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Jackson CONSERVER XL Service Manual

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CONSERVER XL
SERVICE M M ANUAL
Visit Jackson on the Internet at:
www.jacksonmsc.com
October 24, 2001
P/N 7610-002-10-23 (Revision B)

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  • Page 1 CONSERVER XL SERVICE M M ANUAL Visit Jackson on the Internet at: www.jacksonmsc.com October 24, 2001 P/N 7610-002-10-23 (Revision B)

  • Page 2: Table Of Contents

    TABLE OF CONTENTS GENERAL PAGE Specifications ....................INSTALLATION INSTRUCTIONS................CHEMICAL DISPENSING EQUIPMENT..............OPERATIONAL INSTRUCTIONS................UNIT OPERATION Cam Timer Operation................... Timing Sequence (Conserver XL)..............TROUBLESHOOTING SECTION................DRAWINGS Dimensions....................Table Dimensions..................Main Assembly..................... Control Box Assembly.................. 8 Cam Timer....................Peristaltic Pump Assembly................

  • Page 3: Specifications

    SPECIFICATIONS of CONSERVER XL ELECTRICAL REQUIREMENTS PERFORMANCE/CAPABILITIES WASH PUMP MOTOR HORSEPOWER OPERATING CAPACITY (RACKS/HOUR) RACKS PER HOUR VOLTS PHASE AMPS DISHES PER HOUR 11.4 GLASSES PER HOUR WATER REQUIREMENTS OPERATING CYCLE (SECONDS) INLET TEMPERATURE (MINIMUM) 120°F WASH TIME INLET TEMPERATURE (RECOMMENDED) 140°F...

  • Page 4: Installation Instructions

    It is also recommended that a shock absorber (not supplied with the carrier and ask them to send a representative to the site to the Conserver XL model) be installed in the incoming water line. inspect the damage to the unit and to complete an inspection This prevents line hammer (hydraulic shock), induced by the sole- report.

  • Page 5: Chemical Dispensing Equipment

    CHEMICAL DISPENSING EQUIPMENT TO PREPARE PUMPS FOR OPERATION The Conserver XL dishmachine is supplied with detergent, rinse additive and sanitizer dispensing peristaltic-pumps. Locate the open ends of the chemical tubes with the tube stiffeners and place each one in the appropriate container.

  • Page 6: Operational Instructions

    OPERATION INSTRUCTIONS PREPARATION: Before proceeding with the start-up of the unit, Place cups and glasses upside down in racks so that they do not verify the following: hold water during the cycle. The dishmachine is meant not only to clean, but to sanitize as well, to destroy all of the bacteria that 1.

  • Page 7: Cam Timer Operation

    CAM TIMER OPERATION The Conserver XL cam timer is a 1 minute, 30 second, 8-cam SETTINGS: The right side of cam 4 must be set to allow the timer (cam 8 is a spare) that controls the operation of the dishma- switch arm to drop 2 seconds before the drain solenoid is de-ener- chine.

  • Page 8: Timing Sequence (Conserver Xl)

    TIMING SEQUENCE 2 SECONDS INTO CYCLE *Wash pump starts, runs for 40 seconds, then shuts down. Controlled by C2 cam. 4 SECONDS INTO CYCLE *Detergent feed pump is energized. The length of time will be field determined. Time will depend on the detergent used and water conditions.

  • Page 9: Troubleshooting Section

    TROUBLESHOOTING SECTION WARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service personnel. Certain procedures in this section require electrical tests or measurements while power is applied to the machine. Exercise extreme caution at all times. If test points are not easily accessible, disconnect power, attach test equipment and reap ply power to test.
  • Page 10 TROUBLESHOOTING SECTION WARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service personnel. Certain procedures in this section require electrical tests or measurements while power is applied to the machine. Exercise extreme caution at all times. If test points are not easily accessible, disconnect power, attach test equipment and reap ply power to test.
  • Page 11 TROUBLESHOOTING SECTION WARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service personnel. Certain procedures in this section require electrical tests or measurements while power is applied to the machine. Exercise extreme caution at all times. If test points are not easily accessible, disconnect power, attach test equipment and reap ply power to test.
  • Page 12 TROUBLESHOOTING SECTION WARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service personnel. Certain procedures in this section require electrical tests or measurements while power is applied to the machine. Exercise extreme caution at all times. If test points are not easily accessible, disconnect power, attach test equipment and reap ply power to test.
  • Page 13 TROUBLESHOOTING SECTION WARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service personnel. Certain procedures in this section require electrical tests or measurements while power is applied to the machine. Exercise extreme caution at all times. If test points are not easily accessible, disconnect power, attach test equipment and reap ply power to test.

  • Page 14: Dimensions

    C OF WATER INLET TO C OF ELEC. CON. TO BACK OF MACHINE TO BACK OF MACHINE 15 1/4" SIDE OF MACHINE TO C OF ELEC. CON. Jackson 65 1/2" 73 7/8" W/ DOOR OPEN 61 7/8" FLOOR TO C 56 1/8"...

  • Page 15: Table Dimensions

    TABLE DIMENSIONS TABLE DIMENSIONS CORNER INSTALLATION 20 1/2” 2 1/4” OPENING 4” 25 1/4” MIN. 3/4” 1 1/2” ROLL TABLE DIMENSIONS 20 1/2” CONNECTION TO DISHMACHINE 25 1/4” TABLE DIMENSIONS STRAIGHT THROUGH INSTALLATION...

  • Page 16: Main Assembly

    MAIN ASSEMBLY 5, 6, 7, 8 2, 3 10 - NOT SHOWN 4 - NOT SHOWN 12, 13 - NOT SHOWN...
  • Page 17 MAIN ASSEMBLY (CONTINUED) ITEM DESCRIPTION MFG No. Door, Right, with Studs, Conserver XL 5700-001-99-95 Magnet, Reed Switch 5930-111-51-68 Nut, Hex, 8-32 5310-272-02-00 Plastic Door Guides 5330-600-02-00 Magnet, Reed Switch, Hood Mounted 5930-111-41-70 Screw, 8-32 x 3/4" for Hood Magnet 5305-011-72-66...

  • Page 18: Control Box Assembly

    CONTROL BOX ASSEMBLY...
  • Page 19 CONTROL BOX ASSEMBLY (CONTINUED) ITEM DESCRIPTION MFG No. Control Box Weldment, Conserver XL 5700-002-04-57 Decal, Control Box Front, Conserver XL 9905-002-04-61 Thermometer, 96" Lead 6685-111-68-49 Switch, On/Off, DPST 5930-111-38-79 Cycle Light, Conserver XL 5945-504-08-18 Power Light, Conserver XL 5945-504-07-18 Cycle Counter...

  • Page 20: Cam Timer

    8 CAM TIMER SPARE CYCLE/ RESET WASH RINSE DRAIN DETERGENT FILL SANITIZER ITEM DESCRIPTION MFG No. Timer Motor 5945-306-14-00 Microswitch 5930-011-65-81...

  • Page 21: Peristaltic Pump Assembly

    PERISTALTIC PUMP ASSEMBLY * - ITEM NOT SHOWN ITEM DESCRIPTION MFG. No. Screw, 8-32 x 3/8" Phillips Flat Head 5305-011-37-07 Housing, Front 4320-111-37-08 Anko Roller 4320-111-36-70 Peri Pump Squeeze Tube 5700-111-35-29 Screw, 6-32 x 3/4" Phillips Pan Head 5305-011-37-05 Screw, 8-32 x 1/2" Phillips Flat Head 5305-011-37-06 Housing, Rear Assy 4320-111-37-09...

  • Page 22: Hood Assembly

    HOOD ASSEMBLY ITEM DESCRIPTION MFG No. Hood Weldment 5700-002-04-44 Support, Left, Hood 5700-002-00-18 Support, Right, Hood 5700-002-00-17 Right Door Guide 5700-002-05-74 Left Door Guide 5700-002-05-75 Door Guide 5700-002-05-73 Locknut, 1/4"-20, with Nylon Insert, S/S 5310-374-01-00 Washer, 1/4"-20 5311-174-01-00 Bolt, 1/4"-20 x 1/2" Long 5305-274-02-00 Bolt, 1/4"-20 x 3/4"...

  • Page 23: Cantilever Arm Assembly

    CANTILEVER ARM ASSEMBLY * Represents an item not shown. ITEM DESCRIPTION MFG No. Arm, Cantilever, Conserver XL 5700-002-00-20 Sleeve, Cantilever Arm 5700-000-85-69 Arm, Block, Cantilver Arm 5700-000-31-87 Bolt, Eye, 3/8"-16 5306-956-05-00 Nut, Hex, S/S, 3/8"-16 5310-276-01-00 Washer, Impeller 5311-176-02-00 Rod, Spring...

  • Page 24: Wash Tub Assembly

    WASH TUB ASSEMBLY ITEM DESCRIPTION MFG No. Tub Weldment 5700-002-04-38 Fitting, Chemical Drip 5700-002-05-62 Spillway Weldment 5700-002-04-41 Drain Seat Gasket 5700-002-04-42 Sump Strainer 5700-002-06-25 Drain Seat Insert 5700-021-34-38 Bulkhead to 1/2" Hosebarb Fitting 4730-011-45-21 Locknut, 10-24, with Nylon Insert 5310-373-01-00...

  • Page 25: Accumulator Assembly

    ACCUMULATOR ASSEMBLY * - ITEM NOT SHOWN ITEM DESCRIPTION MFG No. Accumulator Weldment, Conserver XL 5700-002-04-63 Accumulator Strainer 5700-002-00-38 Bolt, 1/4"-20 x 1/2" Long 5305-274-02-00 Washer, S/S, 1/4"-20 5311-174-01-00 Locknut, 1/4"-20, with Nylon Insert, S/S 5310-374-01-00...

  • Page 26: Frame Assembly

    FRAME ASSEMBLY ITEM DESCRIPTION MFG No. Lower Frame, Conserver XL 5700-001-99-80 Leg, Front Left Frame Assembly 5700-002-04-36 Leg, Short, Conserver XL 5700-002-03-72 Bracket, Spring Mounting 5700-002-04-37 Tub Support 5700-001-99-83 Bullet Feet 5340-108-02-06 Bolt, 1/4"-20 x 1/2" Long 5305-274-02-00 Washer, Flat, 1/4" ID 5311-174-01-00 Locknut, 1/4"-20, with Nylon Insert, S/S...

  • Page 27: Incoming Plumbing Assembly

    INCOMING PLUMBING ASSEMBLY * - ITEM NOT SHOWN ITEM DESCRIPTION MFG No. Tube, Copper, 3/4" x 4" Long 5700-001-07-38 Elbow, Brass, 90 Deg., 3/4" NPT 4730-406-42-01 Vacuum Breaker, Brass, 3/4" 4820-300-08-00 Solenoid Valve. 3/4" NPT, 100 Volt 4810-100-53-00 Adapter, 3/4" MNPT 4730-401-11-01 Nipple, Brass, Close, 3/4"...

  • Page 28: Solenoid Valve Repair Kits (3/4", 110V)

    3/4” 110/120V SOLENOID VALVE REPAIR PARTS Screw Data Plate Valve Bonnet Spring position is moved for clarity. Goes below Item 3. Diaphragm Retainer Screen Retainer Mesh Screen Valve Body Order the entire solenoid valve using manufacturer part number 4810-100-53-00. ITEM DESCRIPTION MFG No.

  • Page 29: Vacuum Breaker Repair Kit (3/4" Npt)

    VACUUM BREAKER REPAIR KIT (3/4” NPT) CAP SCREW DATA PLATE CAP RETAINER O-RING COMPONENTS OF REPAIR KIT 4820-001-60-57 PLUNGER BODY Order the entire assembly using part number 4820-300-08-00.

  • Page 30: Wash Motor Assembly

    WASH MOTOR ASSEMBLY * - ITEM NOT SHOWN ITEM DESCRIPTION MFG No. Pump & Motor Assembly 6105-121-35-18 Pump Support Assembly 5700-002-05-88 Nipple, Pump Outlet 5700-021-33-50 Clamp, 1 5/16" to 2 1/4" 4730-719-01-37 Fitting, 3/8" Barb x 1/8" MNPT 4730-111-35-02 Clamp, 7/16" to 25/32" 4730-011-36-05 Hose, 3/8"...

  • Page 31: Wash Arm Assembly

    WASH ARM ASSEMBLY ITEM DESCRIPTION MFG No. Complete Wash Arm Assembly 5700-021-63-81 Wash Arm Weldment 5700-021-63-42 Wash Arm Endcaps 5700-011-35-92 Bearing Assembly 5700-021-63-80...

  • Page 32: Wash Manifold Assembly

    WASH MANIFOLD ASSEMBLY ITEM DESCRIPTION MFG No. Tube, Wash Manifold 5700-002-00-19 O-Ring, Wash Manifold 5330-111-35-15 Lower Wash Manifold Weldment 5700-002-05-87 Upper Wash Manifold Casting 5700-031-34-82 Manifold Gasket 5700-111-35-03 Bolt, 3/8"-16 x 7/8" Long 5306-011-36-95 Lockwasher, 3/8" 5311-276-01-00 Nut, 3/8"-16. Hex 5310-276-01-00 Bolt, 3/8"-16 x 1 1/4"...

  • Page 33: Drain Solenoid Assembly

    DRAIN SOLENOID ASSEMBLY ITEM DESCRIPTION MFG No. Solenoid Bracket Weldment 5700-002-05-91 Elbow, 3/8" Tube x 3/8"-18 NPT 4730-206-23-00 Locknut, Brass, 3/8"-18 NPT 5700-000-66-01 Locknut, 10-24 S/S Hex with Nylon Insert 5310-373-01-00 Tricnut, 10-32 5340-118-05-00 Drain, Solenoid 4810-200-11-00 Cover, Solenoid Weldment 5700-002-05-90 Screw, 1/4"-20 x 3/8", Phillips Head 5305-173-12-00...

  • Page 34: Door Wrap Assembly

    DOOR WRAP ASSEMBLY ITEM DESCRIPTION MFG No. Door Wrap 5700-001-99-96 Nylon Door Bushing 5700-000-86-66 Nylon Washer 5311-369-03-00 Washer, Flat, 1/4", S/S 5311-174-01-00 Screw, Phillips Flathead, 1/4"-20 x 1-1/2" 5305011-44-50 Washer, Lock, Split, 1/4", S/S 5311-274-01-00 Nut, Acorn, 1/4"-20 5310-174-01-00...

  • Page 35: Electrical Diagrams

    Conserver XL ELECTRICAL DIAGRAM 115 volt - 60 hertz - single phase...

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