Patterson-Kelley P-K COMPACT Operating And Maintenance Instructions Manual

Steam-fired water heater
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  • Page 8 PATTERSON KELLEY COMPACT SEMI-INSTANTANEOUS HOT WATER HEATER Installation of Loose Shipped Controls Spence T61 Temperature Controller and “J” or “K” Series Pneumatic Control Valve • Please install as shown on drawing 1. Pipe 1/4" copper tubing to the 1/8" port on left side of body.
  • Page 11 SD 8011A Technical Data PENCE NGINEERING OMPANY, 150 COLDENHAM ROAD, WALDEN, NY 12586-2035 KOMBAT K1 & K4 Control Valve Sizes " through 4" ANSI CLASS 125/250 The Kombat Series K Control Valve is designed for economical control of steam, water, gas and process applications in typical institutional, commercial and industrial processes.
  • Page 12 OPERATING PRINCIPLE The Kombat K1 & K4 Valves are flow to open, globe style, control. A controller sensing the controlled variable provides a pneumatic diaphragm control valves. The pneumatic actuator signal to the actuator of the control valve to obtain the desired can be arranged to operate with either air to close or air to open control.
  • Page 13: Product Identification

    K1 & K4 ACTUATOR SHUTOFF TABLE (Refer to Temperature Limits) Size Reverse Shutoff* Direct Shutoff* Act. Bench Bench Orifice (inches) Size Range 3-15 psi 0-20 psi † 0-30 psi ‡ Range 3-15 psi 0-20 psi † 0-30 psi ‡ A, C, E 6-15 0-400 —...
  • Page 14 MAINTENANCE RE-ASSEMBLY OF ACTUATOR Warning: Injury or death can occur due to failure Refer to Figure 6 for correct orientation of casings, diaphragm to completely isolate valve from all sources of (15), piston (13), stem (16) and springs (3) for direct or reverse pressure before beginning disassembly.
  • Page 15 actuator stem (16). Counter two stem nuts (24) approximately stem after plug has contacted seat ring. Turn stem nuts up plug halfway down the threads of the stem (34). & stem assembly and tighten to lock them in position. Reduce air signal to 0 psi and calibrate indicator scale (20).
  • Page 16 K1 VALVE BODY ASSEMBLY PART NUMBERS ITEM VALVE SIZE PART NAME MATERIAL 1-1/4 1-1/2 23A* STEM BOLT - SHORT BRASS 04-17277-00 04-17277-00 04-17277-00 04-17277-00 04-17277-00 04-17277-00 23B** STEM BOLT - LONG BRASS 04-17281-00 04-17281-00 04-17281-00 04-17281-00 04-17281-00 04-17281-00 STEM NUT BRASS 05-17342-00 05-17342-00...
  • Page 17 K4 VALVE BODY ASSEMBLY PART NUMBERS ITEM VALVE SIZE PART NAME MATERIAL 2-1/2 Pointer Aluminum 5-12962-0 5-12962-0 5-12962-0 Stem bolt Brass 4-17277-0 4-17277-0 4-17277-0 Packing box Brass 204A104-01 204A104-01 204A104-01 Bonnet Ductile iron 558B113-02 558B113-02 558B113-02 Stl/zinc pltd 5-17330-0 5-17330-0 5-17330-0 When ordering parts, it is essential Yoke bushing...
  • Page 18 K1 & K4 ACTUATOR PART NUMBERS REVERSE ACTING DIRECT ACTING ITEM # PART NAME MATERIAL PART # Vent plug H.D.poly — Upper casing Stl/powder coat — Springs Steel See Below See Below Casing bolt standard 304 ss — 10/14 Casing nut 316ss —...
  • Page 19 SD 4522C Technical Data PENCE NGINEERING OMPANY, 150 COLDENHAM ROAD, WALDEN, NY 12586-2035 Air Master TYPE T61, T62 & T63 PNEUMATIC TEMPERATURE " CONTROLLER The T61 Series Temperature Regulator is ideal for wide ranging, fast changing loads on instantaneous heaters and other difficult process applications.
  • Page 20 INSTALLATION PLANNING PILOT Locate the regulator in a horizontal pipe. Prevent water hammer Mount the pilot with the bulb projecting entirely into the liquid or air being controlled. If the body is not in a horizontal position with and erratic operation by providing a trap ahead of the regulator. air gages on top, the set screw (5) on bottom of body nearest the Avoid damaging effects of scale and dirt in pipelines by using a bulb may be loosened and body rotated to horizontal position.
  • Page 21: Trouble Shooting

    TROUBLE SHOOTING FAILURE TO OPEN 1. Check supply gage to be sure it shows 2 psi higher than the required signal pressure. 2. Turn adjusting knob to top of temperature range. Pressure should go to within 2 or 3 pounds of supply pressure. If not, check for dirt in sensitivity screw and ball seating surface.
  • Page 22 SERIAL NUMBER PLATE AND FLOW ARROW CONTROL AIR SUPPLY TO PILOT 1/8"NPT 1/8"NPT VENT (DO NOT PLUG) T61, T63 and T64 Pilots are PILOT BODY designed and manufactured in TYPE T61 PILOT REVERSE ACTING accordance with Aritcle 3, Section 3 of the Pressure Equipment Directive 97/23/EC.
  • Page 23 P.O. Box 248 Buffalo, NY 14225-0248 Tel: 1-888-300-9155 Fax: 1-888-300-9160 www.coltonind.com info@coltonind.com Installation, Operating & Maintenance Instructions CFT Series Float & Thermostatic Steam Traps Introduction The COLTON CFT Series float & thermostatic steam trap is designed to automatically drain the condensate from steam equipment and steam mains.
  • Page 31 Installation & Maintenance Instructions SERIES 8210 2-WAY INTERNAL PILOTED-OPERATED SOLENOID VALVES 8211 NORMALLY CLOSED OPERATION GENERAL SERVICE 3/8I, 1/2I OR 3/4I NPT Form No.V5848R2 INSTALLATION NOTICE: See separate solenoid installation and maintenance Check nameplate for correct catalog number, pressure, voltage, instructions for information on: Wiring, Solenoid Temperature, frequency, and service.
  • Page 32 2. Lubricate manual operator stem gaskets (2) with DOW CAUTION: To protect the solenoid valve, install a strainer CORNINGr 111 Compound lubricant or an equivalent or filter suitable for the service involved in the inlet side as high-grade silicone grease. close to the valve as possible.
  • Page 33 Torque Chart Part Name Torque Value Inch-Pounds Torque Value Newton-Meters Solenoid base sub-assembly 175 ± 25 19,8 ± 2,8 Bonnet screws 95 ± 10 10,7 ± 1,1 Indicates Parts Supplied solenoid base In ASCO Rebuild Kits sub-assembly bonnet screw (4) core spring mounting bracket (see note 2)
  • Page 34 Torque Chart Part Name Torque Value Inch-Pounds Torque Value Newton-Meters Solenoid base sub-assembly 175 ± 25 19,8 ± 2,8 Bonnet screws 95 ± 10 10,7 ± 1,1 Indicates Parts Supplied In ASCO Rebuild Kits solenoid base sub-assembly core spring bonnet ( wide end in core first, screw (4) closed end protrudes...

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