sleeves not required. Power supply fuses Fuse ratings AC 230 V / T 4 A / 5x20 mm Cable glands M20x1,5 6H, necessary IP 66 or NEMA 4X, Approved for Types...

  • Page 35: Measurements Specifications

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 1.8 Measurements Specifications 1.8 Measurements Specifications Sample gas components and measuring ranges (standard configurations) In total, more than 60 gases are detectable, so the following table gives an overview only. Consult with Emerson for gases / configurations not listed. Not all data is applicable to all analyzer variations.

  • Page 36: Performance Specifications

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 1.8 Measurements Specifications Standard and Enhanced Performance Specifications NDIR/UV/VIS Thermal Conductivity (TCD) Standard Spec Enhanced Spec Standard Spec Enhanced Spec Detection limit (4 σ) ≤ 1 % ≤ 0.5 % ≤ 1 % ≤ 0.5 % Linearity ≤...

  • Page 37: Tab. 1-9: Oxygen – Standard And Enhanced Measurement Performance Specifications

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 1.8 Measurements Specifications Oxygen Sensors Paramagnetic (pO Electrochemical (eO Trace (tO Standard Spec Enhanced Spec Detection limit (4 σ) ≤ 1 % ≤ 0.5 % ≤ 1 % ≤ 1 % Linearity ≤ 1 % ≤...

  • Page 38: Tab. 1-10: H S – Standard Measurement Performance Specifications

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 1.8 Measurements Specifications Hydrogen Sulfide (H Measurement range (sensor dependent) 0 to 50 ppm 0 to 200 ppm 0 to 2000 ppm Overgas limit 200 ppm 500 ppm 10,000 ppm Detection limit < 0.2 % Repeatability <...
  • Page 39 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 1.8 Measurements Specifications Special Performance Specifications for Gas Purity Measurements (Suppressed Ranges) 98–100 % CO Detection limit (4 σ) ≤ 2 % Linearity ≤ 1 % Zero-point drift ≤ 2 % per day 1 2 3 Span (sensitivity) drift ≤...

  • Page 40: Fig. 1-8: Vapor Recovery Gas Flow Diagram

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 1.9 Vapor Recovery Application 1.9 Vapor Recovery Application (Simultaneous Measurement of CH and Non-CH This application is served by a special con- installed inside the X-STREAM analyzer and figuration of the X-STREAM XEFD flameproof is heated to about 280 °C (536 °F).

  • Page 41: Appendix

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 1.9 Vapor Recovery Application Converter efficiency The measurement accuracy is highly depen- dent on the converter efficiency: If this is too low, the converter material needs replace- ment. To measure the converter efficiency, one has to compare the measurement values of CH1 with and without having the gas flowing through the converter.
  • Page 42 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 1-22 Emerson Process Management GmbH & Co. OHG...

  • Page 43: Installation

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 Chapter 2 Installation On receipt, check the packaging and its contents thoroughly for damage. Inform the carrier immediately of any damage to packaging or contents, and keep dam- aged parts until clarification. Store the instrument at a dry and clean place, considering the acceptable environmental conditions. We recommend to keep the packaging available for future transportation, because only the original packaging ensures proper protection! Scope of Supply...

  • Page 44: Installing The Analyzer

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 Installation – Analyzer Installing the Analyzer EXPLOSION HAZARD Installing and wiring this instrument must comply with all relevant national legislative requirements and regulations. Neither housing nor threads must be damaged, also scratches on flanges are not permitted, as all these are part of the explosion protection concept! Consider all safety instructions within this manual and all associated analyzer instruction manuals!

  • Page 45: Fig. 2-2: Dimensions

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 Installation – Analyzer Install the analyzer to a stand or a wall by means of 4 eyebolts, provided at the instru- ments rear side. EXPLOSION HAZARD It is recommended to install the analyzer in an upright (vertical) position;...

  • Page 46: Gas Conditioning

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 Installation – Gas Conditioning Gas Conditioning In order to ensure trouble-free operation, spe- Hints for selected gases cial attention must be paid to the preparation • Calibration gases for CO and NO need of the gases: to be moisturized by supplying them via All gases must be conditioned a cooler.
  • Page 47 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 Installation – Gas Conditioning Enclosure purge option Open reference option The purge medium (e.g. to minimize CO In some cases, the measuring cell has an open interference or for enhanced safety when reference side, to be supplied with nitrogen. measuring corrosive or poisonous gases) This nitrogen •...

  • Page 48: Gas Connections

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 Installation – Gas Connections Gas Connections HAZARD BY HARMFUL TO HEALTH GASES Take care that all external gas lines are connected as described and that they are gas-tight to avoid leakages! Faulty connected gas lines lead to mortal danger! Don’t breathe the emissions! Emissions may contain harmful to health or toxic components, and may cause headache, sickness, unconsciousness...

  • Page 49: Fig. 2-4: Installation In Bypass Mode

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 Installation – Gas Connections The number of gas connections and their Note! configuration varies according to the installed X-STREAM gas analyzers feature at maxi- options. All gas connectors are labelled and mum eight gas connectors. So, parallel tubing can be found on a label inside the analyzer.

  • Page 50: Fig. 2-6: Flame Arrestor Elements, Considering As Example Fa 01

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 Installation – Gas Connections Gas inlets and outlets are protected by flame The instrument provides up to 8 gas inlets and arrestors, supporting stainless steel pipes of outlets, depending on the ordered configura- either 3.18 mm ( ⁄...

  • Page 51: Special Conditions

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 Installation – Gas Connections 2.4.1 Special Conditions 2.4.1.1 Flammable Gases Analyzers which can handle flammable gases have a containment system which is leak tight to He leak rates < 1*10 mbar l/s. The analyzers can be identified by the type plate and the order- ing code.

  • Page 52: Fig. 2-8: Exemplary Diagram For A Single Channel Instrument For High Gas Pressure

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 2.4 Installation – Gas Connections 2.4.1.3 High Sample and Calibration Gas Pressures The gas paths need additionally to be A separate analyzer flame arrestor has to be protected by suitable external inline flame installed, operating as a breathing device, arrestors, designed and approved for the in- limiting the internal pressure rise in case of stallation area and for the applied higher gas...

  • Page 53: Electrical Installation

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 2.5 Installation – Electrical Electrical Installation EXPLOSION AND ELECTRICAL SHOCK HAZARD Failure to follow the instructions provided below may cause warranty invalidation, property damage and personal injury or death! Installing and connecting power and signal cables are subject to qualified personnel only taking into account all applicable standards and legislative requirements! Take care of the relevant installation standards, as there are (but not limited...
  • Page 54 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 2.5 Installation – Electrical EXPLOSION HAZARD WHEN ENERGIZED Do not open instrument when energized. Ensure that external circuitry is disconnected or de-energized before opening the instrument. All cables (power and signal) must end (be connected) in either a safe (non- hazardous) area or in a protecting enclosure (e.g.
  • Page 55 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 2.5 Installation – Electrical EXPLOSION HAZARD BY INTERNAL BATTERY This analyzer contains an internal battery! Do NOT OPEN the analyzer enclosure if explosive atmosphere may be present! Disregarding may cause explosion even if the analyzer is de-energized! EXPLOSION HAZARD WHEN INSTALLING CABLE GLANDS Use only cables as specified in the cable glands installation instruction, and carefully follow the installation instructions!
  • Page 56 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 2.5 Installation – Electrical Type AD-U adapter installation instructions Installation Guide All Redapt products should be installed in accordance with all relevant Installation Standards and Codes of Practice. BS EN 60079-14: 1997. Electrical Installations in hazardous areas (other than mines) Installation of Redapt products should only be carried out by an engineer trained in cable gland installation.
  • Page 57 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 2.5 Installation – Electrical ATEX approved analyzers provide 4 cable entries (M20 x 1.5) and are shipped with a set of 2 plugs. Owners of such analyzers are responsible to provide suitable cable glands according all applicable standards (e.
  • Page 58 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 2.5 Installation – Electrical Installation with conduits Installation with cable glands Ensure all required parts are available: Ensure all required parts are available: Adaptors, suitable conduits, compound and Cable glands sets and plugs for not used plugs for not used entries (see accessory kit).

  • Page 59: Fig. 2-11: Terminals Block X1 – Analog Signals And Relay Outputs 1-4

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 2.5 Installation – Electrical Analog Outputs Relay Outputs 1 – 4 Terminals for analog signals and relais outputs 1 – 4 are located at the leftmost terminal module (terminal block X1; Fig. 2-11). 4 (0)–20 mA (R ≤...

  • Page 60: Fig. 2-12: Terminals Block X1 – Modbus Interface

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 2.5 Installation – Electrical Modbus Interface Specification and interface control: The 9 terminals on the left (28 – 36) of the Modbus Instruction Manual provided strip next to the power connections carry the with the electronic documentation Modbus interface signals.
  • Page 61 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 2.5 Installation – Electrical Modbus RJ45 connection The RJ45 connectors are located on an electronic board in the card cage section of the unit. For connecting the analyzer into a network for analysis purposes use the RJ45 transfer element on the lower right side of the housing.

  • Page 62: Fig. 2-14: Terminal Blocks X4.1 And X4.2 – Digital Inputs And Outputs

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 2.5 Installation – Electrical Digital inputs and outputs max. 30 V, internally limited to 2,3 mA, H Signal: min. 4 V; L Signal: max. 3 V electrical 7 or 14 digital inputs data common ground (GND), optically iso- lated chassis earth electrical max.

  • Page 63: Fig. 2-15: Terminal Block X5 – Analog Inputs

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 2.5 Installation – Electrical Analog inputs 0 – 1 (10) V, configurable via software; R = 100 kΩ optional (requires the use of wire-bridges, see. Fig.): 2 analog inputs 4 (0) – 20 mA ; R = 50 Ω...
  • Page 64 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 2.5 Installation – Electrical Connecting the power cord The power cord is connected to screw-type terminals located inside the housing. Electrical Connections Power terminals screw terminal with integrated fuse holders max 4 mm² Supported wire cross sections 0.2 to 4 mm (24 to 12 AWG) no need to use wire end sleeves Cable skinning length 8 mm (0.315 inch);...

  • Page 65: Equipotential Bonding Conductor

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 2.5 Installation – Electrical 2.5.1 Equipotential bonding conductor The X-STREAM XEFD enclosure provides an additional terminal for connecting an equi- potential conductor, located at the base part flange’s rear side (see Fig. 2-17), near the The bonding conductor must be nameplate label.
  • Page 66 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 2.5 Installation – Electrical ELECTRICAL SHOCK HAZARD Before completing the electrical connection of the instrument, verify that the cables are inserted and connected in a correct manner! Ensure that the earthing conductor (protective earth; PE) is connected! CRUSHING HAZARD Beware of crushing hazard when closing the analyzer front door! Keep out of the closing area between enclosure cover and base!

  • Page 67: Start Up

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 Chapter 3 Start up 3.1 Final Check Ensure that the analyzer has been installed according to the descriptions in Chapter 2, and that all covers and doors are closed and fastened. EXPLOSION HAZARD Ensure all covers, plugs and housing parts are in place and secured properly before supplying power and signal voltages! Ensure all requirements given within this manual for performing gas analysis within a flameproof enclosure are considered BEFORE supplying gases!

  • Page 68: Performing A Leak Test

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 3.2 Leak Test 3.2 Performing a Leak Test To achieve best and proper measuring results of 30 min. Test has to be carried out with a you must ensure the gas path system does temperate stable analyzer and ambient tem- not have leaks.

  • Page 69: Switching On

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 3.3 Switching On 3.3 Switching On Once the unit has been unpacked and in- In order for the information in this chapter stalled, we recommend to first check the to be of any relevance, the unit must have settings, and if necessary adjust them to the been installed according to the instructions user’s needs.

  • Page 70: Symbols And Typographical Conventions

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 3.3 Symbols Used 3.4 Symbols and Typographical Conventions In the following sections, the symbols and typographical conventions explained below are used to describe the software menus and navigation. Symbol Description Convention Description Within Process Descriptions Within Text (MENU TITLE) For a detailed description...

  • Page 71: Front Panel Elements

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 3.5 Front Panel Elements 3.5 Front Panel Elements All X-STREAM XE gas analyzers feature an For ease of use, the operator at any time can easy-to-use graphical user interface, which select a language for the display: for example displays measurement values, status and English, French, German, Spanish, ect..

  • Page 72: Keys

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 3.5 Front Panel Elements 3.5.3 Keys Six keys enable the use of the menu system. Depending on the operational mode (measur- ing, browsing menus, editing) they have the following functions: enter key: Mode Function Measuring Enter main menu Open submenu (..) or Browsing...
  • Page 73 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 3.5 Front Panel Elements left key: Mode Function Enter main menu or Measuring open 2 measurement display page (if configured) Go up 1 level or page in menu Browsing system Move cursor 1 char to the left Leave channel selection Cancel editing of given Editing...

  • Page 74: Software

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 3.6 Software 3.6 Software The analyzer software displays measurement results and status messages, allows param- eters to be set and edited, and maintenance functions (e.g. calibration) to be carried out. The software is organised hierarchically: The topmost level is called MEASUREMENT DISPLAY, followed by a MAIN MENU;...
  • Page 75 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 3.6 Software Browsing Some menus have more entries than can dis- played at once. In these menus, an indicator Page 1 in the last ( ) and/or first ( ) line indicates the  ...
  • Page 76 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 3.6 Software Editing Component selection menu The editing mode enables changing param- Within the analyzer software, one can distin- eters. It is initiated by pressing enter. guish between analyzer related and compo- nent related menus: While the first contain If the selection is a parameter list, the current entries, relevant for the analyzer (e.g.

  • Page 77: Access Levels & Codes

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 3.6 Software 3.6.1 Access Levels & Codes We recommend to set new ac- Access levels can be used to prevent changes cess codes, if you want to use to parameters by unauthorised personnel. this option! The X-STREAM menu system supports four prioritized access levels, which can be acti- vated and deactivated separately, and should...

  • Page 78: Special Messages

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 3.7 Start Up 3.6.2 Special Messages Start Up 3.7.1 Boot Sequence Depending on the last action performed by the user, one of the following messages may be When the unit is powered up, a series of in- displayed to assist or inform the user.
  • Page 79 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 3.7 Start Up SETUP enables several additional configura- tions, e.g. • 2 pages measurement display • different font sizes The very first display line shows 1.000 • a flashing heart, showing the instrument is operating •...

  • Page 80: Language Settings

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 3.8 Language Settings 3.8 Language Settings All X-STREAM Enhanced gas analyzers fea- For ease of use, the operator at any time can select one of the following languages for the ture an easy-to-use graphical user interface, which displays measurement values, status display: English, French, German, Spanish, Portuguese, Polish and Italian.

  • Page 81: Checking The Settings

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 3.9 Checking the Settings 3.9 Checking the Settings The following sections are structured so that these steps, the unit will be configured to the user’s needs and properly functioning. the user can work through them one by one after powering up the unit.

  • Page 82: Installed Options

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 3.9 Checking the Settings 3.9.1 Installed Options All X-STREAM gas analyzers can be fitted with a variety of optional components: follow these steps to see which options are installed on your analyzer. Press left to return to SETUP, highlight “Installed options”...

  • Page 83: Configuring The Display

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 3.9 Checking the Settings 3.9.2 Configuring the Display Press left to return to SETUP. Check the settings for the measurement display, temperature and pressure units, and Do yet not change entries here. for menu access: press enter to open DIS- This first access to the menu is PLAY.., select “Measurement display..”...

  • Page 84: Calibration Setup

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 3.9 Checking the Settings 3.9.3 Calibration Setup Once the display settings have been checked, Setup.. press left to return to SETUP and open Calibration/Validation.. CALIBRATION to check the calibration set- tings. Multi-channel unit: Select the component to be set in the gas component selection menu.
  • Page 85 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 3.9 Checking the Settings Press left several times to return to SETUP and open MEASUREMENT. Setup.. Measurement.. Signal damping (set in DAMPING) allows Measurement 1of2 smoothing the output signal, but also affects Ranges.. the response time of outputs and display: Damping..

  • Page 86: Setting The Analog Outputs

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 3.9 Checking the Settings 3.9.4 Setting the Analog Outputs Press left to return to SETUP, and then open IN/OUTPUTS. and from there enter ANALOG OUTPUTS. Setup.. In/Outputs.. Analog outputs.. Analog Outputs Output1.. Select the analog output you like to check. Output2..
  • Page 87 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 3.9 Checking the Settings Signal Description None The analog output is deactivated A 0 or 4 mA signal is generated, e.g. to check the signal processing in an 0 mA external system. Whether a 0 or 4 mA signal is generated, is set by the “Out range”...
  • Page 88 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 3.9 Checking the Settings Next, select the output range: • 0-20 mA (dead zero) generates a 20 mA signal, if a concentration is measured at the upper limit of the signal range. A 0 mA signal is generated if the sample gas con- centration equals the value specified with “LowScale”.
  • Page 89 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 3.9 Checking the Settings Operation Modes acc. NAMUR NE 43 The common modes for analog outputs do acquisition system is enabled to distinguish not support the detection of a failure in the between the following situations: measurement system.
  • Page 90 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 3.9 Checking the Settings “0/4 mA” and “20 mA” enable to finetune the analog output to compensate possible devia- tions based on electronics tolerances: Set “Signal” to 0 mA or 20 mA • • measure the output current, •...

  • Page 91: Setting Concentration Alarms

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 3.9 Checking the Settings 3.9.5 Setting Concentration Alarms Note! If concentration alarms are not being used, continue with 3-26. Press left until SETUP is displayed, then open LIMIT ALARMS – CONCENTRATION Multi-channel unit: Select the channel to be setup in SELECT COMPONENT.

  • Page 92: Backup The Settings

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 3.9 Checking the Settings You may turn the alarm function On or Off separately for each channel (“Alarm Monitor”). Concentration It’s also possible to use some of the thresh- olds only. In this case, set the not used to a Alarm Moni- level outside the range limits (for this, “Lo”...
  • Page 93 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 3.9 Checking the Settings Local Backup For now, make a local backup: Save.. Enter LOCAL BACKUP and then select UsrBack Date 7/29/2017 14:26 Restore.. “Save..”. Undo Restore! Busy Progress Save new local backup and overwrite old one! Are you sure? Confirm the operation (select “Yes!”).

  • Page 94: Web Browser

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 3.10 Web Browser 3.10 Web Browser 3.10.1 Connection Via Network Field housings Ethernet1 connector Ethernet2 connector Fig. 3-4: Ethernet Connectors To gain access to the instrument’s web browser interface, first ensure the instrument is powered and connected to your network via Ethernet1 connector (Fig.

  • Page 95: Connection To Single Computer

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 3.10 Web Browser 3.10.2 Connection to Single Computer To directly gain access to the instrument’s web browser interface, first ensure the instrument Setup.. is powered. Next connect it to the computer’s Communcation.. network adapter via Ethernet2 connector (see Ethernet2..

  • Page 96: Fig. 3-5: Web Browser Logon Screen

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 3.10 Web Browser You find the IP address in your web browser address line. Analyzer information Analyzer serial number Analyzer work order number MAC address of interface Enter your username here Enter your password here Default user name is: user1 Default password is: password We recommend to set new pass-...

  • Page 97: Start The Measurement

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 3.11 Start the Measurement 3.11 Start the Measurement After the analyzer is installed, all openings are closed and the settings are checked the analyzer can be started. Before the measurement is working in a proper way, the analyzer should warm up.
  • Page 98 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 3-32 Emerson Process Management GmbH & Co. OHG...

  • Page 99: Chapter 4 Service And Maintenance

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 Chapter 4 Service and Maintenance Note! This chapter deals with service and maintenance procedures related to explosion protection only! More detailled instructions about servicing and maintaining general purpose components of X-STREAM XE gas analyzers are subject of the X-STREAM XE analyzer instruction manual. EXPLOSION HAZARD Inspection, maintenance and service must be carried out considering all related standards e.g.
  • Page 100 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 Service and Maintenance EXPLOSION HAZARD BY FLAMMMABLE GASES Leaks may cause explosion when measuring flammable gases! When measuring flammable gases it is recommended to perform a leak test on all gas paths, connections and components before startup or applying power.

  • Page 101: Verifications And Tests

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 Verifications and Tests Contents 4.1 Verifications and Tests ........4-3 4.2 Replacement of Parts .
  • Page 102 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 Verifications and Tests 4.1.1.2 Detailed Inspection • Check cable inlets (glands or conduits): If the cable moves, e. g. thighten the cap nut. If tightening is ineffective, replace the cable gland or conduit. Also consider the original manufacturer’s instructions for maintenance! •...
  • Page 103 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 Verifications and Tests 4.1.1.3 Tests on Flame Arrestors EXPLOSION HAZARD AND GASES HAZARDOUS TO HEALTH Maintaining the flame arrestor must be carried out considering all applicable safety and legislative rules. Maintenance should be carried out by instructed and trained personnel only! Before opening gas paths they must be purged with safe air or neutral gas ) to avoid hazards caused by toxic, flammable, explosive or harmful to...

  • Page 104: Fig. 4-1: Leak Testing With U-Tube Manometer (Flame Arrestor)

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 Verifications and Tests Analyzer flame overpressure approx. arrestors 0.725 psi/50 mbar stop valve Water Fig. 4-1: Leak Testing with U-tube Manometer (Flame arrestor) 4.1.1.3.2 Pressure Drop Test To measure the pressure drop at a flame ar- restor •...

  • Page 105: Replacement Of Parts

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 Replacement of Parts 4.2 Replacement of Parts EXPLOSION HAZARD BY REPLACEMENTS PARTS Replacement of parts found defective is permitted only by using original parts! Violation voids the approvals and may cause explosions! Parts beside the cast enclosure, the safety of the X-STREAM XEFD relies on: Specifically for ATEX approved analyzers Any ATEX approved flameproof type without Cable glands...
  • Page 106 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 Replacement of Parts Specifically for CSA-C/US approved analyzers Any CSA-C/US certified flameproof type Male thread: M20 x 1,5 Female thread: ⁄ " or ⁄ " per request e.g. Metric-to-NPT adapters - AD-U series by Redapt Ltd. ⁄...

  • Page 107: Vapor Recovery Application – Special Information

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 4.3 Vapor Recovery Application – Special Information 4.3 Vapor Recovery Application – Special Information EXPLOSION HAZARD BY HOT COMPONENTS Consider the waiting time statement on the front door label before opening! Do not open the instrument when energized. Ensure that external circuitry is disconnected or de-energized before opening the instrument.

  • Page 108: Determining The Converter Efficiency

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 4.3 Vapor Recovery Application – Special Information 4.3.1 Determining the converter efficiency Note! The analyzer is configured to measure CH at channel 1 (CH1), with the converter in- stalled in front of its measurement cell. The total content of hydrocarbons (C within the sample gas is measured at chan- •...

  • Page 109: Replacement Instructions  See Additional Instruction Manual

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 4.3 Vapor Recovery Application – Special Information 4.3.2 Replacement Instructions  See additional instruction manual To replace the converter material • consider all applicable safety instructions and measures to switch off the analyzer and connected signals •...

  • Page 110: Failure Situation

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 4.3 Vapor Recovery Application – Special Information 4.3.3 Failure Situation Separated from the converter assembly an Also, the overtemperature protection device independent over temperature protection de- is connect to a X-STREAM digital input. This vice is installed.

  • Page 111: Perform A Calibration

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 4.4 Perform a Calibration 4.4 Perform a Calibration We recommend to perform at least a zero features a valve block, X-STREAM calibration, after startup of the instrument, to Enhanced instruction manual for a compre- ensure proper measuring results.

  • Page 112: Manual Zero Calibration

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 4.4 Manual Calibration 4.4.1 Manual Zero Calibration Starting from the MEASUREMENT SCREEN press down to open the MAIN MENU and Control.. enter CONTROL. To start a zero calibration select the first line Zero Calibration.. Span Calibration..

  • Page 113: Manual Span Calibration

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 4.4 Manual Calibration 4.4.2 Manual Span Calibration Zero Calibration.. Select “Span Calibration..” Span Calibration.. Advanced Calibration.. Apply Gas.. Lock Menus! Acknowledgements Pump 1: Pump 2:  Ranges.. Multi-channel unit: Select the channel to be calibrated in SE- LECT COMPONENT.

  • Page 114: Manual Calibration For Vapor Recovery Applications

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 4.4 Manual Calibration 4.4.3 Manual Calibration for Vapor Recovery Applications 1. The measurement system for this applications includes a converter, therefore calibration Zero Calibration.. span gas must contain oxygen Span Calibration.. for the converter to work prop- Advanced Calibration..

  • Page 115: Dismounting And Disposal

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 Chapter 5 Dismounting and Disposal 5.1 Dismounting and Diposal of the Analyzer HAZARDS FROM DISMOUNTING Dismounting instruments installed in hazardous area requires special instructions to be followed! Only trained personnel, observing all applicable technical and legal requirements, and aware of the possible risks is permitted to dismount these analyzers.
  • Page 116 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 5.1 Dismounting & Disposal GASES HAZARDOUS TO HEALTH Follow the safety precautions for all applied gases and gas cylinders. Before opening the gas lines, they must be purged with air or neutral gas (N2) to avoid danger from escaping toxic, flammable, explosive or hazardous gases.
  • Page 117 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 Appendix This chapter contains Assignment of Terminals and Socket A.1 on page A-2 Emerson Process Management GmbH & Co. OHG...

  • Page 118: A.1 Assignment Of Terminals And Sockets

    Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 Assignment of Terminals and Socket A.1 Assignment of Terminals and Sockets XSTA: Standard strip with standard and optional signals 12 11 10 9 12 11 10 9 1 12 11 10 9 IOIO Pin 1 Pin 8 128,00 mm Pin no.
  • Page 119 Instruction Manual X-STREAM XEFD HASXEDE-IM-EX 07/2017 Assignment of Terminals and Socket XSTD: Optional strips with 7 Dig Inputs and 9 Dig Outputs each Note! The configuration illustrated here is that of the first adapter (X4.1). Inputs 8-14 and outputs 14-22, if available, are on the second adapter (X4.2).
  • Page 120 Instruction Manual HASXEDE-IM-EX X-STREAM XEFD 07/2017 www.RosemountAnalytical.com YouTube.com/user/RosemountAnalytical Analyticexpert.com Facebook.com/Rosemount Twitter.com/Rosemount_News EUROPE ASIA-PACIFIC Emerson Process Management Emerson Process Management Process Gas Analyzer Center of Excellence Asia Pacific Private Limited Industriestrasse 1 1 Pandan Crescent 63594 Hasselroth, Germany Singapore 128461 T +49 6055 884 0 Republic of Singapore F +49 6055 884 209 T +65 6 777 8211...

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