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Neilsen CT2816 Operator's Manual

High grade dump truck
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HIGH GRADE DUMP TRUCK
Operator's Manual
It is important that you read and understand this instruction manual before using this
product. You will need this manual for the safety warnings and precautions, assembly,
operating, parts list and assembly diagram. Failure to follow instructions and safety
warnings may result in personal injury or property
Cannon Tools Limited
Address: 20 Station Road, Rowley Regis, West Midlands, B65 0JU.U.K.
CT2816
INSTRUCTIONS

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Summary of Contents for Neilsen CT2816

  • Page 1 HIGH GRADE DUMP TRUCK Operator’s Manual CT2816 INSTRUCTIONS It is important that you read and understand this instruction manual before using this product. You will need this manual for the safety warnings and precautions, assembly, operating, parts list and assembly diagram. Failure to follow instructions and safety...
  • Page 2 We the importer CANNON TOOLS LTD Add: 20 station road, Rowley Regis, west midlands,B65 0JU.U.K. Declare that the product dump truck CT2816 Are in conformity with the following Directives to the specification Under which conformity is declared. The Machinery Directive (2006/42/EC)

  • Page 3: Table Of Contents

    Content 1 Introduction............... 2 Safety................. 2.1 Tips ......................5 2.2 Symbol Description................9 2.3 Warning signs note ................10 2.4 Safety and Accident protection ............13 2.4.1 Read safety regulations ................2.4.2 Understand the mark ................2.4.3 Work clothes and Personal protection............2.4.4 Do not make any changes without authorize ........... 2.4.5 Safety valve ....................
  • Page 4 5 Maintainance ..............5.1 Prepare before maintainance.............25 5.2 Check-upand maintain ...............25 5.3 Engine maintainance .................26 5.3.1 Check oil level................... 5.3.2 Change engine oil ..................5.3.3 Check air filter ................... 5.4 Hydraulic system ................27 5.4.1 Hydrualic oil ....................5.4.2 Hydraulic filter ................... 5.5 Lubricate....................29 5.6 Adjudst Rubber track .................29 5.7 Temporary maitainance..............30...

  • Page 5: Introduction

    Introduction Thanks for choose this product. Please read this manual to understand the safety operation before drive this machine.

  • Page 6: Safety

    2 Safety 2.1 Safety Tips 1.Loading of corrosive, poisonous material is prohibited;Over loading is prohibited(rated load 500kg); Non-Manned. 2.Keep distance with machine at 500mm when operation, to avoid crush by the rubber track. 3.When the machine work in slope, the Grade exceed 15°is prohibited, to avoid rollover accident.
  • Page 7 4.There have vibration （3.6 m/s²） take place when the machine on working status, noise at 101dB, please wear ear device when long time continuous working, to avoid damage of hearing. There have harmful gases come out after start of engine, the standard, element and displacement is: Emission results on the test cycle: Emissions comply with Stage II requirements CO: 449.46 g/kWh...
  • Page 8 and dumping, to avoid rollover accident. 8.Work in muddy or slippery road is not allowed, to avoid bog or rollover as well as dangers of machine out of control. 9.Do not work at environment with fireworks, to avoid fire accident.In case accident take place, machine body on fire, please use dry powder fire extinguishers.
  • Page 9 'OPEN/RUN', and set the throttle in the position of 'FAST', then rotate the crankshaft till the engine startup. 13. Operate the machine Do not block carburettor which will cause engine stop running. 14.Transport the machine Ensure there is no gasoline in oil tank. 15.Store the machine when there have gasoline in oil tank.

  • Page 10: Symbol Description

    especially muffler is very high which will caused burning if tough this parts. Further to caused a fire when these part get in contact with leave, grass, brush etc. 2.2 Symbol Description Before operating the machine, we must understand the specific meaning of the following symbols, in order to prevent accidents.

  • Page 11: Warning Signs Note

    It is used for reference. In non-compliance with instructions or read the operation manual, operating may cause shorten machine’s life. Gland Machines have beed carefully inspected and maintained, and considered all risks under normal operating. But it does not mean that users or technical workers can use improperly and not follow the rules.
  • Page 12 4) Personal protection Please wear helmet, safety glasses, safety shoes, gloves and earmuffs, and check all safety equipment in advance. 5) Oil back filter Place of oil back filter located. 6) Hydraulic oil level indicator Hydraulic oil level indicating 7) Engine air filter Place of engine air filter located.
  • Page 13 9) Burning Do not touch. Note: Engine & Hydraulic tank may hot, to avoid burning. 10) Warning The label shows petrol is highly flammable and explosive. Not start engine in closed space, because engine exhaust toxic gases when start up. Besides, please read instructions carefully, when operating and maintaining the machines.

  • Page 14: Safety And Accident Protection

    13)Warning! 2.4 safety and accident protection Safety 2.4.1 read through safety regulations Before working or operating ,read through all of saftey regulations safety manual indication , then operate it . 2.4.2 understanding mark Read and obey the guide of safte indication ,know more about the saftey introduction,icon and mark of the machine ,make sure the machine on good suitation ,if it is broken ,please replacing immediately .

  • Page 15: Do Not Make Any Changes Without Authorize

    the clothes with the esay fired gasoline liquid on it ,before operating the machine ,make sure to adom the armet,blinkers,safety shoes ,glove ,ear covering . 2.4.4 Dont change any parts without Authorized by Manufacture . Prohibit anyone who modification the machine without Authorized ,it is probably influence machine fuction ,and cause safty hidden trouble .

  • Page 16: Fire Prevention Measure

    operating the machine . 2.5.2 fireproofing measure Make sure to clear up wood ,paer and other easy fire matter of the working spatial ,some matter configuration should be carefully checking the cleanliness ,otherwise ,there would be potential dangerous ,and the configuration should be recycling .

  • Page 17: Before Start The Machine

    2.6.1 safety items before the machine working . Checking the machine running suitation after machine working . Evacuate around of stander-by,donot let anybody on the machine working area . 2.6.2 safety driving . To avoid suddenness and break out case,make sure the operater between the working parts at least 500mm distance .Children and pets should apart from the machine working area in order to avoid touch the machine induce bruised.

  • Page 18: Parking

    smooth road . If the machine direction changed during loading or unloading the goods ,please change the direction of the original first and then loading and unloading the goods again . Make sure there is no barrier on the roadway when the machine travelling on the slop ,otherwise ，it will result in dangerous after the machine loose balance .

  • Page 19: Emergency Measures

    Since the machine install the hydraulic brake ,but do not keep the machine knock on the slop for long time . 2.6.6 emergency measure . Guard against fire Before the machine working ,make sure to find out first-aid-kit and fire extinguisher firstly and actual effect of these items after fire .

  • Page 20: Product Introduction

    3 product introduce This machine is a mini hydraulic dumper, not only can work on complicated building site , also can work in mud road. This machine is superior, with a multi-function, scraping, loading, lifting. Hydraulic operation, simple, safe, and high efficiency. The machine with mini structure can work in narrow road smoothly ，...

  • Page 21: Manual

    4 operating manual joystick introduce ① ② ③ ④ ⑤ Picture ●show joystick ↑↓show : impel the joystick by the arrowhead ①↑show front shovel move adown , can shovel , ↓show front shovel move upwards , can put the substance to the bucket . ②↑show left track move ahead, can turning left , ↓...

  • Page 22: Start/Closed Of Engine

    4.2 engine start /stop See detail from engine operating manual 4.3 avoid driving on incline Work note : dangerous driving on incline . if need , drive slow to avoid sliping Avoid turning , if need , turning in the stability area slowly No move landscape orientation , for fear sliping .

  • Page 23: Loading And Unloading

    Only when the machine is damaged, and the threat to the environment , just allowing the machine in a short period dragging , also should in the condition accelerograph control hydraulic control operable .If the conditions not allow , the machine will be loaded to other vehicles to pul it out to protect other components from damage.

  • Page 24: Lifting

    3）Before loading the machine, must clean the ramp and the vehicle loading area. Note: 1）If machine operation delay. Must carry out the machine return to the ground and inspection firstly, and then calibrate the machine, and finally start loading and unloading. 2）Ensure that the driving road hasn’t other goods, prevent loss of balance to happed dangerous.

  • Page 25: Use Of Rubber Track

    Lay the machine on flat ground When lifting forbidden to stand beside the machine. When lifting is prohibited loading the goods in bucket. Lifting spot design under the engine base (A) 2 pc, Between lifting rack and loading bucket (B) 2pc. 4.8 The use of rubber track.

  • Page 26: Maintainance

    can not avoid, please clean the rubber track after finished. 7 When using the rubber track. Avoid working in similar marine environment, as that will track the corrosion of rubber and attached to the metal surface. 5 maintenance 5.1 Preparing work Preparing work 1.

  • Page 27: Engine Maintainance

    6. During work, there will be high-pressure loop; 7. Ensure that all parts are in good condition and installed correctly; When the machines have biggish wear or damage, we must immediately replace worn out and damaged parts 9. Clear up the remained dirt and grease; 10.

  • Page 28: Check Oil Level

    5.3.1 Check oil level See Engine Manual 5.3.2 Change engine oil See Engine Manual 5.3.3 Check air filter See Engine Manual 5.4 Hydraulic system maintainance alternation code Name Quantity daily week month Hydraulic ☆ adjust hose joint ☆ adjust Hydraulic filter 5.4.1 hydraulic oil check To ensure normal operation of hydraulic system, must check the oil level of...

  • Page 29: Hydraulic Filter

    1. Remove protective cover(B); 2. Open the hydraulic oil tank cap; 3.Open the hydraulic oil tank bolt 4. clean hydraulic oil tank afer drain out hydraulic oil. 5.use bolt block out the oil tank (D) , then filling the oil from (C) Note : Do not mix hydraulic oil of different manufacturers;...

  • Page 30: Lubricate

    3 check or exchange the juik fliter 4 install the spring(C) and the cover of fliter(B) 5.5 lubrication Lubricate the machine at regular intervals,pay attention to the wear of the pin bolt and screw bolt lubricate item lubricate item: lubricate grease cup and bucket pin hunge component each 10hours durning continuous work 5.6 adjust the rubber crawler belt Check the tension of crawler belt...

  • Page 31: Temporary Maitainance

    2 Suddendly swerve at a large friction metal core wear or crack As stated above, Transition chain tensioning and curve metal core broke out may occur when the surface of the crawler belt cracked 1 The rubber crawler belt and pulley was not meshing 2 Travel on the sand land 5.7 Temporary maintenance 1 Check the wear or damage part,exchange new component if necessery...

  • Page 32: Specification

    6 Specification Model CT2816 Engine B&S 13H3gasoline engine Power(HP) Net weight(kg) Bucket size (m3) 0.14 Max. load(kg) Max. width(mm) Noise(db) Pump flux(L/1,) 2x10.5 Pressure(bar) Speed(km/h) Hydraulic tank capacity(L) 12.5 Oil tank capacity(L) Dimension(mm) 1388x685x1375 Engine failure 7.1 To ensure the durable operation of the machine, please do not disassemble it by yourself.

  • Page 33: Troubleshooting Of Hydraulic System

    7．2．1 system insufficient of pressure Check connection of oil pipe, leaking or not Check circular mark, whether the volum reach to specified location 7．2．2 system can not work due to pressure Change hydraulic oil，cleaning vales, filters。 7．3 Troubleshooting of travelling system Check the tension of track Spare parts list Model （one pc of each）...

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