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WELCOME HOME TO WARMTH
P/N 900577-00 Rev NC 02/2016
P900577-00
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not
prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This
appliance is not convertible for use with other gases.
This is an un-vented gas-fired appliance. It uses air (oxygen) from the room in which it is installed.
Provisions for adequate combustion and ventilation air must be provided. Refer to Air for Combustion and
Ventilation section on page 5 of this manual.
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
— Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
— WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
®
PFS
Remote-Ready Control Gas Log Appliance
(Burner System for Cast Iron stove)
®
US
Report No. 09-128
For more information, visit Comfortflame.US.com
Installation and Operation Instructions
Comfort Flame
Unvented (Vent-Free)
®
Gas Stove Appliance Models:
NCBurnerZMN
NCBurnerZMP
IMPORTANT: This burner system must be installed
into approved IHP cast iron stove body, model:
Newcastle (F2510) only.
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Table of Contents
Summary of Contents for Comfort Flame NCBurnerZMN
- Page 1 Installation and Operation Instructions ® Comfort Flame Unvented (Vent-Free) ® WELCOME HOME TO WARMTH Gas Stove Appliance Models: NCBurnerZMN NCBurnerZMP P/N 900577-00 Rev NC 02/2016 Remote-Ready Control Gas Log Appliance (Burner System for Cast Iron stove) ® P900577-00 IMPORTANT: This burner system must be installed Report No.
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Page 2: Table Of Contents
Accessories ..................19 Parts ....................20 Warranty ..................23 SAFETY WARNING: The NCBurnerZMN, NCBurnerZMP WARNING: This product contains and/or generates series vent-free gas log appliance is only approved chemicals known to the state of California to cause for use in the Newcastle cast iron stove model. - Page 3 WARNING: Any change to this appliance or its 5. Do not use this stove as a wood burning fireplace. Use only model controls can be dangerous. NCBurnerZMN-P series vent-free gas log appliance for Newcastle cast iron stove models. WARNING: Do not use a blower insert, heat ex- 6.
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Page 4: Product Identification
Selector Switch Gas Log Appliance Base Assembly Figure 1 - Typical Stove Cabinet with Gas Log Appliance (Shown with Model NCBurnerZMN-P Appliance) LOCAL CODES COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS These appliances are approved for installation in the US state of Install and use appliance with care. Follow all local codes. In the... -
Page 5: Air For Combustion And Ventilation
AIR FOR COMBUSTION AND VENTILATION Confined and Unconfined Space WARNING: This appliance shall not be installed in The National Fuel Gas Code, ANSI Z223.1/NFPA54 allows two methods a room or space unless the required volume of indoor for determining whether the space in which the heater is being in- combustion air is provided by the method described stalled is confined or unconfined space. - Page 6 AIR FOR COMBUSTION AND VENTILATION Continued 4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used. 12" ______ Btu/Hr (maximum the space can support) ______ Btu/Hr (actual amount of Btu/Hr used) Ventilation Example: 51,200 Btu/Hr (maximum the space can support) Ventilation Grills Grills 70,000 Btu/Hr (actual amount of Btu/Hr used)
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Page 7: Installation
INSTALLATION Carefully follow the instructions below. This stove is a freestanding NOTICE: This appliance is intended for use as supple- unit designed to set directly on the floor. IMPORTANT: You must mental heat. Use this appliance along with your primary maintain minimum wall and ceiling clearances during installation. - Page 8 INSTALLATION Continued UNPACKING 3. Check log for any shipping damage. If damaged (pieces larger than the size of a dime), promptly inform dealer where you purchased 1. Lift off corrugated box enclosing stove body crating. appliance. 2. Remove screws fastening back and top of wood frame enclosure. 4.
- Page 9 INSTALLATION Continued CONNECTING TO GAS SUPPLY Installation must include a equipment shutoff valve, union and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge WARNING: This appliance requires a 3/8" NPT hook up. NPT tap must be upstream from appliance (see Figure 10, (National Pipe Thread) inlet connection to the pres- page 12).
- Page 10 Bubbles forming dealer. show a leak. 4. Correct all leaks at once. ** Minimum inlet pressure for purpose of input adjustment. Figure 10 - Gas Connection (NCBurnerZMN-P Series) Open Equipment Shutoff Valve CHECKING GAS CONNECTIONS...
- Page 11 INSTALLATION Continued INSTALLING ROD AND SCREEN PRESSURE TESTING APPLIANCE GAS CONNECTIONS 1. Insert rod through small rings located at top of screen (see Figure 1. Open equipment shutoff valve (see Figure 11, page 10). 14). 2. Open main gas valve located on or near gas meter for natural gas 2.
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Page 12: Operation
OPERATION 7. With control knob pressed in, press and release Igniter button. FOR YOUR SAFETY This will light pilot. The pilot is attached to the front burner (see READ BEFORE LIGHTING Figure 7, page 8). If needed, keep pressing Igniter button until pilot lights. -
Page 13: Inspecting Burners
OPERATION Continued INSPECTING BURNERS Check pilot flame pattern and burner flame patterns often. TO TURN OFF GAS TO APPLIANCE PILOT FLAME PATTERN Figure 19 shows a correct pilot flame pattern. Figure 20 shows an Shutting Off Appliance incorrect pilot flame pattern. The incorrect pilot flame is not heating 1. -
Page 14: Cleaning And Maintenance
CLEANING AND MAINTENANCE WARNING: Turn off appliance and let cool before cleaning. Injector Holder CAUTION: You must keep control areas, burner and circulating air passageways of appliance clean. Inspect these areas of appliance before each use. Burner Tube Have appliance inspected yearly by a qualified service person. -
Page 15: Troubleshooting
TROUBLESHOOTING WARNING: Turn off appliance and let cool before servicing. Only a qualified service person should service and repair appliance. CAUTION: Never use a wire, needle or similar object to clean ODS/pilot. This can damage ODS/pilot unit. Note: All troubleshooting items are listed in order of operation. OBSERVED PROBLEM POSSIBLE CAUSE REMEDY... - Page 16 TROUBLESHOOTING Continued OBSERVED PROBLEM POSSIBLE CAUSE REMEDY Burner does not light after ODS/pilot is lit 1. Burner orifice clogged 1. Clean burner (see Cleaning and Mainte- nance, page 14) or replace burner orifice 2. Inlet gas pressure is too low 2.
- Page 17 TROUBLESHOOTING Continued WARNING: If you smell gas • Shut off gas supply. • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Leave the building immediately. •...
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Page 18: Wiring Diagram
Maximum - 14" W.C., Minimum - 11" W.C. gas supplier. • Shipping Weight: 28 lbs. TECHNICAL SERVICE NCBurnerZMN • Rating: 24,000/35,000 Btu/hr (Variable) You may have further questions about installation, operation, or • Gas Type: Natural troubleshooting. Please contact your IHP dealer for any questions or concerns. -
Page 19: Accessories
ACCESSORIES Purchase these accessories from your local dealer. If they can not supply these accessories contact IHP at Comfortflame.US.com for information. CAT NO. MODEL DESCRIPTION RECEIVER AND THERMOSTAT REMOTE CONTROL KIT For all Remote-Ready Models. Allows the gas log appliance to be operated in a manually or ROOM TEMP thermostatically controlled mode. -
Page 20: Parts
PARTS MODELS NCBURNERZMN AND NCBURNERZMP Comfortflame.US.com 900577-00_NC... - Page 21 18 of this manual. WARNING: Contact an IHP dealer to obtain any of these parts. Never use substitute materials not approved by IHP. Use of non-approved parts can result in poor performance and safety hazards. NCBurnerZMP NCBurnerZMN KEY NO. CATALOG NO. DESCRIPTION F2512 F2511 QTY.
- Page 22 NOTES ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ _____________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ _____________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ Comfortflame.US.com 900577-00_NC...
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Page 23: Warranty
® 20 Year Limited Warranty THE WARRANTY Innovative Hearth Products ("IHP") 20 Year Limited Warranty warrants your Comfort Flame Brand gas fireplace or insert ("Product") to be free from defects in materials ® and workmanship at the time of manufacture. The Product body and firebox carry the 20 Year Limited Warranty. Ceramic glass carries the 20 Year Limited Warranty against thermal breakage only. - Page 24 Comfortflame.US.com Record the following important information about your appliance: Appliance model number Appliance serial number Date appliance was Installed Type of gas appliance uses Dealer name P900577-00 Innovative Hearth Products reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products.