Polaris VIRAGE W005197D Parts Manual
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Polaris VIRAGE W005197D Parts Manual

Polaris VIRAGE W005197D Parts Manual

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VIRAGE
Model #W005197D
INT'L VIRAGE
Model #W005197I
Rev. 01
E 2000 Polaris Sales Inc.
E 2000 Polaris Sales Inc.
PARTS MANUAL PN 9915581 and MICROFICHE PN 9917173 11/00

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Summary of Contents for Polaris VIRAGE W005197D

  • Page 1 VIRAGE Model #W005197D INT’L VIRAGE Model #W005197I Rev. 01 E 2000 Polaris Sales Inc. E 2000 Polaris Sales Inc. PARTS MANUAL PN 9915581 and MICROFICHE PN 9917173 11/00...

  • Page 2: Table Of Contents

    VIRAGE W005197D and INT’L VIRAGE W005197I BATTERY BOX ..... . BILGE PUMP ......

  • Page 3: Specifications

    Starting System Ignition Timing; BTDC @3000 RPM Battery Polaris Industries Inc. reserves the right to make changes in design and specifications and/or to make additions or improvements to its products without notice. 17 US Gallons (64.26 l) Engine Type Induction Type 6 Quarts (5.68 l)
  • Page 4 2000 POLARIS VIRAGE PUBLICATION NUMBERS MODEL VIRAGE INT’L VIRAGE OWNER’S MODEL # MANUAL W005197D 9915574 W005197I 9915574 PARTS PARTS MANUAL MICROFICHE 9915581 9915589 9915581 9915589 ASSEMBLY INSTRUCTIONS 9915597 9915597...
  • Page 5 SHROUD VIRAGE W005197D and INT’L VIRAGE W005197I E 2000 Polaris Sales Inc. 34 33...
  • Page 6 4 Nut, Hex 21 7080926 1 Cable, Choke 22 7546704 2 Nut, Nylok 23 7555839 2 Washer SHROUD VIRAGE W005197D and INT’L VIRAGE W005197I Ref. Part No. 24 7541931 25 5244673 26 7516717 27 5411664 28 2690151 29 5433210-070 30 - - - - - - - - - - - - - -...
  • Page 7 HULL and BODY VIRAGE W005197D and INT’L VIRAGE W005197I Bulkhead...
  • Page 8 4 Nut, Nylok 15 7555839 12 Washer 16 7555870 2 Washer, Dish, Rubber 17 2670150 1 Strap, Bow HULL and BODY VIRAGE W005197D and INT’L VIRAGE W005197I Ref. Part No. 18 5521568-070 5521569-070 19 5811440 20 5432272-070 5432273-070 21 7515198...
  • Page 9 2 Washer 11 7552615 2 Washer, Lock 12 7512045 2 Screw 13 5521565 1 Seal, Door FRONT STORAGE COMPARTMENT VIRAGE W005197D and INT’L VIRAGE W005197I Ref. Part No. 14 7621235 15 7080853 16 7041758 17 5411559 18 7080483 19 5211740...
  • Page 10 6 7078260 1 Decal - Fire Extinguisher 7 7077777 1 Decal - Star Emblem 8 7078564 1 Decal - Front, RH DECALS VIRAGE W005197D and INT’L VIRAGE W005197I Ref. Part No. 9 7078570 10 7077768 11 7078566 12 7078567 13 7078576...
  • Page 11 11 7511873 1 Screw 12 7080442 2 Coupling, End, Fuel Cap Chain 13 5433553 1 Inlet, Fuel FUEL TANK VIRAGE W005197D and INT’L VIRAGE W005197I Ref. Part No. 14 5811492 15 5433621 16 7080766 17 5411757 18 7080451 19 2410124...

  • Page 12: Fuel System Parts Diagram

    8 - - - - - - - - - - - - - - 1 Separator, Fuel/Water (See Fuel/Water Separator Pg. C10, Ref. 5) FUEL SYSTEM VIRAGE W005197D and INT’L VIRAGE W005197I SEE NOTE BELOW NOTE: Fuel line from fuel/water separator connects to fuel sender fitting marked “ON.”...
  • Page 13 12 7555838 5 Washer, Lock 13 5431357 2 Plate, Bottom, Seat Base Latch 14 5431358 1 Handle, Seat Base Latch SEAT VIRAGE W005197D and INT’L VIRAGE W005197I Ref. Part No. 15 5431359 16 1013202 17 7517669 18 7517717 19 7080914...
  • Page 14 9 7080481 2 Clamp, Hose 10 7052130 1 Elbow, 90 Degree 11 2410131 1 Sender, Oil Level OIL TANK VIRAGE W005197D and INT’L VIRAGE W005197I Ref. Part No. 12 7080138 13 4010051-30 14 7080307 15 8450003-1525 16 2530015 17 7080474...
  • Page 15 1 Switch, START/STOP/BILGE 13 7080675 1 Lanyard w/Whistle 14 1820820-070 1 Handlebar w/Grip 15 5132317 1 Column, Steering STEERING VIRAGE W005197D and INT’L VIRAGE W005197I Ref. Part No. 16 5433136 17 5433135 18 7542335 19 7555831 20 5811551 21 7517787...
  • Page 16 1 Brace, Steering Cable 11 7555891 2 Washer 12 7516717 2 Bolt 13 7542528 2 Nut STEERING VIRAGE W005197D and INT’L VIRAGE W005197I Ref. Part No. 14 1860103 15 7571625 16 1860105 17 7080931 18 7060154 19 7555837 20 7541931...
  • Page 17 3 Clamp, Hose 5 5410663 2 Bumper, Drive Shaft 6 6230103 1 Shaft, Drive 7 7080629 1 Fitting, Lubrication DRIVE SYSTEM VIRAGE W005197D and INT’L VIRAGE W005197I Ref. Part No. 8 3610040 9 1341145 10 5411027 11 5432298 12 5411174 13 5431985 Qty.
  • Page 18 4 Washer, Pump Stud 17 5131573 1 Housing, Pump 18 7555966 3 Washer, Flat 19 7542455 4 Nut, Nylok PROPULSION VIRAGE W005197D and INT’L VIRAGE W005197I Ref. Part No. 20 5410652 21 5410817 22 5811984 23 5431523 24 5130999 25 7515366...
  • Page 19 REVERSE VIRAGE W005197D and INT’L VIRAGE W005197I...
  • Page 20 1 Bracket, Reverse Plate, Rear 22 7661041 4 Rivet 23 5433647 1 Bushing 24 5433673 1 Plunger REVERSE VIRAGE W005197D and INT’L VIRAGE W005197I Ref. Part No. 25 5240257 26 7512049 27 5433954 28 7555952 29 7516806 30 7661010 31 7555837...
  • Page 21 VIRAGE W005197D and INT’L VIRAGE W005197I EXHAUST SYSTEM...

  • Page 22: Battery Box

    1 Silencer, Exhaust 21 5812094 3 Pad 22 7080445 2 Clamp, Hose 23 5411951 2 Hose EXHAUST SYSTEM VIRAGE W005197D and INT’L VIRAGE W005197I Ref. Part No. 24 7080907 25 5433810 26 5830197 27 5411863 28 7555836 29 7515116 30 5245072...
  • Page 23 4 Washer, Lock 12 7517330 4 Screw 13 5244508 2 Plate, Repair 14 3021103 4 Mount, Engine ENGINE MOUNTING VIRAGE W005197D and INT’L VIRAGE W005197I Ref. Part No. 15 5211727 16 7552610 17 7517627 18 1060142 19 7555835 20 7515357...
  • Page 24 1 Bracket, Battery Hold Down 5 5432413 1 Cover, Battery 6 5410682 1 Grommet, Vent 7 7080483 3 Cable Tie BATTERY BOX VIRAGE W005197D and INT’L VIRAGE W005197I Ref. Part No. 8 7052078 9 5432121 10 4140009 11 2200619 12 4010118 13 5850136 Qty.
  • Page 25 1 Hose, Inlet 12 7080138 10 Cable Tie 13 7516727 2 Screw 14 7516725 4 Screw COOLING SYSTEM VIRAGE W005197D and INT’L VIRAGE W005197I Ref. Part No. 15 1260694 16 7555856 17 7552611 18 7517004 19 5811045 20 5020746 21 5521398-13...
  • Page 26 7 5431634 1 Fitting, Pitot 8 5131602 1 Scoop, Inlet WATER INLET VIRAGE W005197D and INT’L VIRAGE W005197I Ref. Part No. 9 - - - - - - - - - - - - - - 10 5630542-067 11 7515155...

  • Page 27: Bilge Pump

    4 Clamp 3 8450050-26 1 Hose, Water 4 7080492 2 Cable Tie 5 5431444 1 Fitting, Water, Thru-Hull BILGE PUMP VIRAGE W005197D and INT’L VIRAGE W005197I Ref. Part No. 6 5811317 7 5411595 8 2410169 9 7512043 10 7555837 Qty.
  • Page 28 7 2520185 1 Filter, Intake 8 5432464-070 1 Cover, Intake 9 7546708 2 Nut ENGINE AIR INTAKE/HULL AIR INLET VIRAGE W005197D and INT’L VIRAGE W005197I Ref. Part No. 10 7661042 11 5433220 12 5411545 13 5812108 14 5411958 15 7080439...
  • Page 29 ELECTRICAL BOX VIRAGE W005197D and INT’L VIRAGE W005197I Top View...

  • Page 30: Electrical Box Parts List

    3 Screw 19 4010304 1 Regulator, 1 Button 20 7547059 4 Nut 21 4010238 1 Cable, Battery/Solenoid ELECTRICAL BOX VIRAGE W005197D and INT’L VIRAGE W005197I Ref. Part No. 22 4010237 23 5411491 24 7080461 25 7515113 26 7555836 27 5432574...
  • Page 31 8 5433130 1 Plug 9 3574214 1 Bushing 10 7041457 1 Spring 11 3569806 1 Bushing CRANKCASE VIRAGE W005197D and INT’L VIRAGE W005197I Ref. Part No. 12 7517676 13 7516806 14 1201923 15 5811550 16 7516723 17 7663002 18 5411564...
  • Page 32 8 Nut 12 3021019 2 Cylinder 13 5830043 1 Gasket, Carb 14 7517306 2 Screw CYLINDER & MANIFOLD VIRAGE W005197D and INT’L VIRAGE W005197I Ref. Part No. 15 7080654 16 5241134 17 7516807 18 5630656 19 5432104 20 1201689 21 5830123...
  • Page 33 1 Kit - Connecting Rod Assembly (Incl. 5-7) 9 3584001 2 Bearing, Connecting Rod (20 mm) 10 3585503 4 Bearing, Ball CRANKSHAFT and PISTON VIRAGE W005197D and INT’L VIRAGE W005197I Ref. Part No. 11 7710441 12 5411524 13 7710435 14 5410613...

  • Page 34: Carburetor

    8 3050193 1 Jet, Main, Keihin 9 3050133 1 Jet, Pilot, Keihin 10 3050135 8 Screw, Jet Block Cover CARBURETOR VIRAGE W005197D and INT’L VIRAGE W005197I Ref. Part No. 11 3050139 12 2200730 13 3050137 14 3050204 15 3050147 16 3050138...
  • Page 35 1 Cable, Oil Pump 2 8450061-54 2 Line, Oil 3 7080603 4 Clamp, 7 mm 4 7555944 1 Washer OIL PUMP VIRAGE W005197D and INT’L VIRAGE W005197I Ref. Part No. 5 7710427 6 5411293 7 7516605 8 2540073 Qty. Description...
  • Page 36 5 4010189 1 Asm., Flywheel 6 7517431 1 Screw 7 7555907 1 Washer 8 7546909 1 Nut MAGNETO VIRAGE W005197D and INT’L VIRAGE W005197I Ref. Part No. 9 4010348 10 4010228 11 4010175 12 7080471 13 4010173-42 14 4010173-56 15 7080483 16 4020155 Qty.
  • Page 37 2 Ring, Rubber 10 3240207 1 Asm., Rear Bracket 11 3240118 AR Washer, Thrust 12 3240112 1 Washer, Thrust STARTING MOTOR VIRAGE W005197D and INT’L VIRAGE W005197I Ref. Part No. 13 3240205 14 4060119 15 3240206 16 3240114 17 3083737 18 3240126...
  • Page 38 2 Washer, Lock 3 7555870 2 Washer, Dish 4 5132374 2 Spacer 5 3240220 1 Separator, Fuel/Water (Incl. 6-9) FUEL/WATER SEPARATOR VIRAGE W005197D and INT’L VIRAGE W005197I Ref. Part No. 6 3240209 7 3240239 8 3240238 9 3240240 Qty. Description...

  • Page 39: Decals

    Ref. Part No. Qty. Description 2872635 1 Kit - Engine Fogging 1 7080138 4 Cable Tie 2 7080484 2 Clamp, Hose 3 7080476 2 Clamp, Hose 4 7052139 1 Fitting, Tee 5 7075738 1 Decal - Engine Primer 6 8450062 AR Line, Oil 7 3160114 1 Primer, Engine, Fog...

  • Page 40: Tool Kit

    3 - - - - - - - - - - - - - - 1 Screwdriver TOOL KIT VIRAGE W005197D and INT’L VIRAGE W005197I Ref. Part No. 4 9915574 5 - - - - - - - - - - - - - - 6 - - - - - - - - - - - - - - Qty.
  • Page 41 PRINTED IN THE USA PARTS MANUAL PN 9915581 and MICROFICHE PN 9917173 11/00...

This manual is also suitable for:

Virage w005197iVirage 2000W005197d 2000Int'l virage 2000W005197i 2000

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