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Cushman Spraytek DS175 Safety & Operation Manual

With four post roll over protective structure
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Safety & Operation
Manual
®
Spraytek
With Four Post Roll Over Protective Structure
84055 – Suzuki K6 Gas Engine, 5 Speed Manual Transmission
If incorrectly used, this machine can cause severe injury. Those who use
and maintain this machine should be trained in its proper use, warned of its
dangers, and should read the entire manual before attempting to set up,
operate, adjust, or service the machine.
GB
By Jacobsen
DS175 Sprayer
WARNING
4140630-Rev A
When Performance Matters.
™

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Summary of Contents for Cushman Spraytek DS175

  • Page 1 4140630-Rev A By Jacobsen Safety & Operation Manual ® Spraytek DS175 Sprayer With Four Post Roll Over Protective Structure 84055 – Suzuki K6 Gas Engine, 5 Speed Manual Transmission WARNING If incorrectly used, this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers, and should read the entire manual before attempting to set up, operate, adjust, or service the machine.

  • Page 2: Table Of Contents

    This manual contains safety and operating instructions The serial plate is located on the frame rail under the for your new Cushman utility vehicle. This manual should steering wheel. Cushman recommends you record these be stored with the equipment for reference during numbers below for easy reference.

  • Page 3: Operating Safety

    SAFETY SAFETY OPERATING SAFETY ______________________________________________________ WARNING EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS. Familiarize yourself with the location and proper use of all controls. Inexperienced operators should receive instruction from someone familiar with the equipment before being allowed to operate the machine. 1.

  • Page 4: Important Safety Notes

    SAFETY IMPORTANT SAFETY NOTES _______________________________________________ This safety alert symbol is used to alert you to potential hazards. DANGER - Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. WARNING - Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

  • Page 5: Chemical Handling, Use And Storage

    SAFETY CHEMICAL HANDLING, USE AND STORAGE ___________________________________ Chemicals are used in this sprayer and used in cleaning Use care when opening sprayer tank cover. Potentially after use. A manufacturers MSDS (Material Safety Data dangerous chemical fumes may have accumulated inside Sheet) must be obtained from the chemical supplier for tank.

  • Page 6: Safety

    An air gap filler (anti siphon) is available as an optional accessory for the Spraytek. Be sure to obtain an operation demonstration from your Cushman dealer before attempting to operate this 5. Never place fill hose into tank. This could vehicle.

  • Page 7: Vehicle Identification Numbers

    VEHICLE IDENTIFICATION NUMBERS VEHICLE IDENTIFICATION NUMBERS VEHICLE IDENTIFICATION NUMBER __________________________________________ The Vehicle Identification Number (VIN), consisting of the model number, date code, and serial number are all printed on the Nameplate/Identification Decal attached to CHARLOTTE, NC, USA the cross member under the dash. 1 800 848 1636 Jacobsen.com The serial number is also stamped on the cross member.

  • Page 8: Decals

    DECALS DECALS DECALS _________________________________________________________________ Familiarize yourself with the following decals. They are critical to the safe operation of the machine. REPLACE DAMAGED DECALS IMMEDIATELY. WARNING WARNING This structure's P A R K I N G B R A K E S A R E N O T A U T O - proctective capability M A T I C A L LY A P P L I E D .
  • Page 9 Read the vehicle’s manuals before attempting to start or operate this vehicle. NOTICE THIS CUSHMAN UTILITY VEHICLE DOES NOT COMPLY WITH FEDERAL MOTOR VEHICLE SAFETY STANDARD 571.500 FOR ON-ROAD USE. THIS CUSHMAN UTILITY VEHICLE IS A FIRST STAGE UNIT THAT CAN BE COMPLETED BY FINAL STAGE MANUFACTURES FOR COMPLIANCE WITH FMVSS 571.500.

  • Page 10: Information And Operation Decals

    DECALS INFORMATION AND OPERATION DECALS ____________________________________ Familiarize yourself with the following decals. They are critical to the safe operation of the machine. REPLACE DAMAGED DECALS IMMEDIATELY. FUSE PANEL POWER INS PANEL RADIATOR POINT FUEL RELAY 844177 HEAD LTS ACCY MAIN RELAY TAIL LTS PLUG ENGINE...

  • Page 11: Controls Icons

    CONTROLS CONTROLS ICONS ___________________________________________________________________ Hour Meter Ignition Switch Read Manual Engine Throttle Start High STOP Coolant Brake Fuel Governor Control Temperature Throttle Governor Parking Service Engine Oil Pressure Turn Indicators Glow Plug High Beam Left Right WARNING Never attempt to drive this vehicle unless you have read the Safety and Operation Manual and know how to operate all controls correctly.
  • Page 12 CONTROLS Tachometer Horn Button Hour Meter Clutch Pedal Fuel Gauge W Service Brake Pedal Voltmeter Accelerator Pedal Temperature Gauge Sprayer Control Mount Turn Signal Indicator Parking Brake Lever Oil Pressure Light AA Differential Shift Cable Glow Plug Light AB Sprayer Pump Switch Service Brake Fluid Light AC Agitation Control Handle Parking Brake Light...

  • Page 13: Control Descriptions

    CONTROLS CONTROL DESCRIPTIONS __________________________________________________ H. Glow Plug Light Does not have a function on this vehicle. Glow plug light is used for diesel engines. J. Service Brake Fluid Light Indicates low fluid level in master cylinder COOLANT reservoir. Fill with clean DOT 3 brake fluid. K.
  • Page 14 CONTROLS N. Gear Selector S. Governor Control The gear selector is used to shift transmission into Used to lower pre-set governor RPM limits for hand desired gear. Refer to ground speed decal to and foot throttle operation. determine required gear. Push lever all the way up to use pre-set RPM limit.

  • Page 15: Sprayer Control Systems

    CONTROLS X. Accelerator Pedal - Push pedal down to open AA. Differential Shift Cable throttle (increase speed), release to return throttle to Used to shift differential from LOW to idle position (decrease speed). HIGH speed range. Do not shift differential while vehicle is moving. Y.
  • Page 16 CONTROLS SDI Control System with Motorized Valve __________________________________________________________ Cushman part number 4119052 1. Pressure Gauge (Boom Pressure) 2. Pressure Adjust Switch (Up/Down) 3. Master Boom (On/Off) 4. Boom 1 (Left Boom) 5. Boom 2 (Center Boom) 6. Boom 3 (Right Boom) 7.

  • Page 17: Operation Daily Inspection

    OPERATION OPERATION DAILY INSPECTION ________________________________________________________ 2. Check the fuel supply, radiator coolant level, crankcase oil, and air cleaner indicator. All fluids CAUTION must be at the full level mark with engine cold. The daily inspection should be performed only when 3.

  • Page 18: Operating Procedures

    OPERATION OPERATING PROCEDURES_________________________________________________ WARNING A Rollover Protection Structure (ROPS) for this utility vehicle is included as standard equipment. Seat belts must be worn whenever a ROPS is installed on the vehicle. Always keep seat belt snugly adjusted. DO NOT use seat belts on a utility vehicle without a ROPS.

  • Page 19: Starting

    OPERATION STARTING________________________________________________________________ IMPORTANT: Do not use starting assist fluids. Use of such fluids in the air intake system may be potentially explosive, or cause a “Runaway” engine condition and could result in serious engine damage. COOLANT 1. Make sure fuel shut off valve is completely open. 2.

  • Page 20: To Drive Vehicle

    OPERATION TO DRIVE VEHICLE ________________________________________________________ Read and follow all safety notes contained in this manual keep releasing the clutch pedal. DO NOT drive with the when driving vehicle. Refer to Section 5.3 for general clutch pedal partially depressed. operating instructions. When operating in reverse look 5.

  • Page 21: Towing The Vehicle

    OPERATION TOWING THE VEHICLE _____________________________________________________ 4. Slowly drive towing vehicle forward until tow-line is pulled tight. WARNING 5. While towing, try to keep the tow light taught at all To prevent injury or vehicle damage, the following times. Be careful going down inclines and turning guidelines should always be followed.

  • Page 22: Tire Pressure

    OPERATION 5.10 TIRE PRESSURE __________________________________________________________ Keep tires properly inflated to prolong tire life. Check Rear - Varies, determined by load. (See Chart) inflation pressure while the tires are cool. Inspect tread wear. 28 (1.93) Lower pressure will help avoid leaving tire marks in soft 23 (1.59) turf.

  • Page 23: Sprayer Operation

    SPRAYER OPERATION SPRAYER OPERATION SPRAY SYSTEM COMPONENTS _____________________________________________ The basic sprayer system components are listed below. 7. Agitation Control Gate Valve - controls amount of tank agitation by amount of liquid passing through 1. Spray Tank - containment for fluid and product mix the Venturi nozzle multiplier...

  • Page 24: Control Valves

    SPRAYER OPERATION CONTROL VALVES ________________________________________________________ The control valves for determining which accessory to use are located on the left side of the vehicle directly behind the operators seat. Agitator Control Handle The agitator control handle controls an eight jet nozzle assembly in the lower tank sump area.

  • Page 25: Sprayer System Check

    SPRAYER OPERATION SPRAYER SYSTEM CHECK _________________________________________________ Before operating the Spraytek, the following components 3. Spray Boom. should be checked to ensure proper operation of sprayer. • Inspect support frame and mounting hardware for 1. Sprayer Tank and Tank Frame. loose, damaged or missing components. Repair or replace if required before operating Spraytek.
  • Page 26 SPRAYER OPERATION • Check plastic pressure gauge tube for kinks, Move to the control console, Listen carefully as you breaks or blockage, repair as needed. To clear a perform the next series of checks. blocked tube (packed with dry powder): •...

  • Page 27: Sprayer Tank Additives

    SPRAYER OPERATION Electric Boom Lift. Foam Marker. • Check both actuator mounting bolts for tightness • Inspect solution tank for leaks and cracks. and for wing down position parallel to ground • Check cap assembly for cracks and leaks. position, adjust according to set-up instructions. •...

  • Page 28: Calibration

    SPRAYER OPERATION CALIBRATION ____________________________________________________________ Practice with water - after you have followed all The following Formulas and conversion factors will help recommendations, it is advisable to familiarize yourself you obtain the necessary information. with the operation of the dedicated sprayer and sprayer Abbreviations: package.

  • Page 29: Measuring Ground Speed

    SPRAYER OPERATION MEASURING GROUND SPEED _______________________________________________ The Spraytek offers five forward speeds, plus a high-low The spray pump is designed to run with an engine speed differential range. This gives you the option of ten (10) of 3,000 to 3,200 rpm. The ground control decal indicates possible speeds.
  • Page 30 SPRAYER OPERATION 20” Nozzle Spacing Tip No. Liquid Capacity Capacity (Strainer Screen) Pressure 1 Nozzle 1 Nozzle Gallons Per Acres Gallons Per 1000 Square Feet Color in PSI in GPM in oz/min 80° Series 110° Series 2 mph 3 mph 4 mph 5 mph 2 mph 3 mph 4 mph 5 mph 0.08 0.061 0.21...

  • Page 31: Determining Amount Of Chemicals Required

    SPRAYER OPERATION DETERMINING AMOUNT OF CHEMICALS REQUIRED____________________________ To determine the amount of chemicals to add to the spray Example 2, Liquid Formulation: tank, you need to know: A trichlorfon recommendation calls for 1 pound of active • The recommended application rate ingredient (a.i.) per acre.

  • Page 32: Adding Water To Tank

    SPRAYER OPERATION 6.10 ADDING WATER TO TANK. _________________________________________________ 1. Park Vehicle on level ground, turn off engine, place b. All nozzles should come on and develop a full gear selector into Neutral and apply the park brake. pattern. Check boom, hoses, and nozzles for leaks and faulty patterns.

  • Page 33: Mixing Chemicals

    SPRAYER OPERATION 6.11 MIXING CHEMICALS _______________________________________________________ Slowly add (Spoon feed), the chemicals to be applied to the agitating tank water. The addition of some products, WARNING all-at-once, may cause damage to the centrifugal pumps internal mechanical seals. Wettable Powders (WP), Special safety equipment may be required to prevent Emulsified Concentrate (EC), Water Dispersed Granular accidental exposure to poisoning and should be worn at...

  • Page 34: Sprayer Cleaning

    SPRAYER OPERATION 6.12 SPRAYER CLEANING ______________________________________________________ 7. Close hose reel and/or boom supply valves. Operate pump to allow cleaning solution to circulate through WARNING the system and agitate in the tank thoroughly. Open supply valves and allow detergent solution to flow Sprayer cleaning solutions are chemicals and should be through remainder of the system for several given the same attention as chemicals used during...
  • Page 35 NOTES NOTES...
  • Page 36 Equipment from Jacobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations. A worldwide dealer network and factory trained technicians backed by Genuine Jacobsen Parts provide reliable, high-quality product support. When Performance Matters.

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