JLG 600A Operation And Safety Manual
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JLG 600A Operation And Safety Manual

0300177361,b300001393
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See also: Service Maintenance Manual , Safety and Operating Manual
Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
Boom Lift Models
600A
600AJ
S/N 0300177361 &
B300001393
to Present
ANSI
3121615
®
January 7, 2016

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Summary of Contents for JLG 600A

  • Page 1 Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Boom Lift Models 600A 600AJ S/N 0300177361 & B300001393 to Present ANSI 3121615 ® January 7, 2016...
  • Page 2 NOTE: This manual also applies to a machine with the following Serial Number: 0300176207.
  • Page 3 The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
  • Page 4 INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES DIRECTLY OR INDI- INDICATES A POTENTIALLY HAZARDOUS SITUATION. IF NOT AVOIDED, COULD RECTLY TO THE SAFETY OF PERSONNEL OR PROTECTION OF PROPERTY. RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL WILL HAVE AN ORANGE BACK- GROUND. – JLG Lift – 3121615...
  • Page 5 Modifications Product Safety JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES, INC. TO ENSURE THAT THE Contact: CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE. Product Safety and Reliability Department JLG Industries, Inc.
  • Page 6 FOREWORD REVISION LOG Original Issue - November 6, 2013 Revised - January 1, 2014 Revised - July 4, 2014 Revised - October 1, 2014 Revised - January 5, 2015 Revised - January 7, 2016 – JLG Lift – 3121615...

  • Page 7: Table Of Contents

    Function Check........2-5 3121615 – JLG Lift –...
  • Page 8 4.15 AUXILIARY POWER ........4-21 Activating from the Platform Control Station ..4-21 Activating from the Ground Control Station ..4-21 – JLG Lift – 3121615...
  • Page 9 PROPANE FUEL SYSTEM PRESSURE RELIEF ... 6-32 SUPPLEMENTAL INFORMATION ..... 6-33 3121615 – JLG Lift –...
  • Page 10 TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE This Page Left Blank Intentionally. – JLG Lift – 3121615...
  • Page 11 PAGE 2-1. Basic Nomenclature - 600A ......2-10 4-9. Lifting Chart ........4-24 2-2.
  • Page 12 LIST OF FIGURES FIGURE NUMBER - TITLE PAGE FIGURE NUMBER - TITLE PAGE This Page Left Blank Intentionally. – JLG Lift – 3121615...
  • Page 13 Skyguard Function Table ......4-16 600A Decal Legend ....... . .4-29 600AJ Decal Legend.
  • Page 14 LIST OF TABLES TABLE NUMBER - TITLE PAGE TABLE NUMBER - TITLE PAGE This Page Left Blank Intentionally. viii – JLG Lift – 3121615...

  • Page 15: Section 1 - Safety Precautions

    JLG Industries, Inc. completed under the supervision of an experienced and quali- fied operator.

  • Page 16: Workplace Inspection

    JLG. unit. • Before operation, check work area for overhead hazards such •...

  • Page 17: Machine Inspection

    • Check the machine for modifications to original components. opposite direction. Always return switch to neutral and stop Ensure that any modifications have been approved by JLG. before moving the switch to the next function. Operate con- trols with slow and even pressure.

  • Page 18: Trip And Fall Hazards

    • Hydraulic cylinders are subject to thermal expansion and con- traction. This may result in changes to the boom and/or plat- form position while the machine is stationary. Factors affecting thermal movement can include the length of time – JLG Lift – 3121615...

  • Page 19: Electrocution Hazards

    • Keep both feet firmly positioned on the platform floor at all times. Never position ladders, boxes, steps, planks, or similar items on unit to provide additional reach for any purpose. • Keep oil, mud, and slippery substances cleaned from footwear and the platform floor. 3121615 – JLG Lift –...
  • Page 20 • Allow for machine movement and electrical line swaying. 50,000 volts. One foot additional clearance is required for every additional 30,000 volts or less. – JLG Lift – 3121615...

  • Page 21: Tipping Hazards

    • Before driving on floors, bridges, trucks, and other surfaces, check allowable capacity of the surfaces. 3121615 – JLG Lift –...
  • Page 22 Keep all loads within the confines of the platform, gusts, may exceed 28 mph (12.5 m/s). Factors affecting wind unless authorized by JLG. speed are; platform elevation, surrounding structures, local weather events, and approaching storms. Refer to Table 1-2, •...
  • Page 23 32-38 13.9-17.1 Near Gale/Moderate Gale Whole trees in motion. Effort needed to walk against the wind. 39-46 17.2-20.7 Fresh Gale Twigs broken from trees. Cars veer on road. 47-54 20.8-24.4 Strong Gale Light structure damage. 3121615 – JLG Lift –...

  • Page 24: Crushing And Collision Hazards

    • Use the boom functions, not the drive function, to position the boom or platform. Position barricades on floor if necessary. platform close to obstacles. • Always post a lookout when driving in areas where vision is obstructed. 1-10 – JLG Lift – 3121615...

  • Page 25: Towing, Lifting, And Hauling

    • DO NOT attempt to repair or tighten any hydraulic hoses or fit- tings while the machine is powered on or when the hydraulic system is under pressure. • Always relieve hydraulic pressure from all hydraulic circuits before loosening or removing hydraulic components. 3121615 – JLG Lift – 1-11...
  • Page 26 • Never attempt to move heavy parts without the aid of a mechanical device. Do not allow heavy objects to rest in an unstable position. Ensure adequate support is provided when raising components of the machine. 1-12 – JLG Lift – 3121615...

  • Page 27: Battery Hazards

    • Avoid overfilling the battery fluid level. Add distilled water to terminals. batteries only after the batteries are fully charged. • Always wear hand, eye, and face protection when servicing batteries. Ensure that battery acid does not come in contact with skin or clothing. 3121615 – JLG Lift – 1-13...
  • Page 28 SECTION 1 - SAFETY PRECAUTIONS NOTES: 1-14 – JLG Lift – 3121615...

  • Page 29: Section - 2 - User Responsibilities, Machine Preparation

    4. Use of approved fall protection device. site. 5. Enough knowledge of the mechanical operation of the machine to recognize a malfunction or potential malfunc- tion. 3121615 – JLG Lift –...

  • Page 30: Preparation, Inspection, And Maintenance

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION PREPARATION, INSPECTION, AND MAINTENANCE JLG INDUSTRIES, INC. RECOGNIZES A FACTORY TRAINED SERVICE TECHNICIAN AS A The following table covers the periodic machine inspections and PERSON WHO HAS SUCCESSFULLY COMPLETED THE JLG SERVICE TRAINING SCHOOL maintenance recommended by JLG Industries, Inc.
  • Page 31 At intervals as specified in the Service and Maintenance Owner, Dealer, or User Qualified JLG Mechanic Service and Maintenance Manual Manual. NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections. 3121615 – JLG Lift –...

  • Page 32: Pre-Start Inspection

    ATELY! REPORT THE PROBLEM TO THE PROPER MAINTENANCE PERSONNEL. DO NOT only), and ANSI Manual of Responsibilities (Domestic only) is OPERATE THE MACHINE UNTIL IT IS DECLARED SAFE FOR OPERATION. enclosed in the weather resistant storage container. – JLG Lift – 3121615...

  • Page 33: Function Check

    Check that all guards protecting the switches or locks are in place; c. Operate all functions and check all limiting and cut-out switches; d. Ensure that all machine functions are disabled when the Emergency Stop Button is pushed in. 3121615 – JLG Lift –...

  • Page 34: Skyguard Function Test

    If SkyGuard remains activated after function reversal or cutout, depress and hold the SkyGuard Override Switch to allow normal use of machine functions until the SkyGuard sensor is disen- gaged. – JLG Lift – 3121615...

  • Page 35: Limit Switch Functional Check

    Telescope boom out until 500 lb. (227 kg for ANSI mar- kets and 230 kg for CE and Australia markets) light comes on (may need to used auxiliary power to posi- tion boom correctly). 3121615 – JLG Lift –...
  • Page 36 Telescope the main boom to full extension. pin). e. Measure from the mark on the fly boom to the wear pad. The dimension should be 125" to 127" (317.5 to 322.5 cm). – JLG Lift – 3121615...
  • Page 37 Lift main boom up until 1000 lb. (454 kg for ANSI mar- degrees when lifting down. kets and 450 kg for CE and Australia markets) light comes on. The boom angle at this point should be 55 degrees to 60 degrees. 3121615 – JLG Lift –...
  • Page 38 9. Rear Drive Wheels 2. Platform Control Box 6. Upright 10. Footswitch 3. Rotator 7. Tower Boom 11. SkyGuard (If Equipped) 4. Fly Boom 8. Front Drive/Steer Wheels 12. Cross Rail Figure 2-1. Basic Nomenclature - 600A 2-10 – JLG Lift – 3121615...
  • Page 39 10. Rear Drive Wheels 14. SkyGuard (If Equipped) 3. Rotator 7. Upright 11. Platform Leveling Cylinder 15. Cross Rail 4. Jib 8. Tower Boom 12. Jib Lift Cylinder Figure 2-2. Basic Nomenclature - 600AJ 3121615 – JLG Lift – 2-11...
  • Page 40 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Figure 2-3. Daily Walk-Around Inspection Diagram - Deutz D2011L04 2-12 – JLG Lift – 3121615...
  • Page 41 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Figure 2-4. Daily Walk-Around Inspection Diagram - Deutz TD2.9 3121615 – JLG Lift – 2-13...
  • Page 42 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Figure 2-5. Daily Walk-Around Inspection Diagram - GM 3.0L 2-14 – JLG Lift – 3121615...

  • Page 43: General

    2. Platform & Ground Control Consoles - Switches and levers 10. Turntable Lock - Operable. return to neutral, decals/placards secure and legible, con- trol markings legible. 3. Rotator - See Inspection Note. Figure 2-6. Daily Walk-Around Inspection Points - Sheet 1 of 2 3121615 – JLG Lift – 2-15...
  • Page 44 21. Main Boom Sections - See Inspection Note. 15. Fuel Tank - See Inspection Note. 22. SkyGuard (If Equipped)- See Inspection Note. 16. Hood Assemblies - See Inspection Note. Figure 2-7. Daily Walk-Around Inspection Points - Sheet 2 of 2 2-16 – JLG Lift – 3121615...

  • Page 45: Section 3 - Machine Controls And Indicators

    3121615 – JLG Lift –...

  • Page 46: Ground Control Station

    This switch is used to Provides rotation of the platform. adjust platform level in situations such as ascending/descending a grade. 3. Jib (If Equipped) This switch provides raising and low- ering of the jib. – JLG Lift – 3121615...
  • Page 47 4. Power/Emergency Stop 5. Engine Start/Auxiliary Power/Function Enable 6. Boom Lift 7. Hourmeter 8. Platform/Ground Select Switch 9. Swing 10. Tower Lift 11. Main Boom Lift 12. Telescope Figure 3-1. Ground Control Station - 600AJ 3121615 – JLG Lift –...
  • Page 48 8. Platform/Ground Select Switch 9. Swing 10. Tower Lift 11. Main Boom Lift 12. Telescope 13. Machine Safety System Override (MSSO) Figure 3-2. Ground Control Station - 600AJ with Machine Safety System Override (MSSO) (CE Only) – JLG Lift – 3121615...
  • Page 49 4. Power/Emergency Stop 5. Engine Start/Auxiliary Power/Function Enable 6. Tower Telescope 7. Hourmeter 8. Platform/Ground Select Switch 9. Swing 10. Tower Lift 11. Main Boom Lift 12. Main Boom Telescope Figure 3-3. Ground Control Station - 600A 3121615 – JLG Lift –...
  • Page 50 8. Platform/Ground Select Switch 9. Swing 10. Tower Lift 11. Main Boom Lift 12. Main Boom Telescope 13. Machine Safety System Override (MSSO) Figure 3-4. Ground Control Station - 600A with Machine Safety System Override (MSSO) (CE Only) – JLG Lift – 3121615...
  • Page 51 TION AT A TIME. (SIMULTANEOUS OPERATION CAN OVERLOAD THE AUXILIARY PUMP supplies power to Platform/Ground Select MOTOR.) switch when pulled out (on). When pushed in (off ), power is shut off to the Platform/Ground Select switch. 3121615 – JLG Lift –...
  • Page 52 By connecting into the oil pressure circuit of the engine, only engine run hours are recorded. The hourmeter registers up to 9,999.9 hours and cannot be reset. – JLG Lift – 3121615...
  • Page 53 TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE OFF POSITION WHEN RELEASED. 12. Main Telescope Control 9. Swing Control Provides extension and retraction of Provides 360 degrees continuous the main boom. turntable rotation. 3121615 – JLG Lift –...

  • Page 54: Ground Control Indicator Panel

    Load Sense System activation. 5. System Distress Indicator Ground Control Indicator Panel The light indicates that the JLG Control System has detected an abnormal condition and a (See Figure 3-5.) Diagnostic Trouble Code has been set in the 1.
  • Page 55 2. Low Engine Oil Pressure 6. Glow Plug Wait to Start 3. High Engine Coolant Temp. 7. Platform Overload 4. Engine Oil Temp. 8. Drive and Steer Disable Figure 3-5. Ground Control Indicator Panel 3121615 – JLG Lift – 3-11...

  • Page 56: Platform Station

    The machine has a two position switch - The forward position Indicates the Drive and Steer Disable function gives maximum drive speed. The has been activated. back position gives maximum torque for rough terrain and climbing grades. 3-12 – JLG Lift – 3121615...
  • Page 57 To re-synchronize the front and rear axles, position the rear drive wheels to the forward drive position by selecting either crab or compound steer, then select front steer (cen- ter switch position) to operate the normal steering function. 3121615 – JLG Lift – 3-13...
  • Page 58 8. Drive Orientation Override 13. Soft Touch/SkyGuard Override 18. Function Speed 4. Horn 9. Drive/Steer 14. Tower Telescope 19. Main Lift/Swing 5. Power/Emergency Stop 10. Main Boom Telescope 15. Tower Lift Figure 3-6. Platform Control Console 3-14 – JLG Lift – 3121615...
  • Page 59 The auxiliary pump will operate tower boom lift, tower telescope, main boom lift, main telescope and swing. 3121615 – JLG Lift – 3-15...
  • Page 60 Push forward to drive forward, may have Soft Touch, SkyGuard, or both Soft Touch and Sky- pull back to drive in reverse. Guard. Steering is accomplished via a thumb-activated rocker switch on the end of the steer handle. 3-16 – JLG Lift – 3121615...
  • Page 61 Tower Telescope must be fully retracted Provides rotation of the platform when posi- before operating Tower Lift. (Tower Telescope should not tioned to the right or left. function when Tower Lift is not fully elevated “up”). 3121615 – JLG Lift – 3-17...

  • Page 62: Platform Control Indicator Panel

    Move right to swing right, move left to swing left. Moving the joystick activates switches to provide the functions selected. 3-18 – JLG Lift – 3121615...
  • Page 63 SECTION 3 - MACHINE CONTROLS AND INDICATORS 1. Tilt 5. Glow Plug 8. AC Generator 2. Overload 6. Low Fuel 9. Drive Orientation 3. Capacity 7. System Distress 10. Creep 4. Enable Figure 3-7. Platform Control Indicator Panel 3121615 – JLG Lift – 3-19...
  • Page 64 TO AVOID SERIOUS INJURY, DO NOT REMOVE, MODIFY OR DISABLE THE FOOTSWITCH BY BLOCKING OR ANY OTHER MEANS. FOOTSWITCH MUST BE ADJUSTED IF FUNCTIONS ACTIVATE WHEN SWITCH ONLY OPERATES WITHIN LAST 1/4" OF TRAVEL, TOP OR BOTTOM. 3-20 – JLG Lift – 3121615...
  • Page 65 7. System Distress Indicator the proper direction (i.e. controls reversed situations). The light indicates that the JLG Control System 10. Creep Speed Indicator has detected an abnormal condition and a...
  • Page 66 SECTION 3 - MACHINE CONTROLS AND INDICATORS NOTES: 3-22 – JLG Lift – 3121615...

  • Page 67: Section 4 - Machine Operation

    4. Proper tire pressure. Controls operate Boom Lift and Swing, and are to be used in an 5. Machine is as originally equipped from JLG. emergency to lower the platform to the ground should the oper- ator in the platform be unable to do so.

  • Page 68: Stability

    Stability, and its position of least BACKWARD stability is shown in Figure 4-1., Position of Least Backward Stability. TO AVOID FORWARD OR BACKWARD TIPPING, DO NOT OVERLOAD MACHINE OR OPERATE THE MACHINE ON AN OUT-OF-LEVEL SURFACE. Figure 4-1. Position of Least Backward Stability – JLG Lift – 3121615...
  • Page 69 SECTION 4 - MACHINE OPERATION Figure 4-2. Position of Least Forward Stability 3121615 – JLG Lift –...

  • Page 70: Engine Operation

    Diesel engines only: After turning on ignition, operator must wait until glow plug indicator light goes out before cranking engine. 6. From Platform, pull Power/Emergency Stop switch out. 1. Turn key of Platform/Ground Select switch to Ground. – JLG Lift – 3121615...

  • Page 71: Shutdown Procedure

    The Fuel Shutoff System monitors the fuel in the tank and senses tion, DO NOT OPERATE MACHINE. when the fuel level is getting low. The JLG Control System auto- matically shuts the engine down before the fuel tank is emptied Shutdown Procedure unless the machine is set up for Engine Restart.

  • Page 72: Traveling (Driving)

    All ratings for Gradeability and Sideslope are based upon the machine’s boom being in the stowed position, fully lowered, and retracted. CONTACT A QUALIFIED JLG MECHANIC IF THE MACHINE NEEDS RESTARTED AFTER NO MORE FUEL IS AVAILABLE. Traveling is limited by two factors: •...
  • Page 73 SECTION 4 - MACHINE OPERATION Figure 4-3. Grade and Sideslope 3121615 – JLG Lift –...

  • Page 74: Traveling Forward And Reverse

    Drive/Steer in the opposite direction from the movement of the controls. If the indicator is illuminated, operate the Drive function BOOM IS OVER FRONT WHEELS, STEER AND DRIVE CONTROLS WILL BE REVERSED. in the following manner: – JLG Lift – 3121615...

  • Page 75: Traveling On A Grade

    Figure 4-4. Traveling on a Grade IF THE BOOM IS OVER THE FRONT (STEER) AXLE, DIRECTION OF STEER AND DRIVE MOVEMENT WILL BE OPPOSITE FROM THE MOVEMENT OF THE CONTROLS. 3121615 – JLG Lift –...

  • Page 76: Steering

    Up or Down and hold until the plat- MACHINE. form is level. Platform Rotation To rotate the platform to the left or right, use the Platform Rotate control switch to select the direc- tion and hold until desired position is reached. 4-10 – JLG Lift – 3121615...

  • Page 77: Swinging The Boom

    2. Sequence while lowering the Tower Boom from the fully ele- vated “up” position. a. Operate Tower Telescope “in” until Tower Boom is fully retracted. (Tower must not lift “down until boom is telescoped ”in” or “up” fully. 3121615 – JLG Lift – 4-11...

  • Page 78: Raising And Lowering The Main Boom

    To extend or retract the main boom, use the Main TIONS. Telescope Control Switch to select In or Out move- ment. — HAVE CONDITION CORRECTED BY A CERTIFIED JLG SERVICE TECHNICIAN BEFORE CONTINUING USE OF MACHINE. 4-12 – JLG Lift –...

  • Page 79: Re-Synchronize The Lower Lift Cylinder

    4. Fully lower the boom. fully retracted when boom is in the stowed position. This valve is located in the engine compartment area. 5. Repeat if necessary. 3121615 – JLG Lift – 4-13...
  • Page 80 SECTION 4 - MACHINE OPERATION 4-14 – JLG Lift – 3121615...
  • Page 81 SECTION 4 - MACHINE OPERATION 3121615 – JLG Lift – 4-15...

  • Page 82: Machine Safety System Override (Msso)

    C = Indicates Cutout is Activated * Disregard when boom is in line and driving forward with or without steering and no other function active Note: When Soft Touch is enabled with SkyGuard all functions are cut out only. 4-16 – JLG Lift – 3121615...

  • Page 83: 4.11 Shut Down And Park

    When steering the unit the valve knob is pushed IN. When towing the unit the valve knob is pulled OUT to the float position. 3121615 – JLG Lift – 4-17...

  • Page 84: Towing (If Equipped)

    DEATH. 2. Connect tow bar to front of frame with attach pins, and tow MAXIMUM TOWING SPEED 8 M.P.H. (13 K.M.H.) bar to towing vehicle. MAXIMUM TOWING GRADE 25%. 4-18 – JLG Lift – 3121615...
  • Page 85 SECTION 4 - MACHINE OPERATION STEER SELECT VALVE Figure 4-7. Towbar Connecting Points 3121615 – JLG Lift – 4-19...
  • Page 86 IN to the actuated position. 2. Reconnect drive hubs by inverting disconnect cap. 3. Disconnect tow bar from steering hitch and from towing vehicle. The machine is now in the driving mode. Figure 4-8. Drive Disconnect Hub 4-20 – JLG Lift – 3121615...

  • Page 87: 4.15 Auxiliary Power

    1. Position Platform/Ground Select Key Switch to Platform. 2. Position Power/Emergency Stop switch to On. 2. Position Power/Emergency Stop switch to On. 3. Position Auxiliary Power switch to On and hold. 3. Depress and hold footswitch. 3121615 – JLG Lift – 4-21...

  • Page 88: Dual Fuel System (Gas Engine Only)

    1. With engine operating on LP under a no-load con- dition, position Fuel Select switch at Platform Con- trol Station to Gasoline position. 2. Close hand valve on LP gas supply tank by turning clockwise. 4-22 – JLG Lift – 3121615...

  • Page 89: 4.17 Tie Down And Lifting

    If it becomes necessary to lift the machine using an overhead or mobile crane, it is very important that the lifting devices are attached only to the designated lifting eyes, and that the turnta- ble lock pin is engaged (See Figure 4-9., Lifting Chart). 3121615 – JLG Lift – 4-23...
  • Page 90 SECTION 4 - MACHINE OPERATION Figure 4-9. Lifting Chart 4-24 – JLG Lift – 3121615...
  • Page 91 SECTION 4 - MACHINE OPERATION 36 28 Figure 4-10. 600A & 600AJ Decal Installation - Sheet 1 of 4 3121615 – JLG Lift – 4-25...
  • Page 92 SECTION 4 - MACHINE OPERATION Figure 4-11. 600A & 600AJ Decal Installation - Sheet 2 of 4 4-26 – JLG Lift – 3121615...
  • Page 93 SECTION 4 - MACHINE OPERATION Figure 4-12. 600A & 600AJ Decal Installation - Sheet 3 of 4 3121615 – JLG Lift – 4-27...
  • Page 94 SECTION 4 - MACHINE OPERATION Figure 4-13. 600A & 600AJ Decal Installation - Sheet 4 of 4 4-28 – JLG Lift – 3121615...
  • Page 95 SECTION 4 - MACHINE OPERATION Table 4-2. 600A Decal Legend Canadian Chinese Chinese Item # ANSI CE/AUS Spanish Portuguese Japanese Korean French Simplified Traditional 1001156889-B 1001156987-B 1001156972-B 1001156974-B 1001156976-B 1001156983-B 1001156985-B 1001156980-B 1001156979-B 1701499 1701499 1701499 1701499 1701499 1701499 1701499...
  • Page 96 SECTION 4 - MACHINE OPERATION Table 4-2. 600A Decal Legend Canadian Chinese Chinese Item # ANSI CE/AUS Spanish Portuguese Japanese Korean French Simplified Traditional 1001156889-B 1001156987-B 1001156972-B 1001156974-B 1001156976-B 1001156983-B 1001156985-B 1001156980-B 1001156979-B 1704007 1705901 1703953 1703942 1703941 1705903 1703944...
  • Page 97 SECTION 4 - MACHINE OPERATION Table 4-2. 600A Decal Legend Canadian Chinese Chinese Item # ANSI CE/AUS Spanish Portuguese Japanese Korean French Simplified Traditional 1001156889-B 1001156987-B 1001156972-B 1001156974-B 1001156976-B 1001156983-B 1001156985-B 1001156980-B 1001156979-B 1001121813 1001121815 1705978 1001121817 1001121819 1001121820 1001121824...
  • Page 98 SECTION 4 - MACHINE OPERATION Table 4-2. 600A Decal Legend Canadian Chinese Chinese Item # ANSI CE/AUS Spanish Portuguese Japanese Korean French Simplified Traditional 1001156889-B 1001156987-B 1001156972-B 1001156974-B 1001156976-B 1001156983-B 1001156985-B 1001156980-B 1001156979-B 1001131269 1001131269 1700584 1700584 1001108493 1001108493 1001108493...
  • Page 99 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1705084 1705084 1705084 1705084 1705514 1705514 1705514 1705514 1705514 3251243 3251243 3251243 3251243 3251243 3251243 3251243 3121615 – JLG Lift – 4-33...
  • Page 100 1705902 1703980 1705828 1001116852 1703982 1703981 3251813 3251813 1001156891 1001156891 1001156891 1001156891 1001156891 1001156891 1001156891 1001156891 1001156891 1001156891 1702631 1702631 1702631 1702631 1702631 1702631 1702819 1702819 1702819 1702819 1702819 1702819 1702819 1702818 1702818 1702819 4-34 – JLG Lift – 3121615...
  • Page 101 1001156982-B 1001156981-B 1001121814 1001121816 1705978 1001121818 1001121655 1001121821 1705978 1001121825 1001121823 1001121921 1001121801 1001121803 1705978 1001121805 1001121656 1001121808 1705978 1001121812 1001121810 1001121918 1704885 1704885 1704885 1704885 1704885 1704885 1704885 1704885 1704885 1704885 1706948 1706948 3121615 – JLG Lift – 4-35...
  • Page 102 1706941 1706941 1706941 1706941 1706941 1703687 1703687 1703687 1703687 1703687 1703687 1703687 1703687 1703687 1703687 1702265 1703990 1705977 1702617 1703544 1702271 1705977 1001116861 1001116862 1703987 1705351 1705429 1705910 1705905 1705426 1705430 1001116863 1705427 1001112551 4-36 – JLG Lift – 3121615...

  • Page 103: Section 5 - Emergency Procedures

    BEEN REPAIRED, IF REQUIRED, AND THAT ALL CONTROLS ARE OPERATING COR- RECTLY. JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or property damage is EMERGENCY OPERATION evident, the factory should be contacted by telephone and pro- vided with all necessary details.

  • Page 104: Platform Or Boom Caught Overhead

    For specific procedures, refer to Section 4. NOTE: If the MSSO functionality is used, the fault indicator will flash and a fault code is set in the JLG Control System which must be reset by a qualified JLG Service Technician. NOTE: No functional checks of the MSSO system are necessary.

  • Page 105: Section - 6 - General Specifications & Operator

    11 ft. 8 in. (3.56 m) Turning Radius - (outside) narrow chassis 16 ft. 6 in. (5.03 m) 11 ft. 2 in. (3.4 m) Turning Radius - (inside) 11 ft. 5 in. (3.48 m) 5 ft. 6 in. (1.68 m) 3121615 – JLG Lift –...

  • Page 106: Dimensional Data

    94 psi (6.6 kg/cm Machine Width (by tire size) Maximum Drive Speed 4.25 MPH (6.84 Km/hr.) 355/55D-625 98 in. (2.49 m) Gross Machine Weight --600A (Approximate) 41/18LLx22.5X625 (turf) 100 in. (2.54 m) 21,640 lbs. (9,816 kg) Wheelbase 8 ft. 2 in. (2.49m) 22,040 lbs.

  • Page 107: Capacities

    60 Amp, belt drive 4.5 qts. (4.25 L) w/Filter Battery 950 Cold Cranking Amps, 205 Minutes Reserve Capacity, 12 VDC Torque hubs should be one half full of lubricant. Fuel Consumption 0.65 GPH (2.46 lph) Horsepower 3121615 – JLG Lift –...
  • Page 108 6 psi (0.4 Bar) @ 1000 rpm 18 psi (1.2 Bar) @ 2000 rpm Compression Ratio 9.2:1 Firing Order 1-3-4-2 Max. RPM 2800 Fuel Consumption 1.27 gph (4.81 lph) 7.25 Lb./h (3.29 Kg/h) – JLG Lift – 3121615...

  • Page 109: Tires

    Industries recommends the use of Mobil DTE 13M. ** Load Capacity - 11,800 lb. (4404 kg) - Static Aside from JLG recommendations, it is not advisable to mix oils of different brands or types, as they may not contain the same required additives or be of comparable viscosities.
  • Page 110 2700 at 100° C 6.6 cSt at 40° C 55 cSt at 100° F 169 SUS at 100° C 9.3 cSt at 210° F 48 SUS Viscosity Index cp at -20° F 6,200 Viscosity Index – JLG Lift – 3121615...
  • Page 111 7.64 lb. per gal. NOTE: Mobil/Exxon recommends that this oil be checked on a Weight (0.9 kg per liter) yearly basis for viscosity. Viscosity at 40° C 45 cSt at 100° C 8.0 cSt Viscosity Index 3121615 – JLG Lift –...
  • Page 112 102 cSt Viscosity at 40° C (104°F) 46 cSt at 40° C 37 cSt at 100° C (212°F) 10 cSt at 100° C 8.4 cSt Viscosity Index Viscosity Index NOTE: Must be stored above 32°F (14°C) – JLG Lift – 3121615...

  • Page 113: Critical Stability Weights

    Tire and Wheel (standard Pneumatic) 355/55D345 Tire and Wheel (standard Foam-Filled) 355/55D345 Engine Deutz D2011 1222 Deutz TD2.9L 1250 1070 Counterweight 600A 5400 2449 600AJ 6100 2767 Narrow Frame 8050 3651 600A w/Soft Touch 6100 2767 3121615 – JLG Lift –...

  • Page 114: Serial Number Locations

    A serial number plate is affixed to the left rear side of the frame. If the serial number plate is damaged or missing, the machine serial number is stamped on the left side of the frame. Figure 6-1. Serial Number Locations 6-10 – JLG Lift – 3121615...
  • Page 115 ENGINE WILL START AND OPERATE AT THIS TEMPERATURE -10°F(-23°C) GRADE WITH THE RECOMMENDED FLUIDS, A FULLY CHARGED BATTERY FUEL AND THE AID OF A COMPLETE JLG SPECIFIED COLD WEATHER -20°F(-29°C) WITH PACKAGE (IE. ENGINE BLOCK HEATER, ETHER INJECTION OR KEROSENE -30F°(-34°C)
  • Page 116 (HYD. OIL TANK TEMP.) IF EITHER OR BOTH CONDITIONS EXIST JLG HIGHLY RECOMMENDS AMBIENT AIR THE ADDITION OF A HYDRAULIC TEMPERATURE OIL COOLER (CONSULT JLG SERVICE 120° F (49° C) PROLONGED OPERATION IN NOTE: NO OPERATION ABOVE THIS AMBIENT AIR TEMPERATURES 110°...
  • Page 117 -10 F(-23 C) ENGINE WILL START AND OPERATE ON GASOLINE AT THIS TEMPERATURE WITH THE RECOMMENDED FLUIDS, A FULLY CHARGED BATTERY AND THE AID OF A COMPLETE JLG SPECIFIED COLD WEATHER PACKAGE -20 F(-29 C) (IE. ENGINE BLOCK HEATER, BATTERY WARMER AND HYDRAULIC OIL TANK HEATER)
  • Page 118 IF EITHER OR BOTH CONDITIONS EXIST JLG HIGHLY RECOMMENDS THE ADDITION OF A HYDRAULIC AMBIENT AIR TEMPERATURE OIL COOLER (CONSULT JLG SERVICE 120° F (49° C) PROLONGED OPERATION IN NO OPERATION ABOVE THIS AMBIENT AIR TEMPERATURES 110° F (43° C) AMBIENT TEMPERATURE OF 100°...
  • Page 119 SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Figure 6-6. Operator Maintenance & Lubrication Diagram - Deutz D2011L04 3121615 – JLG Lift – 6-15...
  • Page 120 SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Figure 6-7. Operator Maintenance & Lubrication Diagram - Deutz TD2.9 6-16 – JLG Lift – 3121615...
  • Page 121 SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Figure 6-8. Operator Maintenance & Lubrication Diagram - GM 3.0L 3121615 – JLG Lift – 6-17...

  • Page 122: Operator Maintenance

    LUBRICATION INTERVALS ARE BASED ON MACHINE OPERATION UNDER NORMAL CONDITIONS. FOR MACHINES USED IN MULTI-SHIFT OPERATIONS AND/OR EXPOSED TO HOSTILE ENVIRONMENTS OR CONDITIONS, LUBRICATION FREQUENCIES MUST BE INCREASED ACCORDINGLY. 6-18 – JLG Lift – 3121615...
  • Page 123 Lube - 90w80 Gear Oil Interval - Every 2 years or 1200 hours of operation Interval - Check level every 3 months or 150 hrs of operation; change every 2 years or 1200 hours of operation 3121615 – JLG Lift – 6-19...
  • Page 124 Interval - Check level every 3 months or 150 hrs of operation; change every 2 years or 1200 hours of operation Interval - Change after first 50 hrs. and every 6 months or 300 hrs. thereafter or as indicated by Condition Indicator. 6-20 – JLG Lift – 3121615...
  • Page 125 300 hrs. thereafter or as indicated by Condition Indicator. Capacity - 30.6 gal. (115.8 L) Tank; 40 gal. (151.4 L) System Lube - HO Interval - Check Level daily; Change every 2 years or 1200 hours of operation. 3121615 – JLG Lift – 6-21...
  • Page 126 Interval - Every Year or 600 hours of operation Comments - Check level daily/Change in accordance with Comments - Check level daily/Change in accordance with engine manual. Refer to Figure 6-9., Deutz 2011 Engine Dip- engine manual. stick. 6-22 – JLG Lift – 3121615...
  • Page 127 MINIMUM LEVEL OIL MAXIMUM OIL COLD LEVEL MAXIMUM LEVEL OIL COLD NOTE: Hot oil checks should be made a period of 5 minutes after the engine has been shut down. Figure 6-9. Deutz 2011 Engine Dipstick 3121615 – JLG Lift – 6-23...
  • Page 128 Lube Point(s) - Replaceable Element Lube - EO Interval - Change in accordance with engine manual Interval - 3 Months or 150 hours of operation Comments - Check level daily/Change in accordance with engine manual. 6-24 – JLG Lift – 3121615...
  • Page 129 Interval - Change in accordance with engine manual Interval - Change in accordance with engine manual 11. Fuel Filter (Gasoline) - GM Lube Point(s) - Replaceable Element Interval - Every 6 months or 300 hours of operation 3121615 – JLG Lift – 6-25...
  • Page 130 Interval - Every 6 months or 300 hours of operation or as Interval - Every 6 months or 300 hours of operation or as indicated by the condition indicator indicated by the condition indicator 6-26 – JLG Lift – 3121615...

  • Page 131: Tires & Wheels

    TIRES & WHEELS Tire Inflation The air pressure for pneumatic tires must be equal to the air pres- sure that is stenciled on the side of the JLG product or rim decal for safe and proper operational characteristics. Tire Damage For pneumatic tires, JLG Industries, Inc.

  • Page 132: Tire Replacement

    Tire Replacement dations, may result in an unsafe condition regarding stability. JLG recommends a replacement tire be the same size, ply and brand Wheel Installation as originally installed on the machine. Please refer to the JLG Parts...
  • Page 133 Check torque every 3 months or 150 hours of operation. 3. The tightening of the nuts should be done in stages. Follow- ing the recommended sequence, tighten nuts per wheel torque chart. 3121615 – JLG Lift – 6-29...

  • Page 134: Oscillating Axle Lockout Test (If Equipped)

    6. Have an assistant check to see that left front wheel remains locked in position off of ground. 7. Carefully activate Swing control lever and return boom to stowed position (centered between drive wheels). When 6-30 – JLG Lift – 3121615...

  • Page 135: Propane Fuel Filter Replacement

    1. Electric Lock Off Solenoid 6. Fuel Outlet 2. Housing Seal 7. O-ring 3. Filter Magnet 8. Filter 4. Filter Housing 9. Fuel Inlet 5. Electrical Connector 10. Ring Figure 6-10. Filter Lock Assembly 3121615 – JLG Lift – 6-31...

  • Page 136: Installation

    Refer to Propane Fuel System Leak Test. RESIDUAL VAPOR PRESSURE WILL BE PRESENT IN THE FUEL SYSTEM. ENSURE THE WORK AREA IS WELL VENTILATED BEFORE DISCONNECTING ANY FUEL LINE. 6-32 – JLG Lift – 3121615...

  • Page 137: Supplemental Information

    The vibration total value to which the hand-arm system is sub- jected does not exceed 2,5 m/s . The highest root mean square value of weighted acceleration to which the whole body is sub- jected does not exceed 0,5 m/s 3121615 – JLG Lift – 6-33...
  • Page 138 SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE NOTES: 6-34 – JLG Lift – 3121615...
  • Page 139 SECTION 7 - INSPECTION AND REPAIR LOG SECTION 7. INSPECTION AND REPAIR LOG Machine Serial Number _______________________________________ Table 7-1. Inspection and Repair Log Date Comments 3121615 – JLG Lift –...
  • Page 140 SECTION 7 - INSPECTION AND REPAIR LOG Table 7-1. Inspection and Repair Log Date Comments – JLG Lift – 3121615...
  • Page 142 JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) JLG Latino Americana Ltda. JLG Industries (UK) Ltd JLG France SAS P.O. Box 5119 Rua Eng. Carlos Stevenson, Bentley House Z.I. de Baulieu...

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