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Poulan Pro 421895 Owner's Manual

Poulan pro snow thrower owner's manual
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IMPORTANT MANUAL
OWNER'S MANUAL
MODEL NUMBER:
96192001904

SNOW THROWER

Always Wear Eye Protection During Operation
Do Not Throw Away
WARNING:
Read the Owner's Manual and
fol low all Warnings and Safety
In struc tions. Fail ure to do so
can result in serious injury.
421895 10.13.08 SR
Printed in U.S.A.

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Summary of Contents for Poulan Pro 421895

  • Page 1: Snow Thrower

    Always Wear Eye Protection During Operation Do Not Throw Away WARNING: Read the Owner's Manual and fol low all Warnings and Safety In struc tions. Fail ure to do so can result in serious injury. 421895 10.13.08 SR Printed in U.S.A.

  • Page 2: Safety Rules

    Safe Operation Practices for Walk-Behind Snow Throwers This snow thrower is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury. Look for this symbol to point out im- por tant safety precautions.

  • Page 3: Table Of Contents

    6. When cleaning, repairing or inspecting the snow thrower, stop the engine and make certain the collector/impel- ler and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent someone from accidentally starting the engine.
  • Page 4 PARTS PACKED SEPARATELY IN CARTON (1) TRACTION DRIVE CONTROL ROD (1) DISCHARGE CHUTE EXTRA SHEAR BOLTS AND NUTS (6) SHEAR BOLTS 1/4-20 x 1-3/4 (198636) ROTATOR HEAD MOUNTING (1) WASHER 3/8 (1) LOCKNUT 3/8 (19131316) (73800600) CHUTE DEFLECTOR REMOTE CONTROL (1) LOCKNUT (1) CARRIAGE BOLT 5/16-18...

  • Page 5: Assembly / Pre-Operation

    ASSEMBLY / PRE-OPERATION Read these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower. Reading the entire manual will familiar- ize you with the unit, which will assist you in assembly, operation and maintenance of the product.
  • Page 6 ASSEMBLY / PRE-OPERATION INSTALL TRACTION DRIVE CONTROL ROD (See Figs. 3 and 4) The traction drive control rod has the long loop on the end of the spring as shown. 1. Slide rubber sleeve up rod and hook end of spring into pivot bracket with loop opening down as shown.

  • Page 7: Assembly / Pre-Operation

    ASSEMBLY / PRE-OPERATION INSTALL DISCHARGE CHUTE / CHUTE ROTATOR HEAD (See Fig. 7) NOTE: The multi-wrench provided in your parts bag may be used to install the chute rotator head. 1. Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower.

  • Page 8: Operation

    OPERATION KNOW YOUR SNOW THROWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your snow thrower or in literature supplied with the product.
  • Page 9 SPARK PLUG SAFETY IGNITION CHOKE CON - TROL THROTTLE / ENGINE CONTROL RECOIL POWER (AUXILIARY) CORD STARTER PLUG ELECTRIC HANDLE START BUTTON PRIM ER NOTE: ITEMS ABOVE ARE SHOWN IN THEIR TYPICAL LOCATION ON THE ENGINE. ACTUAL LOCATION MAY VARY WITH THE ENGINE ON YOUR UNIT.
  • Page 10 The operation of any snow thrower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your snow thrower or performing any ad just - 00155 ments or repairs.

  • Page 11: Using The Clean-Out Tool

    TO THROW SNOW (See Fig. 15) The auger rotation is controlled by the auger control lever located on the right side handle. • Squeeze auger control lever to handle to engage the auger and throw snow. • Release the auger control lever to stop throwing snow. AUGER CONTROL LEVER...

  • Page 12: Before Starting The Engine

    ground surface. Adjust skid plates evenly to proper height for current surface conditions. For removal of snow in normal con di tions, such as a paved driveway or side walk, place skid plates in the highest position (lowest scraper clear ance) to give a 1/8" clearance between the scraper bar and the ground.

  • Page 13: Snow Throwing Tips

    TO START ENGINE • Be sure fuel shut-off valve is in the “OPEN” position. Your snow thrower engine is equipped with both a 120 Volt A.C. electric starter and a recoil starter. The electric starter is equipped with a three-wire power cord and plug and is designed to operate on 120 Volt A.C.

  • Page 14: Maintenance Schedule

    GENERAL REC OM MEN DA TIONS The warranty on this snow thrower does not cover items that have been sub ject ed to operator abuse or negligence. To receive full value from the warranty, operator must maintain snow thrower as in struct ed in this manual. Some ad just ments will need to be made periodically to properly maintain your snow thrower.

  • Page 15: To Change Engine Oil

    AUGER GEAR CASE • The gear case was filled with lubricant to the proper level at the factory. The only time the lubricant needs attention is if service has been performed on the gear case. • If lubricant is required, use only Ronex ED #1 grease.

  • Page 16: Service And Adjustments

    SERVICE AND ADJUSTMENTS WARNING: To avoid serious injury, before performing any service or ad just ments: 1. Be sure throttle is in STOP position. 2. Remove safety ignition key. 3. Make sure the augers and all mov ing parts have completely stopped. 4.

  • Page 17: To Replace Belts

    SERVICE AND ADJUSTMENTS TO REPLACE BELTS (See Fig. 24) The auger and traction drive belts are not adjustable. If the belts are damaged or begin to slip from wear, they should be replaced. It is recommended that the belt(s) be replaced by a service centre/department.

  • Page 18: Storage

    SERVICE AND ADJUSTMENTS IMPORTANT: When installing wheel, be sure to use the axle hole closest to the end of the shaft – do not use the hole in the wheel hub (if equipped). Inner hole in axle and hole in wheel hub are not used for your model snow thrower. NOTE: To seal punctures or prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer.

  • Page 19: Troubleshooting

    TROUBLESHOOTING See appropriate section in manual unless directed to a qualified service centre. PROBLEM CAUSE Does not start 1. Fuel shut-off valve (if so equipped) in OFF position. 2. Safety ignition key is not inserted. 3. Out of fuel. 4. Throttle in STOP position. 5.

  • Page 20: Repair Parts

    REPAIR PARTS AUGER HOUSING / IMPELLER ASSEMBLY NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL PP11530ES (96192001904) 3 (5x) 4 (5x) PART...
  • Page 21 REPAIR PARTS AUGER HOUSING / IMPELLER ASSEMBLY 01.11.001-A NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL PP11530ES (96192001904) PART 01.07.019-A...
  • Page 22 REPAIR PARTS AUGER HOUSING / IMPELLER ASSEMBLY NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL PP11530ES (96192001904) 2 (EXPLODED) 01.07.004-B 1 inch = 25.4 mm...
  • Page 23 REPAIR PARTS AUGER HOUSING / IMPELLER ASSEMBLY NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL PP11530ES (96192001904) PART DESCRIPTION 175321X479...
  • Page 24 REPAIR PARTS AUGER HOUSING / IMPELLER ASSEMBLY 01.17.003-B NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL PP11530ES (96192001904) 01.16.001-A PART...
  • Page 25 REPAIR PARTS CONTROL PANEL / DISCHARGE CHUTE PART DESCRIPTION 404770X428 CHUTE WELDMENT 178633X428 DEFLECTOR WELDMENT 420673 DEFLECTOR CONTROL ASSEMBLY 420325 DEFLECTOR SEAL 414280 KNOB BLACK 128415 POP RIVET 17501010 SCREW 10−24 X .625 179829 SHOULDER SCREW 179246 PLASTIC WASHER 191730 NUT 1/4−20 72250505 CARRIAGE BOLT 5/16−18 X .50...
  • Page 26 REPAIR PARTS CONTROL PANEL / DISCHARGE CHUTE PART DESCRIPTION 420337 LEVER/CABLE ROTATOR ASSEMBLY 17501010 SCREW 10−24 X .625 420678 ROTATOR HEAD 420677 ROTATOR PIVOT BRACKET 420675 PULLEY PIVOT 420674 CABLE ASSEMBLY NOTES: 1. ITEMS INDICATED WITH AN * ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY. PART DESCRIPTION 188303...
  • Page 27 REPAIR PARTS HANDLES PART DESCRIPTION 182906 PANEL CONSOLE 178668 HEADLIGHT BEZEL 178666 HALOGEN HEADLIGHT 184471 SHOULDER SCREW 175262 SCREW 10−24 X 1.25 180964 WIRE HARNESS 401620 BULB PART DESCRIPTION 412675X004 INTERLOCK SPRING 414572 INTERLOCK CAM 178831 TORSION SPRING 169675 RETAINER 17060410 SCREW 1/4−20 X .625 421252X004...
  • Page 28 REPAIR PARTS HANDLES PART DESCRIPTION 419798X479 LOOP HANDLE LH 419799X479 LOOP HANDLE RH 74780524 SCREW 5/16−18 X 1.50 751153 NUT 5/16−18 PART DESCRIPTION 419797X479 LOWER TUBE 418313X479 PIVOT SUPPORT 150078 BOLT 5/16−18 X .750 17000616 SCREW 3/8−16 X 1.00 NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
  • Page 29 REPAIR PARTS HANDLES NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL PP11530ES (96192001904) PART DESCRIPTION 412683X479...
  • Page 30 REPAIR PARTS HANDLES NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL PP11530ES (96192001904) PART 180480 405740...
  • Page 31 REPAIR PARTS DRIVE 01.03.002-A NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL PP11530ES (96192001904) PART 404923 404307...
  • Page 32 REPAIR PARTS DRIVE NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL PP11530ES (96192001904) ITEM 43 EXPLODED 51 52 01.02.003-D...
  • Page 33 REPAIR PARTS DRIVE PART DESCRIPTION 198474 SPEED SELECTOR ASSEMBLY 17501010 SCREW 10−24 X .625 402685X428 END PLATE 17490508 SCREW 5/16−18 X .50 57079 WASHER 405485 CONTROL ARM 198580 CLEVIS PIN 403097X004 SHIFTER PLATE 402881 SHOULDER BOLT 403096X004 SHIFTER BRACKET 191730 NUT 1/4−20 402856X004 CLUTCH PLATE...
  • Page 34 REPAIR PARTS CHASSIS / ENGINE / PULLEYS NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL PP11530ES (96192001904) 01.00.008-B PART DESCRIPTION...
  • Page 35 REPAIR PARTS CHASSIS / ENGINE / PULLEYS NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL PP11530ES (96192001904) PART DESCRIPTION 192213...

  • Page 36: Wheels

    REPAIR PARTS WHEELS 01.15.003-A NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL PP11530ES (96192001904) 01.06.006-A PART DESCRIPTION...
  • Page 37 REPAIR PARTS WHEELS 01.15.001-A NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL PP11530ES (96192001904) PART 405161 184471...
  • Page 38 REPAIR PARTS BAG OF PARTS 01.14.008-A NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL PP11530ES (96192001904) PART DESCRIPTION 198636...

  • Page 39: Repair Parts

    SNOW THROWER - MODEL PP11530ES (96192001904) KEY PART DESCRIPTION 181037 Decal, Danger 181042 Decal, Danger 181035 Decal, Danger, Deflector 187867 Decal, Poulan Pro, 11 HP / 30" 187892 Decal, Poulan Pro 181033 Decal, Instruction 415399 Decal, LH Trigger 415398 Decal, RH Trigger 415475...

  • Page 40: Warranty

    This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975. LIMITED WARRANTY In Canada contact: Poulan Pro, Customer Service Department 5855 Terry Fox Way Mississauga, Ontario L5V 3E4...

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96192001904

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