Star Micronics NX-1020 Technical Manual
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Star Micronics NX-1020 Technical Manual

Star Micronics NX-1020 Technical Manual

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DOT MATRIX PRINTER
NX-1020
LC-200
TECHNICAL MANUAL
[ SIXTH EDITION ]

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  • Page 1 DOT MATRIX PRINTER NX-1020 LC-200 TECHNICAL MANUAL [ SIXTH EDITION ]...
  • Page 2 However, should any errors be detected, STAR would greatly appreciate being in- formed of them. • The above notwithstanding, STAR can assume no responsibility for any errors in this manual. © Copyright 1996 Star Micronics Co.,Ltd.

  • Page 3: General Specifications

    Parts List • First edition : Jun. 1990 Second edition : Jan. 1991 Add the new model (NX-1020 COLOUR and LC-200 COLOUR) Third edition : May 1991 Add the new printer mechanism (Ver. 2) Fourth edition : Jul. 1993 Fifth edition : Sep.

  • Page 5: Table Of Contents

    CHAPTER 1 GENERAL SPECIFICATIONS General Specifications ..................3 External Appearance and Composition .............. 5 EDS Mode Settings ....................6 Parallel Interface ....................8 4-1. General Specifications ................... 4-2. Connector Signals ....................Serial Interface (option) ..................9 5-1. General Specifications ................... 5-2. Connector Signals ....................

  • Page 6: General Specifications 3

    GENERAL SPECIFICATIONS – 2 –...

  • Page 7: General Specifications

    GENERAL SPECIFICATIONS General Specifications Print system Serial Impact Dot-matrix Printing speed Pica Elite High-Speed Draft 200cps 225cps Draft 150cps 180cps 37.5cps 45cps Print direction Bidirectional, logic-seeking Unidirectional, logic-seeking (selectable) Print head 9pins Life: 100 million characters Line spacing 1/6, 1/8, n/72, n/216 inches Paper feed Friction and push/pull tractor Paper feed speed...
  • Page 8 GENERAL SPECIFICATIONS Maximum buffer size Without Download 16KB With Download 1 line Emulations Epson mode IBM proprinter mode Interface Standard: Centronics parallel Option: RS-232C serial Ribbon type On-carriage, dedicated Monochrome (Black only) Color (Black, magenta, cyan, violet, yellow, orange, green) Ribbon life Monochrome 3 million characters (draft pica)

  • Page 9: External Appearance And Composition

    GENERAL SPECIFICATIONS External Appearance and Composition Fig. 1-2 Front View of the Printer Fig. 1-3 Diagram of Internal Composition – 5 –...

  • Page 10: Eds Mode Settings

    GENERAL SPECIFICATIONS EDS Mode Settings The EDS (Electronic DIP Switch) mode has 16 kinds of functions you can set as the power-on default. To enter the EDS mode, turn the printer on while simultaneously holding the , and buttons. SET/EJECT PAPER FEED ON LINE PARK...
  • Page 11 GENERAL SPECIFICATIONS Print Mode Page Length 10 CPI DRAFT 11 inches 10 CPI HS DRAFT A4 sized paper 17 CPI DRAFT 8 inches 10 CPI COURIER 12 inches In the standard Italic character set Country Country U.S.A. Denmark I France Sweden Germany Italy...

  • Page 12: Parallel Interface

    GENERAL SPECIFICATIONS Parallel Interface 4-1. General Specifications Item Specifications Synchronization System Via externally supplied STROBE pulse I/F Protocol By ACK and BUSY signals Logic Level Compatible with TTL level Fig. 1-5 Timing Charts of Parallel Interface 4-2. Connector Signals Pin No. Signal Name Function Description STROBE...

  • Page 13: Serial Interface (Option)

    GENERAL SPECIFICATIONS Serial Interface (option) When using the serial interface, the optional Serial-Parallel Converter must be connected with the printer. 5-1. Genereal Specifications Item Specifications Interface RS-232C level Synchronization System Asynchronous Baud rate 150 - 19,200 bit per second (BPS) [selectable] 150, 300, 600, 1200, 2400, 4800, 9600, 19200 BPS Word length Start bit:...

  • Page 14: Dip Switch Settings

    GENERAL SPECIFICATIONS 5-3. DIP Switch Settings Switch 8 data bits 7 data bits No parity Parity checked Handshaking protocols – see table below Odd parity Even parity Data transfer rate – see table below All switched are set ON when the printer leaves the factory. Protocol Switch 3 Switch 4...

  • Page 15: Ee-Prom Mode

    GENERAL SPECIFICATIONS EE-PROM Mode 6-1. Outline The settings described below can be changed if data is written to the EE-PROM on the main logic board. The mode for writing to the EE-PROM is designed for use by maintenance workers, not for use by the general user. In addition, this mode is subject to change without prior notice.

  • Page 16: Ee-Prom Map

    GENERAL SPECIFICATIONS 6-3. EE-PROM Map Factory Address Function Data(H) data EDS setting Lower Function Emulation Standard RAM Usage Input Buffer Download Auto-LF Disabled Enabled ASF Setting Disabled Enabled Multi-part Mode Disabled Enabled Paper-out Enabled Disabled Tear off Disabled Enabled Strobe Timing Normal Reverse EDS setting...
  • Page 17 GENERAL SPECIFICATIONS Factory Address Function Data(H) data Except in the Standard Italic character set Upper IBM Code Page #437 U.S.A. #850 Multi-lingual #860 Portuguese #861 Icelandic #863 Canadian French #865 Nordic Option 1 Option 2 02H,03H Area for IBM initial Condition Lower,Upper 01,00 04H,05H...
  • Page 18 GENERAL SPECIFICATIONS Factory Address Function Data(H) data Empty area Top margin in auto-loading : Standard mode Friction Lower (Paper feed at a pitch of 1/432 of an inch) Upper Top margin in auto-loading : Standard mode Tractor Lower (Paper feed at a pitch of 1/432 of an inch) Upper Top margin in auto-loading : Standard mode ASF Lower...

  • Page 19: Rewriting The Ee-Prom

    GENERAL SPECIFICATIONS 6-4. Rewriting the EE-PROM An example of the procedure for rewriting an EE-PROM is described below. 1. Load a Basic Disk in the personal computer, and turn on the power to the computer. 2. Hold down bothe the switches on the front panel of the printer and turn on the ON LINE PAPER FEED...
  • Page 20 GENERAL SPECIFICATIONS – 16 –...
  • Page 21 CHAPTER 2 THEORY OF OPERATION Block Diagram .....................19 Main Logic Board ....................20 2-1. Data Input Operation..................... 2-1-1. Parallel Interface ....................2-1-2. Serial Interface ....................2-2. General Flow Chart ....................2-2-1. Editing ........................ 2-2-2. Print Head Driving Circuit................. 2-2-3. Print Head Temperature Detection Circuit ............. 2-2-4.

  • Page 22: Theory Of Operation

    THEORY OF OPERATION – 18 –...

  • Page 23: Block Diagram

    THEORY OF OPERATION Block Diagram The block diagram of this printer is shown in Fig. 2-1. Fig. 2-1 Block Diagram Main Logic Board This board receives data from the host computer and stores it in the RAM in the order of arrival. The CPU on this board reads the data from the RAM, and edits it according to the program stored in the ROM.

  • Page 24: Main Logic Board

    THEORY OF OPERATION Main Logic Board 2-1. Data Input Operation 2-1-1. Parallel Interface Communications between the host computer and this printer are facilitated via parallel connectors. This section explains the handshake of this interface. The data input circuit of this interface is shown in Fig. 2-2. Fig.

  • Page 25: Serial Interface

    THEORY OF OPERATION Fig. 2-3 Timing Chart of Parallel Interface 2-1-2. Serial Interface (option) When the serial interface is used, an optional Serial-Parallel Converter is required to be installed. The converter will change the voltage level (RS-232C <------> TTL) and the data transfer method (Serial <------> parallel). Fig.
  • Page 26 THEORY OF OPERATION The IC101 is a dual RS-232C driver/receiver which includes a capacitive voltage generator to supply RS-232C voltage levels from a single 5V supply. Data from the host computer is sent from RXD via IC101 and is input to the MPU. Serial data input to the MPU is converted into parallel data, and output to the main logic board.
  • Page 27 THEORY OF OPERATION DTR method method ETX/ACK method Fig. 2-6 Data Input Timing Chart with Serial Interface – 23 –...

  • Page 28: General Flow Chart

    THEORY OF OPERATION 2-2. General Flow Chart A general flow chart of editing and printing operations is presented in Fig. 2-7. Fig. 2-7 General Flow Chart of Editing and Printing – 24 –...

  • Page 29: Editing

    THEORY OF OPERATION 2-2-1. Editing Data stored in the RAM is read out sequentially by the CPU and then edited according to a function code that has been specified in advance. This editing takes places until the CR or CR + LF code appears or the line buffer becomes full. 2-2-2.

  • Page 30: Carriage Motor Driving Circuit

    THEORY OF OPERATION Fig. 2-9 Print Head Temperature Detection Circuit 2-2-4. Carriage Motor Driving Circuit This printer employs a stepping motor as the carriage motor. Unlike regular motors on the market, this stepping motor will not operate just by connecting it to a power source. The motor operates only when a drive pulse is fed to it, but even then, it turns only a certain angle.

  • Page 31: Carriage Motor Speed Control

    THEORY OF OPERATION 2-2-5. Carriage Motor Speed Control Since the carriage motor is a stepping motor, the carriage can be stopped at a desired position by controlling acceleration and deceleration. The carriage can also move backward. The rotational speed of the carriage motor is set by the number of pulses per time unit. The character pitch (horizontal character size) in each print mode is determined by changing this rotational speed (or carriage transfer speed).
  • Page 32 THEORY OF OPERATION Fig. 2-13 Paper Feed Motor Driving Signals The utilization of voltage applied to the paper feed motor is described as follows. Mode Voltage Application Operation +25VDC Motor Drive Standby: +5VDC Holding Bias Voltage to the paper feed motor is changed by setting CPU port P31 to LOW or HIGH and by turning transistors TR4 and TR5 ON or OFF.

  • Page 33: Reset Circuit

    THEORY OF OPERATION 2-3. Reset Circuit The RESET signal initializes the circuit elements and prevents operation errors when the power is turned on. The RESET signal is output for approx. 34ms. when the power is turned on, or while the RESET ( INPUT-PRIME ) signal is being output from the host computer.

  • Page 34: Reset By +5V Line Voltage Detection

    THEORY OF OPERATION 2-4. Reset by +5V Line Voltage Detection A voltage-detecting IC (IC3 in Fig. 2-14) detects momentary drops in voltage or unstable voltage supply (due to power failures, etc.) on the +5V line. If the voltage on the +5V line falls below 4.25V, the RESET signal appears at the output terminal of the voltage-detecting IC.

  • Page 35: Power Supply Unit

    THEORY OF OPERATION Power Supply Unit Fig. 2-17 shows the power supply unit. The AC power is stepped down to Vs1 and Vs2 by the power transformer. The Vs1 power is full-wave rectified by the DB1 rectifier stack and smoothed by electrolytic capacitor C4. The smoothed DC power is converted into the stable 25VDC power by the chopper circuit, whose main component is IC1.
  • Page 36 THEORY OF OPERATION We will explain the chopper circuit in terms of Fig. 2-18, a simplified version of Fig. 2-17. IC1 is a pulse-width control switching regulator. It has a reference voltage section, oscillation section, pulse-width control section, and power transistors.

  • Page 37: Mechanisms

    THEORY OF OPERATION Mechanism 4-1. Print Head Mechanism The print head consists of 9 needle wires and 9 print solenoids. The following explains how each needle wire operates during printing. When the print solenoid is energized, the clapper is attracted by the iron core and the needle wire is driven toward the platen.

  • Page 38: Ink Ribbon Feed Mechanism

    THEORY OF OPERATION Fig. 2-21 Print Head Carrying Mechanism 4-3. Ink Ribbon Feed Mechanism The ink ribbon feed mechanism is linked to the print head carrying mechanism described previously so that the ink ribbon is wound up automatically while the carriage moves left or right. The ribbon feed mechanism is driven by torque from the carriage motor, and carriage movement allows the gear B to rotate.

  • Page 39: Paper Feed Mechanism

    THEORY OF OPERATION 4-4. Paper Feed Mechanism The paper feed motor is a PM (Permanent Magnet) type, four-phase and 48-pole pulse motor. Minimum paper feed is set at 1/432 inch. There are two ways of feeding paper available with this printer: Friction method and Tractor method. You can select one of the two methods, using the release lever.

  • Page 40: Detectors

    THEORY OF OPERATION 4-5. Detectors Home Position Detector A photo-interrupter is used in the home position detector, which is set at the left side of the frame unit. ON/OFF signals are generated according to the position of the shield plate mounted at the base of the carriage, and the printing position is determined by these signals.
  • Page 41 CHAPTER 3 ADJUSTMENTS This printer has undergone various adjustments so that it will achieve standard performance. In this chapter, a brief explanation is given of the methods of adjustments. Follow the instruction when making maintenance inspections or when replacing parts to correct malfunctions. Gap Adjustment Between Print Head and Platen ..........
  • Page 42 ADJUSTMENTS – 38 –...
  • Page 43 ADJUSTMENTS Gap Adjustment Between Print Head and Platen 1-1. Measuring Gap Between Print Head and Platen Remove the upper case unit according to procedures described in Chapter 4. Set the index lever [1] at step two. Remove the ribbon guide [2]. Insert a thickness gauge [3] between the print head [4] and the platen [5], and measure the gap.
  • Page 44 ADJUSTMENTS Adjustment of Timing Belt Tension The timing belt tension should be set at from 15g to 19g. (The belt tension must be measured with the designated tension gauge [1].) After the belt has been used for a long time, however, it may be difficult to maintain prescribed tension because of belt deterioration or wear.
  • Page 45 CHAPTER 4 PARTS REPLACEMENT This chapter explains disassembly and reassembly of the printer. Note the following precautions during disassembly and reassembly. Disconnect the printer from the wall outlet before servicing it. Assembly is the reverse of disassembly unless otherwise specified. After reassembly, coat the screw heads with locking sealant.
  • Page 46 PARTS REPLACEMENT – 42 –...

  • Page 47: Parts Replacement

    PARTS REPLACEMENT Upper Case Unit Turn off the power switch [1] . Remove • Printer cover • Rear cover • Platen knob [2] • ROM cover [3] • Three screws [4] Move the carriage unit [5] over to the right so that it aligns with the cut-out of the upper case unit [6].

  • Page 48: Printer Mechanism

    PARTS REPLACEMENT Printer Mechanism Remove • Upper case unit according to the procedure de- scribed in item 1. • Stop ring [1] • Release cam [2] • Release gear [3] • Four screws [4] • Screws [5] • Connector cover [6] Holding up the tab of the connector cover, slide the connector cover to the right for removal.

  • Page 49: Power Supply Unit

    PARTS REPLACEMENT Power Supply Unit Remove • Upper case unit according to the procedure de- scribed in item 1. • Connector [1] • Three tapping screws [2] • Two screws [3] • Two screws [4] • Power switch holder [5] •...

  • Page 50: Print Head

    PARTS REPLACEMENT Print Head Remove • Printer Cover • Ink ribbon cartridge • Color ribbon holder [1] • Two tapping screws [2] • Head cable [3] • Print head [4] WARNING The print head gets hot after printing. Do not touch it until it get cool.

  • Page 51: Platen Unit

    PARTS REPLACEMENT Platen Unit Remove • Upper case unit according to the procedure de- scribed in item 1. • Paper feed roller unit [1] • Stop ring [2] • Gear [3] • Two nuts [4] • Tractor stay [5] • Stop ring [6] •...

  • Page 52: Paper Feed Motor Unit

    PARTS REPLACEMENT 11. Paper Feed Motor Unit Remove • Platen unit according to the procedure described in item 9. • Two screws [1] • Paper feed motor unit [2] – 48 –...
  • Page 53 CHAPTER 5 MAINTENANCE AND LUBRICATION Maintenance ......................51 1-1. Cleaning ......................... 1-2. Checks ........................Lubrication ......................52 2-1. Lubricant ........................ 2-2. Lubricating Method ....................Lubricated Areas ....................
  • Page 54 – 50 –...

  • Page 55: Maintenance And Lubrication

    MAINTENANCE AND LUBRICATION Maintenance In order to maintain the optimum performance of this printer and to prevent trouble, maintenance must be carried out according to the following items. 1-1. Cleaning Removal of dirt Wipe off dirt with a soft cloth soaked in alcohol or benzine. *Note: Do not use thinner, trichlene or ketone solvents because they may damage plastic parts.
  • Page 56 MAINTENANCE AND LUBRICATION Lubrication Lubrication is very important to maintain optimum performance and to prevent trouble. 2-1. Lubricant The type of lubricant greatly affects the performance and durability of the printer, especially in a low temperature environment. We recommend use of the grease and lubrication oils listed below for this printer. Type of oil Product name Maker...
  • Page 57 MAINTENANCE AND LUBRICATION Fig. 5-1 Lubricated Areas 1 – 53 –...
  • Page 58 MAINTENANCE AND LUBRICATION Fig. 5-2 Lubricated Areas 2 Fig. 5-3 Lubricated Areas 3 – 54 –...
  • Page 59 TROUBLESHOOTING CHAPTER 6 TROUBLESHOOTING Troubleshooting Procedures ................Unit Replacement Priority Chart ................ Repair by Unit Replacement ................Repair by Parts Replacement ................4-1. Does not Operate at All with Power on ............... 65 4-2. Power Supply Circuit Abnormal ................66 4-3.

  • Page 60: Chapter 6 Troubleshooting

    TROUBLESHOOTING – 56 –...

  • Page 61: Troubleshooting

    TROUBLESHOOTING Troubleshooting Procedures Troubleshooting is never easy because various problems arise depending upon the particular location of the breakdown. The following procedures should be taken in making repairs. The first method is to make repairs through unit replacements. The two display codes appearing in the flow chart are defined as follows: 1) indicates main logic board replacement;...

  • Page 62: Unit Replacement Priority Chart

    TROUBLESHOOTING Unit Replacement Priority Chart Unit Exchange Sequence Problem Category Remarks Power Main Printer Control Details supply unit logic board mechanism panel board Specific display lamp only will not glow Specific switch only cannot be input Buzzer does not sound (sound volume inadequate) Strange sounds...

  • Page 63: Repair By Unit Replacement

    TROUBLESHOOTING Repair by Unit Replacement START * Turn power off. * Remove I/F cable. * Mount ink ribbon. * Set paper. * Move carriage to center. Turn power on. Carriage Moves? Carriage operates normally? *1 See (6) and (7) waveform in item 10 of Chapter 7.
  • Page 64 TROUBLESHOOTING On line lamps light? On line lamp signal is normal? Replace main logic board. Press on line switch to take off line. Replace control panel board. On line lamp is out? Press paper feed switch. Paper feed switch *2 See (8) and (9) waveform in operation is normal? item 10 of Chapter 7.
  • Page 65 TROUBLESHOOTING Printing operation *3 See (4) and (5) waveform in is normal? item 10 of Chapter 7. Print head drive signal waveform is normal? *3 1) Replace main logic board. 2) Replace printer mechanism. Replace printer mechanism. Paper feed operation is *2 See (8) and (9) waveform in normal? item 10 of Chapter 7.
  • Page 66 TROUBLESHOOTING Printing begins? Printing operation normal? 1) Replace I/F cable. Stop print program. 2) Replace main logic board. 3) Check host computer. Carriage moves with hand? Replace printer mechanism. Output (+25V, +5V) of power supply unit is normal? *4 1) Replace main logic board. 2) Replace printer mechanism.
  • Page 67 TROUBLESHOOTING Output of power supply unit is normal? *4 Turn power off. Replace power supply unit. Remove connector CN5 from main logic board. Turn power on. Fuse blows out? Replace fuse. 1) Replace main logic board. 2) Replace printer mechanism. 3) Replace control panel board.
  • Page 68 TROUBLESHOOTING *5 See (10) waveform in item 10 of Chapter 7. I/F signal is normal? *5 Ready condition? There is data transmission? Check hardware or host I/F mode set computer print program. up properly? 1) Replace I/F cable. 2) Replace main logic board. Change I/F mode.

  • Page 69: Repair By Parts Replacement

    TROUBLESHOOTING Repair by Parts Replacement 4-1. Does not Operate at All with Power on START +25V, +5V supplied? *1 See 4-2. Power Supply DC Power abnormal. Circuit Abnormal. RESET signal becomes HIGH? *2 Check RESET circuit; replace parts. Crystal waveform is normal? *3 Check crystal circuit;...

  • Page 70: Power Supply Circuit Abnormal

    TROUBLESHOOTING 4-2. Power Supply Circuit Abnormal Remove connector CN5 from the main logic board. START Fuse F1 is blown? Replace Fuse F1 Fuse is blown again? Replace Transformer 30VAC and The no load voltages are below: 5VAC are J1-J2 of CN0 About 30VAC supplied? J3-J4 of CN0 About 9VAC Connect the...

  • Page 71: Defective Motor Operation

    TROUBLESHOOTING 4-3. Defective Motor Operation START START LF-CMN CR-CMN signal is normal? signal is normal? Check and relace Check and relace 1) TR5 1) TR6 2) TR4 2) TR1 3) CPU 3) CPU LF-ø1, CR-ø1, ø2, ø3, ø4 are ø2, ø3, ø4 are normal? *5 normal? *7 Check and replace...

  • Page 72: Defective Print Head Operation

    TROUBLESHOOTING 4-4. Defective Print Head Operation START Does not print at all? A specific +25V pin does not line is work? Check and replace supplied? 1) TR19, TR20 2) TR10 ~ TR18 Power supply unit abnormal. (Refer to item 4-2.) Check and replace 1) TR9 Print is light...

  • Page 73: Defective Interface Operation

    TROUBLESHOOTING 4-5. Defective Interface Operation START Press on line switch to take on line. Send print program from host computer. *9 See (10) waveform in item 10 of Chapter 7. Is I/F signal normal? *9 Incorrect print generated? Check I/F cable. Check and replace 1) IC2 2) Gate array...
  • Page 74 TROUBLESHOOTING – 70 –...
  • Page 75 CHAPTER 7 PARTS LIST HOW TO USE PARTS LIST DRWG. NO. This column shows the drawing number of the illustration. REVISED EDITION MARK This column shows a revision number. Parts that have been added in the revised edition are indicated with “#”. Parts that have been abolished in the revised edition are indicated with “*”.

  • Page 76: Printer Assembly

    Printer Assembly 1-1. Disassembly Drawing 1-2. Parts List Printer Assembly DRWG.NO. REV. PARTS NO. PARTS NAME Q'TY REMARKS RANK 89030810 MECHANISM WITH HEAD DP941 FOR VER.1 89030811 MECHANISM WITH HEAD DP941II FOR VER.2 87801020 LOWER CASE UNIT ZX-10CL VER.1:US,UK,HK,AS 87801100 LOWER CASE UNIT LC-200 EC VER.1:EC,WG...
  • Page 77 Printer Assembly DRWG.NO. REV. PARTS NO. PARTS NAME Q'TY REMARKS RANK 87801021 LOWER CASE UNIT ZX-10CLII VER.2:US,UK,AS,HK 87801101 LOWER CASE UNIT LC-200 EC VER.2:EC,WG 87802020 MAIN LOGIC BOARD UNIT ZX-10CL VER.1:US,EC,UK,AS,WG 87802070 MAIN LOGIC BD UNIT ZX-10CL HK VER.1:HK 87802021 MAIN LOGIC BD UNIT ZX-10CLII VER.2:US,EC,UK,AS,WG...
  • Page 78 DRWG.NO. REV. PARTS NO. PARTS NAME Q'TY REMARKS RANK 89590191 ASF SF-10DN OPTION:FOR WG 89591020 ROLL PAPER HOLDER RH-10Z OPTION:FOR US 89591030 ROLL PAPER HOLDER RH-10Z OPTION:EXCEPT FOR US – 74 –...

  • Page 79: Printer Mechanism

    Printer Mechanism 2-1. Disassembly Drawing – 75 –...

  • Page 80: Parts List

    2-2. Parts List Printer Mechanism DRWG.NO. REV. PARTS NO. PARTS NAME Q'TY REMARKS RANK 89133010 PRINT HEAD DP9401B 87030010 FRAME UNIT VER.1:INC.26,31,32 87030011 FRAME UNIT VER.2:INC.26,31,32 87031310 CARRIAGE MOTOR ASSY 82091260 MOTOR HOLDER 87031320 RUBBER BUSHING A ASSY 83400780 RELEASE LEVER 83400782 RELEASE LEVER 83902630...

  • Page 81: Sub-Assembly

    Sub-Assembly 3-1. Lower Case Unit A. Ver. 1 DRWG.NO. REV. PARTS NO. PARTS NAME Q'TY REMARKS RANK 83023860 LOWER CASE ZX-10CL 82011040 LOWER CASE CHASSIS ZX-10CL 87801340 ROLLER HOLDER ASSY ZX-10CL 87067180 ROLLER HOLDER UNIT 87801310 DETECTOR UNIT ASSY ZX-10CL 83400740 PE DETECTOR LEVER 83400750...
  • Page 82 B. Ver. 2 DRWG.NO. REV. PARTS NO. PARTS NAME Q'TY REMARKS RANK 83023862 LOWER CASE ZX-10CL 82011040 LOWER CASE CHASSIS ZX-10CL 87801340 ROLLER HOLDER ASSY ZX-10CL 87067180 ROLLER HOLDER UNIT 87801311 DETECTOR UNIT ASSY ZX-10CLII 87801350 PE DETECTOR UNIT ASSY ZX-10CL 83903470 DETECTOR BOARD HOLDER...

  • Page 83: Upper Case Unit

    3-2. Upper Case Unit DRWG.NO. REV. PARTS NO. PARTS NAME Q'TY REMARKS RANK 80086640 OPERATION SHEET ZX-10CL 80082880 BRAND PLATE NX-1020CL US FOR US 80083150 BRAND PLATE LC-200 EC FOR EC,UK,WG 80083450 BRAND PLATE NX-1020CL HK FOR HK 80083590 BRAND PLATE LC-200CL AS FOR AS 87800310...

  • Page 84: Paper Feed Roller Unit

    3-3. Paper Feed Roller Unit DRWG.NO. REV. PARTS NO. PARTS NAME Q'TY REMARKS RANK 10-1 87034310 PF ROLLER FRAME ASSY 10-2 82000890 PAPER FEED ROLLER FRAME 10-3 82040421 PF ROLLER GUIDE 10-4 80201150 PAPER FEED ROLLER 10-5 87034320 PF HOLDER ROLLER SHAFT ASSY941 10-6 83400710 PF CLAMP LEVER R...

  • Page 85: Serial-Parallel Converter (Option)

    3-4. Serial-Parallel Converter (Option) DRWG.NO. REV. PARTS NO. PARTS NAME Q'TY REMARKS RANK 28-1 83024060 UPPER CASE SPC-8K 28-2 87590010 CPU BOARD UNIT SPC-8K 28-3 87590020 IF BOARD UNIT SPC-8K 28-4 87591020 LOWER CASE UNIT SPC-8K 28-5 82901600 CORD HOLDER SPC-8K 28-6 01903047...

  • Page 86: Frame Unit

    3-5. Frame Unit 3-5-1. Disassembly Drawing – 82 –...

  • Page 87: Parts List

    3-5-2. Parts List Frame Unit DRWG.NO. REV. PARTS NO. PARTS NAME Q'TY REMARKS RANK 87030660 PAPER FEED MOTOR ASSY 83101250 GEAR 58X0.5 01903064 SCREW TAT 3-5 CT 82401200 INDEX LEVER 83400730 ADJUSTING LEVER 01903075 SCREW TBT 3-6 PT 04020016 STOP RING SE4.0 87030360 BOTTOM GUIDE UNIT FOR VER.1...

  • Page 88: Platen Unit

    3-6. Platen Unit DRWG.NO. REV. PARTS NO. PARTS NAME Q'TY REMARKS RANK 80202150 PLATEN 83902580 PLATEN HOLDER 83902581 PLATEN HOLDER 04012503 ROLL PIN SP2.5X14 – 84 –...

  • Page 89: Tractor Unit

    3-7. Tractor Unit DRWG.NO. REV. PARTS NO. PARTS NAME Q'TY REMARKS RANK 87036330 TRACTOR FRAME R ASSY 87036320 TRACTOR FRAME L ASSY 80906051 TRACTOR SUB-UNIT R NOTE1 87036350 TRACTOR R ASSY NOTE1 80906150 TRACTOR SUB-UNIT R TS NOTE1: NOT STOCKED 80906061 TRACTOR SUB-UNIT L NOTE1...

  • Page 90: Wiring Scheme Of Printer

    Wiring Scheme of the Printer 4-1. Ver. 1 – 86 –...
  • Page 91 4-2. Ver. 2 – 87 –...

  • Page 92: Main Logic Board

    Main Logic Board 5-1. Circuit Diagram – 88 –...
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  • Page 96: Component Layout

    5-2. Component Layout – 92 –...
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  • Page 100: Parts List

    5-3. Parts List Main Logic Board DRWG.NO. REV. PARTS NO. PARTS NAME Q'TY REMARKS RANK 08240026 GATE ARRAY D65006CW-ZX 08210017 TTL IC 74LS05 08200109 IC-RESET M51953BL 08210038 TTL IC 74LS373 08221007 PSRAM HM65256BLP-100NS NOT MOUNTED :NOTE 1 08222026 EPROM 27256-150NS ZX.**.** :NOTE 1 NOT MOUNTED...
  • Page 101 Main Logic Board DRWG.NO. REV. PARTS NO. PARTS NAME Q'TY REMARKS RANK 06054725 RD RESISTOR 4.7 K-OHM 1/6W VER.2:NOT MOUNTED 06054725 RD RESISTOR 4.7 K-OHM 1/6W 06233911 RN RESISTOR 390 OHM 3W 06020684 RD RESISTOR 6.8 OHM 1/2W R48-50 06051034 RD RESISTOR 10 K-OHM 1/6W R51-53 06051025...
  • Page 102 Main Logic Board DRWG.NO. REV. PARTS NO. PARTS NAME Q'TY REMARKS RANK 05152234 CERA. CAPA. 0.022UF 50V CA1-2 05652212 CAPA. ARRAY 220PF 50V 8EL 05651012 CAPA. ARRAY 100PF 50V 8EL CA4-5 05654712 CAPA. ARRAY 470PF 50V 6EL SSW1-2 09000042 SLIDE SWITCH SS-12D00 09000048 SLIDE SWITCH ESD-14345 XTAL1...

  • Page 103: Paper End Detector Board

    Paper End Detector Board 6-1. Circuit Diagram – 99 –...

  • Page 104: Component Layout

    6-2. Component Layout 6-3. Parts List DRWG.NO. REV. PARTS NO. PARTS NAME Q'TY REMARKS RANK 08200053 IC-LIN NJM2903D 08200091 IC-LIN NJM2903D 06052214 RD RESISTOR 220 OHM 1/6W 06051035 RD RESISTOR 10 K-OHM 1/6W 2% 06052214 RD RESISTOR 220 OHM 1/6W 06055124 RD RESISTOR 5.1 K-OHM 1/6W 2% 06051225...

  • Page 105: Control Panel Board

    Control Panel Board 7-1. Circuit Diagram – 101 –...

  • Page 106: Component Layout

    7-2. Component Layout 7-3. Parts List DRWG.NO. REV. PARTS NO. PARTS NAME Q'TY REMARKS RANK R1-11 06052714 RD RESISTOR 270 OHM 1/6W LED1 08300055 LED LT-1H11A LED2 08300058 LED LT-1E21A LED3 08300055 LED LT-1H11A LED4-11 08300058 LED LT-1E21A SW1-5 09010043 PUSH SWITCH SKHHAL=S 09100456 CONNECTOR 5062-18...

  • Page 107: Power Supply Unit

    Power Supply Unit 8-1. Circuit Diagram – 103 –...

  • Page 108: Component Layout

    8-2. Component Layout Old Board New Board – 104 –...

  • Page 109: Parts List

    8-3. Parts List Power Supply Unit DRWG.NO. REV. PARTS NO. PARTS NAME Q'TY REMARKS RANK 08202008 IC-REG L4960 08202013 IC-REG L4941 08030016 SCHOTTKY DIODE ERB84-009 06041035 RD RESISTOR 10 K-OHM 1/4W 06041034 RD RESISTOR 10 K-OHM 1/4W 06242034 RN RESISTOR 20 K-OHM 1/4W 1% 06245124 RN RESISTOR 5110 OHM 1/4W 05291044...
  • Page 110 Power Supply Unit DRWG.NO. REV. PARTS NO. PARTS NAME Q'TY REMARKS RANK 87770050 CABLE UNIT 04X060 80703120 CABLE UNIT 4X60 ZX-10CL 87770030 CABLE UNIT 04X060 80924691 WIRE 18UL1015G/Y100TT 87770060 CABLE UNIT 01X100TT A 80993350 INSULATION SHEET ZX-10CL 82020440 POWER CORD COVER ZL-10 82020441 POWER CORD COVER...

  • Page 111: Serial-Parallel Converter Board (Option)

    Serial-Parallel Converter Board (Option) 9-1. Wiring Scheme – 107 –...

  • Page 112: I/F Board

    9-2. I/F Board 9-2-1. Circuit Diagram 9-2-2. Component Layout 9-2-3. Parts List DRWG.NO. REV. PARTS NO. PARTS NAME Q'TY REMARKS RANK IC101 08200125 IC-I/F LT1081CN IC102 08200109 IC-RESET M51953BL R101 06053324 RD RESISTOR 3.3 K-OHM 1/6W C101-104 05034758 CHEM. CAPA. 4.7UF C105 05551044...

  • Page 113: Cpu Board

    9-3. CPU Board 9-3-1. Circuit Diagram – 109 –...

  • Page 114: Component Layout

    9-3-2. Component Layout Old board [Parts side] Old board [Solder side] New board [Parts side] New board [Solder side] 9-3-3. Parts List CPU Board DRWG.NO. REV. PARTS NO. PARTS NAME Q'TY REMARKS RANK 08250011 MASKED CPU HD63B01YF-IF 08221021 SRAM HM6264LFP-100NS 07603007 DIGITAL TRANSISTOR RTIN434C-T 06754721...

  • Page 115: Waveform With Oscilloscope

    10. Waveform with Oscilloscope (1) Crystal (10 MHz) (2) RESET (Power on reset) Crystal Pin 30 of IC8 Upper : RESET input Pin 4 of IC3 Time/Div : 0.2 µs Lower : RESET output Pin 5 of IC3 Volt/Div : 1V Time/Div : 10 ms Volt/Div : 2V...
  • Page 116 (7) Carriage Motor Control Signal and Driving Signal (8) Paper Feed Motor Common Control Signal and Driving Signal Upper : Carriage-ø1 Control Signal Pin 13 of IC8 Upper : LF-CMN Control Signal Pin 22 of IC8 Lower : Carriage-ø1 Driving Signal Pin 5 of CN6 Lower : LF-CMN Driving Signal Pin 1 of CN7 Time/Div : 0.5 ms...
  • Page 118 HEAD QUARTERS OVERSEAS SUBSIDIARY COMPANIES STAR MICRONICS DEUTSCHLAND GMBH STAR MICRONICS U.K.LTD. STAR MICRONICS CO., LTD. JAPAN STAR MICRONICS AMERICA INC. Westerbachstraße 59 P.O.Box 940330 Star House, Peregrine Business D-60489 Frankfurt/Main 90 Park, Gomm Road, High Wycombe 536 Nanatsushinya, Shimizu, 70-D Ethel Road West.

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Lc-200

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