Viessmann VITOCELL 100-B Service Instructions Manual
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Viessmann VITOCELL 100-B Service Instructions Manual

Hot water storage, dual mode dhw cylinder with solar-divicon
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VIESMANN
Service instructions
for contractors
Vitocell 100-B
Type CVBA
Dual mode DHW cylinder with Solar-Divicon
Vitocell 100-W
Type CVBA
Dual mode DHW cylinder with Solar-Divicon
For applicability, see the last page
VITOCELL 100-B
VITOCELL 100-W
Please keep safe.
5773 800 GB
9/2013

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Summary of Contents for Viessmann VITOCELL 100-B

  • Page 1 VIESMANN Service instructions for contractors Vitocell 100-B Type CVBA Dual mode DHW cylinder with Solar-Divicon Vitocell 100-W Type CVBA Dual mode DHW cylinder with Solar-Divicon For applicability, see the last page VITOCELL 100-B VITOCELL 100-W Please keep safe. 5773 800 GB...

  • Page 2: Safety Instructions

    Safety instructions Safety instructions Please follow these safety instructions closely to prevent accidents and mate- rial losses. Safety instructions explained ■ The Code of Practice of relevant trade associations Danger ■ All current safety regulations as This symbol warns against the defined by DIN, EN, DVGW, TRGI, risk of injury.
  • Page 3 Safety instructions Safety instructions (cont.) If you smell flue gas Danger The simultaneous operation of Danger the boiler and appliances that Flue gas can lead to life threat- extract air to the outside can ening poisoning. result in life threatening poison- ■...
  • Page 4 Please note Repairing components that fulfil a safety function can compromise the safe operation of the sys- tem. Faulty components must be replaced with original Viessmann spare parts. Auxiliary components, spare and wearing parts Please note Spare and wearing parts that...

  • Page 5: Table Of Contents

    Index Index Commissioning, inspection, maintenance Steps - commissioning, inspection and maintenance.......... Further details regarding the individual steps............Parts lists Ordering parts...................... 15 With solar control module, type SM1..............15 Ordering parts...................... 17 With solar control module, type SM1..............17 Ordering parts...................... 19 With Vitosolic 100, type SD1................

  • Page 6: Intended Use

    Intended use The appliance is only intended to be installed and operated in sealed unven- ted systems that comply with EN 12828 / DIN 1988, or solar thermal systems that comply with EN 12977, with due atten- tion paid to the associated installation, service and operating instructions.

  • Page 7: Commissioning, Inspection, Maintenance

    Commissioning, inspection, maintenance Steps - commissioning, inspection and maintenance For further information regarding the individual steps, see the page indicated Commissioning steps Inspection steps Maintenance steps Page • • • 1. Operating principles............• 2. Filling the DHW cylinder..........• •...

  • Page 8: Further Details Regarding The Individual Steps

    Commissioning, inspection, maintenance Further details regarding the individual steps Operating principles Ball valve positions Setting the flow rate on the solar side Ball valve in the solar heating water flow In the case of a 3-stage solar circuit and in the solar heating water return pump: Adjust via the flow meter at the inside the Solar-Divicon: solar heating water return.

  • Page 9: Inspection And Maintenance

    Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Inspection and maintenance DIN 1988 requires a visual inspection Note and (if necessary) cleaning no later than In addition, we recommend an annual two years after the cylinder has been visual inspection of the magnesium commissioned, and thereafter according anode (see page 12).
  • Page 10 Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) 1. Drain the DHW cylinder from the DHW side. Please note Material losses may result from draining with a vacuum pump when the air vent valve is closed. Open the air vent valve during draining.
  • Page 11 Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) 5. Use a chemical cleaning agent to remove hard deposits that cannot be removed with a high pressure cleaner. Please note Cleaning agents containing hydrochloric acid attack the material of the DHW cylinder. Never use such cleaning agents.

  • Page 12: Checking And Replacing The Magnesium Anode (If Required)

    Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Checking and replacing the magnesium anode (if required) Check magnesium anode F. If the magnesium anode has degraded to 710−15 mm, we recommend replac- ing it.

  • Page 13: Restarting The Dhw Cylinder

    Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Restarting the DHW cylinder 1. Reconnect the DHW cylinder to the pipework. 2. Insert new gasket G under flange cover E. 3. Mount flange cover E with earth cable C and tighten the screws with a maximum torque of 25 Nm.
  • Page 14 Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) 4. Install the new control unit in reverse order. 5. Adjust the Vitosolic 100 to suit the respective pump. Vitosolic 100/solar control module installation and serv- ice instructions...

  • Page 15: Parts Lists

    0018 Ball valve, solar return 0042 Bracket 0019 Ball valve handle, blue 0043 Vitocell 100 logo 0020 Gasket 21 x 30 x 2 0044 Viessmann logo 0021 Seal ring R ½, mixer 0045 Pressure gauge 0022 Strain relief 0046 Solar control module, type SM1...
  • Page 16 Parts lists With solar control module, type SM1 (cont.) 0044 0031 0044 0033 0035 0037 0036 0034 0003 0036 0035 0043 0004 0005 0043 0002 0004 0045 0005 0021 0006 0012 0013 0007 0018 0019 0011 0026 0015 0020 0010 0017 0038 0039...

  • Page 17: Ordering Parts

    0016 Safety assembly 0042 Bracket 0017 Flow meter 0043 Vitocell 100 logo 0018 Ball valve, solar return 0044 Viessmann logo 0019 Ball valve handle, blue 0045 Pressure gauge 0020 Gasket 21 x 30 x 2 0046 Solar control module, type SM1 0021 Seal ring R ½, mixer...
  • Page 18 Parts lists With solar control module, type SM1 (cont.) 0044 0031 0033 0044 0037 0035 0036 0034 0003 0036 0035 0043 0004 0005 0043 0002 0004 0045 0005 0012 0006 0013 0018 0021 0007 0019 0020 0011 0026 0015 0014 0010 0017 0038...

  • Page 19: Ordering Parts

    0011 Air vent plug 0042 Connection line 0012 Locking ring fitting 0043 Sheet metal retainer 0013 Pressure gauge 0044 Viessmann logo 0015 Solar circuit pump 0045 Vitocell 100 logo 0016 Safety assembly 0046 Vitocell 100 installation instruc- 0017 Flow meter...
  • Page 20 Parts lists With Vitosolic 100, type SD1 (cont.) 0044 0030 0044 0032 0035 0034 0033 0035 0034 0003 0036 0004 0005 0012 0005 0045 0002 0013 0043 0045 0004 0018 0019 0007 0011 0009 0006 0026 0015 0042 0020 0007 0041 0017 0025...

  • Page 21: Ordering Parts

    0042 Connection line 0018 Ball valve, solar return 0043 Sheet metal retainer 0019 Ball valve handle, blue 0044 Viessmann logo 0020 Gasket 21 x 30 x 2 0045 Vitocell 100 logo 0021 Seal ring R ½, mixer 0046 Vitocell 100 installation instruc-...
  • Page 22 Parts lists With Vitosolic 100, type SD1 (cont.) 0044 0030 0044 0032 0035 0034 0033 0035 0003 0034 0036 0004 0043 0005 0005 0045 0012 0002 0013 0045 0004 0018 0019 0007 0009 0011 0015 0026 0042 0006 0020 0007 0041 0017 0037...

  • Page 23: Commissioning/Service Reports

    Commissioning/service reports Commissioning/service reports Commissioning Service Service date: Service Service Service date: Service Service Service date: Service Service Service date: Service Service Service date:...

  • Page 24: Specification

    Specification Specification Product characteristics Cylinder capacity kWh/24 h 0.89 Standby heat loss at 45 K temperature differential (standby volume) (solar volume) Specification with 3-stage solar circuit pump Grundfos solar circuit pump 15–65 Rated voltage Power consumption at ■ Output stage I ■...
  • Page 25 Specification Specification (cont.) Specification with high efficiency solar circuit pump Wilo solar circuit pump PARA 15/7 Rated voltage Power consumption ■ Min. ■ Max. Flow indicator l/min 2 to 15 Safety valve (solar) Max. operating temperature °C Max. operating pressure Pump curve, high efficiency solar circuit pump Pump rate in m³/h A Pressure drop curve...

  • Page 26: Certificates

    Certificates Declaration of conformity We, Viessmann Werke GmbH&Co KG, D-35107 Allendorf, declare as sole respon- sible body, that the following products comply with the standards specified: Vitocell 100-B, type CVBA Vitocell 100-W, type CVBA DIN 4753 AD2000 regulations EN 12 897...
  • Page 28 Serial No.: 7172733 7172734 7172735 7172736 7522658 7522659 7522660 7522661 Viessmann Werke GmbH&Co KG Viessmann Limited D-35107 Allendorf Hortonwood 30, Telford Telephone: +49 6452 70-0 Shropshire, TF1 7YP, GB Fax: +49 6452 70-2780 Telephone: +44 1952 675000 www.viessmann.com Fax: +44 1952 675040...

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Vitocell 100-w

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