1. Manuals
  2. Brands
  3. Colibri Manuals
  4. Measuring Instruments
  5. SMARTHUB
  6. User manual

Colibri SMARTHUB User Manual

Device monitoring unit
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
SMARTHUB Device Monitoring Unit
USER MANUAL
SMARTHUB
1

Advertisement

Table of Contents
loading

Summary of Contents for Colibri SMARTHUB

  • Page 1 SMARTHUB Device Monitoring Unit USER MANUAL SMARTHUB...

  • Page 2: Table Of Contents

    1.2. Statement of Conformity 1.3. Safety Warnings 1.4. General Overview 1.5. SMARTHUB Ecosystem 1.6. Main Features 1.7. Basic Configuration 1.8. SMARTHUB Case Contents 1.9. Display Tablet 1.10. SMARTHUB APP 1.11. HSM Jet Spindle INSTALLATION 2.1. System Requirements 2.2. Mechanical Installation 2.3.

  • Page 3: General

    GENERAL 1.1. Compliance and Certification SMARTHUB is environmental and mechanical laboratory tested and certified. FCC Compliance Statement: This device has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in residential installations.

  • Page 4: Statement Of Conformity

    1.2 Statement of Conformity The SMARTHUB unit and spindle speed sensor are IP67 complaint. The SMARTHUB device meets the following standards: European Standards (CE) • EMC: EN 301489-1/17 • Radio: EN 300328 V 1.8.1 • Safety: EN 61010-1:2010 American Standards (UL) •...

  • Page 5: General Overview

    General Overview The SMARTHUB is an innovative real time data monitoring, processing, and switching unit for safe, efficient operating of the HSM Jet Spindle (SPINJET/Typhoon/TR speed increasers) installed on CNC milling or turning centers. 1.5 SMARTHUB Ecosystem SMARTHUB receives a wireless 2.4 GHz signal from the Spindle's on-board speed sensor RPMs and other data (battery, RSSI, hours, etc.), process it and relays it to the...

  • Page 6: Main Features

    Main Features • SMARTHUB monitors up to 4 devices working simultaneously and can store another 128 devices in stand-by mode. • SMARTHUB continuously monitors real- time RPMs, battery level, RSSI, speed alerts, device ID, working hours, and also displays tools installed and machine ID.

  • Page 7: Smarthub App

     Spindle I/D number  Machine identification data  1.11 HSM Jet Spindle Colibri's coolant-driven HSM Jet Spindle, tradenames (SPINJET/Typhoon) are packaged and sold separately. Please refer to the HSM Jet Spindle User Manual for installation and operating instructions. SMARTHUB...

  • Page 8: Installation

    INSTALLATION The SMARTHUB unit connects with all common PLC I/O ports and takes up only a small area for mounting in the CNC machine. It requires minimal mechanical installation. 2.1. System Requirements • 24V (AC/DC) xxx [mA] max power feed line •...

  • Page 9: Electrical Installation (Wiring)

    Principal Signals Electrical Circuit Diagram 2.4. Signals Control Sealed (IP certified), the SMARTHUB Unit is powered by a 24VDC from the CNC machine electric cabinet, providing signals in discrete control mode (connected to PLC I/O's), or optionally send data packs via RS232 serial communication.

  • Page 10: Signals Wiring

    (safety). 1 when power is on and spindle speed = 0. • HIGH/LOW RPM: Speed either lower or higher than the preset limit. Signal is high when high or low limit preset values are exceeded, Signal low when speed returns to normal. NOTE: Additional signals available upon customer request. SMARTHUB...

  • Page 11: Signals Time Chart

    2.5. LED Panel Indicators The SMARTHUB has a 4 colored LED panel indicators that signify functionality modes or possible fault. After powering up, LEDs will turn on for 3 seconds while performing a self-test procedure.
  • Page 12 Reading should show ~ 0V multi-meter RED point c.Test live signals (during spindle operation) • Make sure SmartHUB power is on (BLUE and GREEN lights should be lit) • Turn on Tablet display • Tap "Devices" to see the list of connected devices •...

  • Page 13: Post Installation

    High/low RPM (BLUE wire) - default state is LOW - touch the BLUE wire with the multi-meter RED point - reading should show 22.5V ~ 23.9V if spindle speed is out of limits NOTE: The SmartHUB should be in proper working order if the above tests have been performed correctly. 2.6.2.
  • Page 14 The 'Automatic Setting' uses system default limits, while the 'Manual Setting' allows the user to enter custom speed limits. Low Limit: Custom speed limit low range. High Limit: Custom speed limit high range. 10. Cancel: Cancel adding new device. SMARTHUB...
  • Page 15 RSSI: Signal Strength Indicator. Grey when sensor is not active or transmitting. Edit: Press icon on any line to edit spindle properties. 10. Remove: Tap icon on any line to disconnect the spindle. Add Device: Tap icon to connect another spindle. • Active Tags Screen SMARTHUB...
  • Page 16 Active Spindle: Tap to display active spindle rotation speed charts. Active Spindle: Displays additional active spindle. Alert: Indication of High/Low RPM. Warning: Indication of Low Battery or Low RSSI. Note: Tap the Warning/Alert sign to view more detailed status information. SMARTHUB...
  • Page 17 Signal Strength: Icon indicates sign strength from all bands filled white (strong signal) to all bands grey, (weak or no signal). RPM Reading: Most recently measured RPM value from selected spindle. 10. Station: Machine name. 11. Cutting Tool: Cutting tool type. SMARTHUB...
  • Page 18 MAINTENANCE The SMARTHUB unit is free from maintenance. It is however recommended to periodically wipe the face of the unit with a clean cloth, to ensure colored LED indicators are unobstructed by cutting fluid residue and easily visible. • Recommended Operating Environment: Temperature Range: 0 - 50° C •...
  • Page 19 The battery life is long, at least ~750 hr. • It is highly recommended to replace battery when necessary, otherwise no data will be transmitted and the SmartHUB will no longer "recognize" the spindle. This can pose safety problems SMARTHUB...
  • Page 20 Nothing happens as long as the spindle/device isn’t paired to both of them. Will the SmartHUB immediately receive the spindle (device) transmissions? As long as the device is paired with the SmartHUB, it immediately and automatically starts monitoring. How many more signals can be added in the future? More signals may be added as needed;...

  • Page 21: Maintenance

    Maintenance and service, for a period commencing from the date of invoice referenced by the SMARTHUB serial no. imprinted on the back of the housing, is valid until: 12 months from the date of invoice.

  • Page 22: Warranty

    The manufacturer reserves the right to choose the method of shipment on all replacement parts supplied under warranty. • The customer shall bear all shipping costs related to SMARTHUB units which are not under warranty. Repair and Refurbishment: SMARTHUB Unit Warranty Frame •...
  • Page 23 Transfer of Warranty The SMARTHUB unit is only covered under warranty to the original buyer of the SMARTHUB and this warranty is non-transferable to, and may not be enforced by, any third parties, including, but not limited to; subsequent buyers, users or assignees of the unit.
  • Page 24 SMARTHUB Device Monitoring Unit USER MANUAL SMARTHUB...

Table of Contents