Poulan Pro 422077 Owner's Manual
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Poulan Pro 422077 Owner's Manual

Poulan Pro 422077 Owner's Manual

Poulan pro snow thrower owner's manual
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IMPORTANT MANUAL
OWNER'S MANUAL
MODEL NUMBER:
XT1053ES

SNOW THROWER

Always Wear Eye Protection During Operation
Do Not Throw Away
WARNING:
Read the Owner's Manual and
fol low all Warnings and Safety
In struc tions. Fail ure to do so
can result in serious injury.
422077 08.12.08 TH
Printed in the U.S.A.

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Summary of Contents for Poulan Pro 422077

  • Page 1: Snow Thrower

    Always Wear Eye Protection During Operation Do Not Throw Away WARNING: Read the Owner's Manual and fol low all Warnings and Safety In struc tions. Fail ure to do so can result in serious injury. 422077 08.12.08 TH Printed in the U.S.A.

  • Page 2: Safety Rules

    Safe Operation Practices for Walk-Behind Snow Throwers This snow thrower is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury. Look for this symbol to point out im- por tant safety precautions.

  • Page 3: Table Of Contents

    6. When cleaning, repairing or inspecting the snow thrower, stop the engine and make certain the collector/impel- ler and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent someone from accidentally starting the engine.

  • Page 4: Assembly / Pre-Operation

    PARTS PACKED SEPARATELY IN CARTON (1) DISCHARGE CHUTE ROTATOR HEAD MOUNTING (1) WASHER 3/8 (19131316) (2) SHEAR BOLTS 1/4-20 x 1-3/4 (198636) ASSEMBLY / PRE-OPERATION Read these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower.
  • Page 5 ASSEMBLY / PRE-OPERATION NOTE: The multi-wrench may be used for assembly of the chute rotator head to snow thrower and making ad just ments to the skid plates. UNFOLD UPPER HANDLE 1. Raise upper handle to the operating position and tight en handle knobs securely.
  • Page 6 ASSEMBLY / PRE-OPERATION INSTALL AUGER CONTROL ROD (See Figs. 5 and 6) The auger control rod has the short loop on the end of the spring as shown. 1. Slide rubber sleeve up rod and hook end of spring into control arm with loop opening up as shown.

  • Page 7: Assembly / Pre-Operation

    ASSEMBLY / PRE-OPERATION INSTALL CHUTE DEFLECTOR REMOTE CONTROL (See Figs. 8 and 9) 1. Install remote cable bracket to discharge chute with 5/16-18 carriage bolt and 5/16-18 locknut as shown. Tighten securely. 2. Install remote cable eyelet to chute deflector with 1/4-20 shoulder bolt, nylon washer and 1/4-20 locknut as shown.

  • Page 8: Operation

    OPERATION KNOW YOUR SNOW THROWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your snow thrower or in literature supplied with the product.
  • Page 9 SPARK PLUG SAFETY IGNITION CHOKE CON - TROL THROTTLE / ENGINE CONTROL POWER RECOIL CORD (AUXILIARY) PLUG ELECTRIC STARTER START HANDLE BUTTON PRIM ER NOTE: ITEMS ABOVE ARE SHOWN IN THEIR TYPICAL LOCATION ON THE ENGINE. ACTUAL LOCATION MAY VARY WITH THE ENGINE ON YOUR UNIT.
  • Page 10 The operation of any snow thrower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your snow thrower or performing any ad just - ments or repairs.

  • Page 11: Using The Clean-Out Tool

    TO THROW SNOW (See Fig. 15) The auger rotation is controlled by the auger control lever located on the right side handle. • Squeeze auger control lever to handle to engage the auger and throw snow. • Release the auger control lever to stop throwing snow. AUGER CONTROL LEVER...

  • Page 12: Before Starting The Engine

    LH TURN RH TURN TRIGGER TRIGGER FIG. 18 TO ADJUST SKID PLATES (See Fig. 19) NOTE: The wrench provided in your parts bag may be used to adjust the skid plates. Skid plates are located on each side of the auger housing and adjust the clearance between the scraper bar and the ground surface.

  • Page 13: Operation

    TO START ENGINE • Be sure fuel shut-off valve is in the OPEN position. Your snow thrower engine is equipped with both a 120 Volt A.C. electric starter and a recoil starter. The electric starter is equipped with a three-wire power cord and plug and is designed to operate on 120 Volt A.C.

  • Page 14: Maintenance Schedule

    GENERAL REC OM MEN DA TIONS The warranty on this snow thrower does not cover items that have been sub ject ed to operator abuse or negligence. To receive full value from the warranty, operator must maintain snow thrower as in struct ed in this manual. Some ad just ments will need to be made periodically to properly maintain your snow thrower.

  • Page 15: To Change Engine Oil

    BELTS Check belts for deterioration and wear after every 50 hours of operation and replace if necessary. The belts are not ad just able. Replace belts if they begin to slip from wear. (See “TO REMOVE BELT COVER” in the Service and Adjustments section of this manual).

  • Page 16: Service And Adjustments

    SERVICE AND ADJUSTMENTS WARNING: To avoid serious injury, before performing any service or ad - just ments: 1. Be sure throttle is in STOP position. 2. Remove safety ignition key. 3. Make sure the augers and all mov ing parts have completely stopped. 4.

  • Page 17: To Replace Belts

    SERVICE AND ADJUSTMENTS TO REPLACE BELTS (See Fig. 23) The auger and traction drive belts are not adjustable. If the belts are damaged or begin to slip from wear, they should be replaced. It is recommended that the belt(s) be replaced by a Sears service centre/department.

  • Page 18: Storage

    TO REMOVE WHEELS (See Fig. 24) • Remove the klik pin and remove wheel from axle. IMPORTANT: When installing wheel, be sure to use the axle hole closest to the end of the shaft – do not use the hole in the wheel hub (if equipped). Inner hole in axle and hole in wheel hub are not used for your model snow thrower.

  • Page 19: Troubleshooting

    TROUBLESHOOTING See appropriate section in manual unless directed to an authorized service centre/department. PROBLEM CAUSE Does not start 1. Fuel shut-off valve (if so equipped) in OFF position. 2. Safety ignition key is not inserted. 3. Out of fuel. 4. Throttle in STOP position 5.

  • Page 20: Repair Parts

    REPAIR PARTS SNOW THROWER - - MODEL NUMBER XT1053ES (96192002400) AUGER HOUSING / IMPELLER ASSEMBLY 2 (EXPLODED) 01.07.004-B NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty.
  • Page 21 AUGER HOUSING / IMPELLER ASSEMBLY NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART DESCRIPTION 175321X479 IMPELLER 196710 GEARBOX ASSEMBLY 188909...
  • Page 22 AUGER HOUSING / IMPELLER ASSEMBLY NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 3 (5x) 4 (5x) 01.07.003-A 01.07.024-B PART...
  • Page 23 AUGER HOUSING / IMPELLER ASSEMBLY 01.11.001-A NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 01.07.019-A PART DESCRIPTION 420497X479 AUGER ASSEMBLY 30 LH...
  • Page 24 CONTROL PANEL / CHUTE PART DESCRIPTION 404770X505 CHUTE WELDMENT 178633X505 DEFLECTOR WELDMENT 420673 DEFLECTOR CONTROL ASSEMBLY 420325 DEFLECTOR SEAL 414280 KNOB BLACK 128415 POP RIVET 17501010 SCREW 10−24 X .625 179829 SHOULDER SCREW 179246 PLASTIC WASHER 191730 NUT 1/4−20 72250505 CARRIAGE BOLT 5/16−18 X .50 751153 NUT 5/16−18...
  • Page 25 CONTROL PANEL / CHUTE PART DESCRIPTION 420337 LEVER/CABLE ROTATOR ASSEMBLY 17501010 SCREW 10−24 X .625 420678 ROTATOR HEAD 420677 ROTATOR PIVOT BRACKET 420675 PULLEY PIVOT 420674 CABLE ASSEMBLY NOTES: 1. ITEMS INDICATED WITH AN * ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY. PART DESCRIPTION 188303...
  • Page 26 HANDLES PART DESCRIPTION 419798X479 LOOP HANDLE LH 419799X479 LOOP HANDLE RH 74780524 SCREW 5/16−18 X 1.50 74780528 SCREW 5/16−18 X 1.75 751153 NUT 5/16−18 01.05.002-B NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty.
  • Page 27 HANDLES NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART DESCRIPTION 412683X479 CONTROL PANEL 412681X479 CONTROL LEVER LH 412682X479 CONTROL LEVER RH 412679X008...
  • Page 28 HANDLES NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 01.12.001-A PART DESCRIPTION 180480 IMPELLER ROD ASSEMBLY 405740 TRACTION ROD ASSEMBLY 180445...
  • Page 29 HANDLES 01.10.007-B NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 01.08.007-B PART DESCRIPTION 182906 CONSOLE PANEL 178668 HEADLIGHT BEZEL 180927...
  • Page 30 DRIVE NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. ITEM 43 EXPLODED 51 52 01.02.006-D 1 inch = 25.4 mm...
  • Page 31 DRIVE PART DESCRIPTION 198474 SPEED SELECTOR ASSEMBLY 17501010 SCREW 10−24 X .625 402685X505 END PLATE 17490508 SCREW 5/16−18 X .50 57079 WASHER 405485 CONTROL ARM 198580 CLEVIS PIN 403097X004 SHIFTER PLATE 402881 SHOULDER BOLT 403096X004 SHIFTER BRACKET 191730 NUT 1/4−20 402856X004 CLUTCH PLATE 416717X004...
  • Page 32 DRIVE 01.03.002-A NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART DESCRIPTION 404923 AXLE ASSEMBLY (assy of 1a,1b) 404307 AXLE SHAFT 9465M1...
  • Page 33 CHASSIS / ENGINE / PULLEYS NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 01.00.008-A PART DESCRIPTION - - - - - - ENGINE, TEC (MODEL LH358SA-159628A)
  • Page 34 CHASSIS / ENGINE / PULLEYS NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 01.04.019-A PART DESCRIPTION 192213 BELT COVER 179157...
  • Page 35 WHEELS 01.06.005-A PART DESCRIPTION 410293 CABLE BRACKET LH 410294 CABLE BRACKET RH 17060410 SCREW 1/4−20 X .625 NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART DESCRIPTION 192092X428...
  • Page 36 WHEELS 01.15.001-A NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART 405161 184471 12000045 192126 182466 187622 194941 179139...
  • Page 37 BAG OF PARTS PART DESCRIPTION 198563 POWER CORD 169675 RETAINER PIN 180684 WRENCH 184505 REMOTE SPRING 179829 SHOULDER BOLT 1/4−20 179246 NYLON WASHER 1/4−20 191730 LOCKNUT 1/4−20 01.14.008-A NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty.
  • Page 38 IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART DESCRIPTION 181037 DECAL, DANGER 422150 DECAL, POULAN PRO XT 10.5 HP/30" 181035 DECAL, DANGER, DEFLECTOR 181042 DECAL, DANGER 422149 DECAL, PRO XT...
  • Page 39 SERVICE NOTES...

  • Page 40: Warranty

    This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975. LIMITED WARRANTY In Canada contact: Poulan Pro, Customer Service Department 5855 Terry Fox Way Mississauga, Ontario L5V 3E4...

This manual is also suitable for:

96192002400Xt1053es

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