Typical Wiring Diagrams; Connection Wiring Diagram - York PHG4 Series Installation Manual

Single package heat pump / gas heat
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5132210-UIM-H-0916
SECTION VII: TYPICAL WIRING DIAGRAMS
HEAT PUMP WITH GAS HEAT
208/230-1-60
C
R O Y W
DEFROST CONTROL
WHT/GRY 29
YEL 28
ORG 27
RED 26
LOW
VOLTAGE
BLK 25
THERMOSTAT
BOX
C
R
O/B
Y
W
G
RED 49
ROLLOUT
RED/BLK 50
YEL 53
PRESSURE
GAS
VALVE
DSI Fault Codes
Normal Operation
GREEN HEARTBEAT
STANDBY MODE
AMBER HEARTBEAT
CALL FOR FURNACE HEAT ACTIVE
RAPID GREEN FLASHES
CONTROL IN FACTORY TEST MODE
Operational Fault Codes
Flashes
Condition
LAMP OFF
NO POWER TO CONTROL
SLOW GREEN FLASHES
NORMAL OPERATION
SLOW AMBER FLASHES
NORMAL OPERATION
(WITH CALL FOR HEAT)
RAPID AMBER FLASHES
LOW FLAME SENSE CURRENT
4 AMBER FLASHES
NO G FROM THERMOSTAT WITH Y CALL
STEADY ON RED
CONTROL FAILURE
1 RED FLASH
FLAME PRESENT WITH GAS OFF
2 RED FLASHES
CHECK PRESSURE SWITCH WIRING
3 RED FLASHES
VENT OR TERMINATION PROBLEM
4 RED FLASHES
AIRFLOW PROBLEM
5 RED FLASHES
FLAME ROLLOUT
6 RED FLASHES
REPEATED PRESSURE SWITCH CYCLES
7 RED FLASHES
FAILED TO LIGHT BURNERS
8 RED FLASHES
LOSS OF FLAME DURING
CALL FOR HEAT
9 RED FLASHES
INCORRECT POLARITY OR
NO NEUTRAL
10 RED FLASHES
GAS VALVE SHORTED "ON"
11 RED FLASHES
CHECK BLOWER MOTOR/WIRING
FIGURE 12: Connection Wiring Diagram
20
CONNECTION
WIRING DIAGRAM
REVERSING
LOSS OF CHARGE
VALVE
SOLENOID
CONTACTOR
COIL
HI PRESS
WHT 17
WHT 17
W out
LPS
RV RVG C M
COIL AMBIENT
HPS
DEFROST SETTING
1
2
3
4
COND. FAN RELAY
W
Y
BLOWER
O
DELAY
R
180
C
120
C
BLU 36
90
R
RED 35
60
ORG 34
O
DSI
YEL 33
Y
CONTROL
WHT 32
W
GRN 31
G
RED/GRN 51
BLU 55
LIMIT
RED 56
1
3
2
4
6
5
GRN 54
9
8
7
YEL 53
ORG 52
ORG 52
W SPD
SPARK
G SPD
TRANSFORMER
L1
IND
FS
Y SPD
1
2
3
24V COM
RED 40
WHT 39
PUR 38
YEL 44
RED 46
WHT 47
Demand Defrost Fault Codes
LAMP OFF
STEADY RED
SLOW RED
RAPID RED
Operational Fault Codes
Flashes
2 RED FLASHES
3 RED FLASHES
4 RED FLASHES
5 RED FLASHES
6 RED FLASHES
7 RED FLASHES
8 RED FLASHES
9 RED FLASHES
10 RED FLASHES
CAUTION - OPEN ALL DISCONNECTS
COIL
SENSOR
AMBIENT
SENSOR
BLK 6
PUR 1
208V
230V
COM
PRI
24V SEC
40 VA
BLK/WHT 8
BLK/WHT 12
IGNITOR
FLAME
SENSOR
ORG
DRAFT
BRN
MOTOR
CAP
YEL
WHT
BLU 43
Normal Operation
NO POWER TO THE CONTROL
COMPR. OPERATION ACTIVE
(COMPR. CONTACTOR ENERGIZED)
CONTROL NORMAL OPERATION
(NO CALL FOR COMPRESSOR)
CONTROL NORMAL OPERATION
ASCD (ANTI SHORT CYCLE DELAY) ACTIVE
Condition
HIGH-PRESSURE SWITCH FAULT
(NOT IN LOCKOUT YET )
SYSTEM IN HIGH-PRESSURE SWITCH LOCKOUT
(LAST MODE OF OPERATION WAS NORMAL COMPR.)
SYSTEM IN HIGH-PRESSURE SWITCH LOCKOUT
(LAST MODE OF OPERATION WAS DEFROST)
SYSTEM IN LOW-PRESSURE SWITCH LOCKOUT
(LAST MODE OF OPERATION WAS NORMAL COMPR.)
LOW VOLTAGE (<19.2 VAC) PREVENTING
FURTHER RELAY OUTPUTS FOR > 2 SECONDS
LOW VOLTAGE (< 16 VAC) STOPPED CURRENT
RELAY OUTPUTS FOR > 2 SECONDS
LIQUID LINE SENSOR FAILURE
(OPEN OR SHORTED)
OUTDOOR AMBIENT SENSOR FAILURE
(OPEN OR SHORTED)
CONTROL FAILURE
BEFORE SERVICING THIS UNIT
OPTIONAL CRANKCASE HEATER
POWER SUPPLY
208/230-1-60
CRANKCASE
HEATER
USE COPPER
CONDUCTORS
ONLY
GND
L1
T1
SINGLE POLE
CONTACTOR
BRN
L2
T2
RED
DUAL
CAPACITOR
FAN
C
HERM
RED 7
GRN 10
RED 9
BLK 5
PUR 2
1
(CONTINUOUS FAN)
(LOW)
ID_FAN
(LOW/MED)
2
(HEATING SPEED)
(MED)
3
M
230V
1
(COOLING SPEED)
(MED/HIGH)
4
5
(HIGH)
CONTROL BOARD SETTINGS:
COMBUSTION BLOWER POST PURGE: 60 SEC
INDOOR BLOWER HEAT ON DELAY: 30 SEC
INDOOR BLOWER COOL OFF DELAY: 60 SEC
INDOOR BLOWER HEAT OFF DELAY: FIELD SELECT
LINE VOLTAGE
FIELD INSTALLED POWER
LOW VOLTAGE
FIELD INSTALLED CONTROL
NOTES:
1. ALL FIELD WIRING TO BE ACCOMPLISHED FOLLOWING
CITY, LOCAL AND/OR NATIONAL CODES IN EFFECT AT
THE TIME OF INSTALLATION OF THE UNIT.
2. CAUTION : LABEL ALL WIRES PRIOR TO DISCONNECTION
WHEN SERVICING CONTROLS. WIRING ERRORS CAN
CAUSE IMPROPER AND DANGEROUS OPERATION. IF ANY
OF THE WIRING, AS SUPPLIED WITH THE UNIT, MUST
BE REMOVED, IT MUST BE REPLACED WITH TYPE 105 C.
600 VOLT WIRE OR EQUIVALENT CLEARLY RENUMBERED
FOR IDENTIFICATION. VERIFY PROPER OPERATION AFTER
SERVICING.
3. THE THERMOSTAT/CONTROL CONNECTED TO THIS
UNIT MUST BE DUAL FUEL CAPABLE.
4. FACTORY WIRED FOR 230 VOLT SUPPLY POWER.
FOR 208 VOLT, MOVE BLACK WIRES FROM THE 230
TO THE 208 VOLT TAP ON THE TRANSFORMER.
5. MOTORS ARE INHERENTLY PROTECTED.
6. SEE UNIT NAMEPLATE FOR MAXIMUM FUSE AND/OR
CIRCUIT BREAKER SIZE AND MINIMUM CIRCUIT AMPACITY.
7. SELECT COOLING (YELLOW) BLOWER SPEED THAT WILL
DELIVER APPROXIMATELY 400 CFM/TON FOR COOLING
AND HEAT PUMP OPERATION.
8. BLOWER MOTOR SPEED CONNECTIONS SHOWN ARE
TYPICAL, BUT MAY VARY BY MODEL AND APPLICATION.
5133413-UWD-B-0716
Johnson Controls Unitary Products
TEMPERATURE
SWITCH
C
COMPR
S
230-1-60
1
R
1
BLK
2
3
BRN
OD_FAN
230-1-60
4
1
5
GRN
RED
6
N
1
G
2
GRN 4
L
3
C
4

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