Schlage AL-Series Service Manual
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Schlage AL-Series Service Manual

Al-series cylindrical lock
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Summary of Contents for Schlage AL-Series

  • Page 1 AL-Series Service manual...

  • Page 3: Table Of Contents

    AL44S Hospital Privacy Lock Chassis Assembly AL50PD Entrance /Office Lock Chassis Assembly AL53PD Entrance Lock Chassis Assembly 24 AL70PD Classroom Lock Chassis Assembly 25 AL80PD Storeroom Lock Chassis Assembly 26 AL85PD Faculty Restroom Lock Chassis Assembly Schlage • AL-Series service manual • iii...

  • Page 5: Introduction

    Introduction This manual contains a complete listing of AL-Series (Grade 2) cylindrical lock parts and assemblies manufactured by the Schlage Lock Company. This edition lists components of AL-Series locks manufactured after June, 2003. Exploded views of chassis and trim are shown with parts for standard size doors, with accompanying charts to identify parts for replacement purposes.
  • Page 6 Note: Any function with a deadlatch locks the latchbolt when door is closed. See page 5 for identification. AL85 functions are not available in Full Size or Small Format Interchangeable cores. 6 • Schlage • AL-Series service manual...
  • Page 7 5 Note: Any function with a deadlatch locks the latchbolt when door is closed. See for identification. AL85 functions are not available in Full Size or Small Format Interchangeable cores. Schlage • AL-Series service manual • 7...

  • Page 8: Trim Assemblies

    Passage Latch Trim Exit Lock Trim Bath/Bedroom Privacy Lock Trim Hospital Privacy Lock Trim Entrance/Office Lock Trim Entrance Lock Trim Classroom Lock Trim Storeroom Lock Trim Faculty Restroom Lock Trim Single Dummy Trim 8 • Schlage • AL-Series service manual...

  • Page 9: Passage Latch Trim

    For locks manufactured after June 2003. See Levers on page 19 for a complete list of lever part numbers. For locks manufactured after May 2002. *** Chassis part number is for reference only. Schlage • AL-Series service manual • 9...

  • Page 10: Exit Lock Trim

    Place cotter pin at hole B on the Blank Rose. 1C\v" Cotter 2" Non-standard door thickness for AL25. Specify 2" door thickness on order. If cotter pin adjustment is necessary, place at hole B. Blank Rose 10 • Schlage • AL-Series service manual...

  • Page 11: Bath/Bedroom Privacy Lock Trim

    Levers For locks manufactured after June 2003. See on page 19 for a complete list of lever part numbers. For locks manufactured after May 2002. *** Chassis part number is for reference only. Schlage • AL-Series service manual • 11...

  • Page 12: Hospital Privacy Lock Trim

    Levers For locks manufactured after June 2003. See on page 19 for a complete list of lever part numbers. For locks manufactured after May 2002. *** Chassis part number is for reference only. 12 • Schlage • AL-Series service manual...

  • Page 13: Entrance/Office Lock Trim

    For locks manufactured after June 2003. See Levers on page 19 for a complete list of lever part numbers. For locks manufactured after May 2002. *** Chassis part number is for reference only. Schlage • AL-Series service manual • 13...

  • Page 14: Entrance Lock Trim

    For locks manufactured after June 2003. See Levers on page 19 for a complete list of lever part numbers. For locks manufactured after May 2002. *** Chassis part number is for reference only. 14 • Schlage • AL-Series service manual...

  • Page 15: Classroom Lock Trim

    For locks manufactured after June 2003. See Levers on page 19 for a complete list of lever part numbers. For locks manufactured after May 2002. *** Chassis part number is for reference only. Schlage • AL-Series service manual • 15...

  • Page 16: Storeroom Lock Trim

    For locks manufactured after June 2003. See Levers on page 19 for a complete list of lever part numbers. For locks manufactured after May 2002. *** Chassis part number is for reference only. 16 • Schlage • AL-Series service manual...

  • Page 17: Faculty Restroom Lock Trim

    For locks manufactured after June 2003. See Levers on page 19 for a complete list of lever part numbers. For locks manufactured after May 2002. *** Chassis part number is for reference only. Schlage • AL-Series service manual • 17...

  • Page 18: Single Dummy Trim

    A501-746 Lever insert A700-044** Spindle, Threaded Rod A501-167 Levers For locks manufactured after June 2003. See on page 19 for a complete list of lever part numbers. For locks manufactured after May 2002. 18 • Schlage • AL-Series service manual...

  • Page 19: Trim Options

    A700-045 A700-047 Lever insert for interchangeable core with 1 " -1 " doors *** For locks manufactured before May 2002 For locks manufactured after May 2002. *** For locks manufactured after March 2003. Schlage • AL-Series service manual • 19...

  • Page 20: Tactile Warning

    Omega lever Trim Finishes Schlage AL-Series lock products are available in a range of durable, top-quality finishes. Most are available with a clear coating that protects against damaging environmental factors, including sea air, high humidity, or corrosive vapors. The antimicrobial coating on Schlage AL-Series locks works to protect the hardware’s surface by inhibiting the growth of bacteria, mold and mildew.

  • Page 21: Chassis Assemblies

    20 Bath /Bedroom Lock Chassis Assembly Hospital Privacy Lock Chassis Assembly Entrance /Office Lock Chassis Assembly Entrance Lock Chassis Assembly 24 Classroom Lock Chassis Assembly 25 Storeroom Lock Chassis Assembly 26 Faculty Restroom Lock Chassis Assembly Schlage • AL-Series service manual • 21...
  • Page 22 Slide, Non-Restoring A590-181 Spindle and Catch, Outside A710-020 Hub (2) A700-046 Plate, Outside A700-004 Housing, Chassis A700-057 Frame, Hub A700-056 Spindle and Catch, Inside A710-004 Spring, Slide (2) A501-311 Plate, Hub, Inside A501-305 22 • Schlage • AL-Series service manual...
  • Page 23 Part no. Slide, Non-Restoring A590-181 Plate, AL25 Outside A501-874 A700-046 Frame, Hub A700-056 Housing, Chassis A700-057 Hub, AL25 Outside A700-016 Spindle and Catch, Inside A710-004 Spring, Slide (2) A501-311 Plate, Hub, Inside A501-305 Schlage • AL-Series service manual • 23...
  • Page 24 Plunger and Button, Inside 51-039 Spindle and Catch, Inside A710-004 Plunger and Button, Outside 51-040 Plate, Hub, Inside A501-305 Cam and Spring A301-402 Spindle and Catch, Outside A710-020 Spring A700-036 Plate, Outside A700-004 24 • Schlage • AL-Series service manual...
  • Page 25 Plunger and Button, Inside 51-039 Spindle and Catch, Inside A710-004 Plunger and Button, Outside 51-041 Plate, Hub, Inside A501-305 Cam and Spring A301-402 Spindle and Catch, Outside A710-020 Spring A700-036 Plate, Outside A700-004 Schlage • AL-Series service manual • 25...
  • Page 26 Spindle and Catch, Inside A710-004 Plunger and Button 51-039 Plate, Hub, Inside A501-305 Cam and Spring A301-402 Spindle and Catch, Outside A710-001 AL50PD is available with restoring slide. Order by AL50PD x XA11-297. 26 • Schlage • AL-Series service manual...
  • Page 27 Spindle and Catch, Inside A710-004 Plunger and Button 51-037 Plate, Hub, Inside A501-305 Cam and Spring A301-402 Spindle and Catch, Outside A710-001 AL53PD is available with restoring slide. Order by AL50PD x XA11-297. Schlage • AL-Series service manual • 27...
  • Page 28 Spring, Slide (2) A501-311 Spindle and Catch, Inside A710-004 Plug, Cam A501-721 Plate, Hub, Inside A501-305 Spring Seat A508-597 Spindle and Catch, Outside A710-001 Spacer, Cam A501-791 Plate, Outside A700-004 Cam, Spiral A700-017 28 • Schlage • AL-Series service manual...
  • Page 29 Frame, Hub A700-056 Housing, Chassis A700-057 Spring, Slide (2) A501-311 Spindle and Catch, Inside A710-004 Cam and Spring A201-370 Plate, Hub, Inside A501-305 Spring Seat A508-597 Spindle and Catch, Outside A710-001 Wedge, Spindle A501-615 Schlage • AL-Series service manual • 29...
  • Page 30 Housing, Chassis A700-057 Plunger and Button 51-038 Spindle and Catch, Inside A710-004 Cam and Spring A301-402 Plate, Hub, Inside A501-305 Spring Seat A508-597 Spindle and Catch, Outside A710-001 Wedge, Spindle A501-615 Plate, Outside A501-901 30 • Schlage • AL-Series service manual...

  • Page 31: Latches

    39-030 Rabbeted latch and strike kit is available for Springlatch and Deadlatch applications. Available in 605 and 626 finish only. 41-005 requires: 1) reinforcement when used in hollow metal doors, and 2) one G506-815 sleeve when used with 1” latch holes. Schlage • AL-Series service manual • 31...

  • Page 32: Strikes

    Box for ANSI strike 10-001 10-004 10-025 10-026 10-027 10-058 K510-066 Specify strike finish: 605, 606, 609, 612, 613, 619, 625, 626, 643 (except 10-058 circular strike available in 605, 626 finish only) 32 • Schlage • AL-Series service manual...

  • Page 33: Cylinder Options

    Small Format Interchangeable Core (SFIC) cylinders are available for Saturn lever design and BD suffix locksets only. SFIC ® cylinders are for Schlage Everest B and Everest 29 R family restricted keyway cores. SFIC cylinders are compatible with Best Falcon and other competitive small format cores.

  • Page 34: Full Size Interchangeable Core

    C603-967 Small Format Interchangeable Core Everest, Exploded View Plug retainer Tumbler springs Top pins Master pins Build-up pins Sleeve with control lug Bottom pins Shell Plug Check pin spring Check pin Undercut groove 34 • Schlage • AL-Series service manual...

  • Page 35: Interchangeable Core Related Parts And Levers

    (for part numbers, refer to list above) Conventional Cylinder to FSIC Conventional Cylinder to SFIC (requires chassis disassembly) Lever insert, SFIC Lever insert FSIC Driver Spindle and catch assembly Lever, FSIC Driver retainer Driver Lever, SFIC Schlage • AL-Series service manual • 35...

  • Page 36: Parts

    Plunger Units Part Number Description 51-037 Plunger unit, inside, AL53 51-038 Plunger unit, inside, AL85 51-039 Plunger unit, inside, AL40, AL44, AL50 51-040 Plunger unit, outside, AL40 51-041 Plunger unit, outside, AL44 Specify finish. 36 • Schlage • AL-Series service manual...

  • Page 37: Screws And Screw Packs

    Description/Contents C203-311 Latch and strike: C503-766, T-15 (4), specify finish C203-312 Latch and strike: C503-766, T-15 (2); L583-371, T-20 (2), specify finish Note: Torx screw packs are furnished with appropriate T-xx installation tool(s). Schlage • AL-Series service manual • 37...

  • Page 38: Door Handing

    Door Handing All Schlage locks are reversible. Hand information should be specified to ensure proper cylinder orientation in keyed functions, and to ensure proper finish of latchbolt and strike for locks to be installed on reverse bevel doors. Use the diagram below to correctly determine the hand of the door.

  • Page 39: Ordering Procedure

    (iii) which have been improperly stored, installed, maintained or operated; (iv) which have been used in violation of written instructions provided by Schlage; (v) which have been subjected to improper temperature, humidity or other environmental conditions (i.e., corrosion); or (vi) which, based on Schlage’s examination, do not disclose to Schlage’s satisfaction non-conformance to the warranty.
  • Page 40 As a $2 billion provider of security solutions for homes and businesses, Allegion employs more than 7,800 people and sells products in more than 120 countries across the world. Allegion comprises 23 global brands, including strategic brands CISA , Interflex , LCN , Schlage and Von Duprin ® ® ® ®...

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