Generac Power Systems 004812-0 Owner's Manual
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Generac Power Systems 004812-0 Owner's Manual

Generac Power Systems 004812-0 Owner's Manual

Standby generator
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POWER SYSTEMS, INC.
Owner's Manual
Standby Generator
Models: 004812-0 & 004813-0
This manual should remain with the unit.

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Summary of Contents for Generac Power Systems 004812-0

  • Page 1 ® POWER SYSTEMS, INC. Owner’s Manual Standby Generator Models: 004812-0 & 004813-0 This manual should remain with the unit.

  • Page 2: Introduction

    Thank you for purchasing this model of the standby operator read this Owner's Manual and thoroughly generator set product line by Generac Power Systems. understand all instructions before using this equip- Every effort was expended to make sure that the ment.

  • Page 3: Table Of Contents

    Table of Contents Generac Standby Generator Sets Introduction ........Inside Front Cover 2.3 EMERGENCY CIRCUIT ISOLATION METHOD ..8 Read This Manual Thoroughly........IFC 2.4 TOTAL CIRCUIT ISOLATION METHOD ....9 Operation and Maintenance ........IFC 2.5 GROUNDING THE GENERATOR ......9 How to Obtain Service ..........IFC 2.6 GENERATOR AC NEUTRAL CONNECTIONS ..9 Authorized Service Dealer Locator Number....IFC 2.7 TRANSFER SWITCH START SIGNAL...

  • Page 4: Safety Rules

    Important Safety Instructions Generac Standby Generator Sets SAVE THESE INSTRUCTIONS – The manufacturer suggests that these rules for safe operation be copied and posted in potential hazard areas. Safety should be stressed to all operators, potential operators, and service and repair technicians for this equipment. SAVE THESE INSTRUCTIONS –...
  • Page 5 Important Safety Instructions Generac Standby Generator Sets • Inspect the generator regularly, and promptly • Generators installed with an automatic transfer repair or replace all worn, damaged or defective switch will crank and start automatically when parts using only factory-approved parts. normal (utility) source voltage is removed or is below an acceptable preset level.

  • Page 6: Section 1 - General Information

    Section 1 – General Information Generac Standby Generator Sets IDENTIFICATION RECORD ENGINE PROTECTIVE DEVICES The standby generator may be required to operate for 1.1.1 DATA PLATE long periods of time without an operator on hand to monitor such engine conditions as coolant tempera- Every generator set has a metal DATA PLATE that ture, oil pressure or rpm.

  • Page 7: Overcrank Shutdown

    Section 1 – General Information Generac Standby Generator Sets 1.3.6 OVERCRANK SHUTDOWN SPECIFICATIONS After a prespecified duration of cranking, this func- 1.6.1 GENERATOR tion ends the cranking if the engine has failed to start. Refer to the data plate on your particular generator for rated watts, amperes, frequency, voltage, phase 1.3.7 RPM SENSOR LOSS SHUTDOWN and other pertinent information.

  • Page 8: Engine Oil Recommendations

    Section 1 – General Information Generac Standby Generator Sets Engine Electrical System: GENERATOR AC LEAD DC Alternator Output ..........30 amps at 24 volts CONNECTIONS Starter Motor................24-volt DC The electrical wires in the unit’s AC connection Recommended Battery ........Two 12-volt, 90 Ah, 4 DLT (lower) panel should be installed according to the Ground Polarity ..............Negative (–) number of leads and the voltage/phase required for...

  • Page 9: Starting Aids

    Section 2 – Installation Generac Standby Generator Sets STARTING AIDS Figure 1.3 – Typical Dual-rate Battery Charger This standby generator is equipped with the following starting aids that serve to provide quicker, easier starts under varying climactic conditions. This generator has been mounted with an engine coolant heater and a battery charger.

  • Page 10: Nfpa Standards

    Section 2 – Installation Generac Standby Generator Sets BASIC STANDBY ELECTRIC SYSTEM After the system has been installed, you must Figure 2.1 shows a schematic diagram of a basic not do anything that might render the instal- standby electric system. Both the UTILITY power lation in noncompliance with such codes, supply and the STANDBY (generator) output are con- standards and regulations.

  • Page 11: Total Circuit Isolation Method

    Section 2 – Installation Generac Standby Generator Sets • It must have an ampere rating equal to the total GENERATOR AC NEUTRAL amperage rating of the emergency distribution CONNECTIONS panel circuit. Generac uses an UNGROUNDED AC neutral. • Have it installed between the building’s main dis- Grounding is recommended only at the main service tribution panel and the emergency distribution entrance.

  • Page 12: Vented Batteries

    Section 2 – Installation Generac Standby Generator Sets Storage batteries give off explosive hydrogen • DO NOT SMOKE when near batteries, gas. This gas can form an explosive mixture • DO NOT cause flame or spark in battery area, and around the battery for several hours after •...

  • Page 13: Start-Up Inspection

    Section 2 – Installation Generac Standby Generator Sets 2.9.1.1 Transfer Switch 2.9.1.5 Belt Tension If this generator is used to supply power to any elec- Check the engine fan belt tension and condition prior trical system normally powered by an electric utility, to placing the unit into service and at recommended the National Electrical Code requires that a transfer intervals.

  • Page 14: Section 3 - Operation

    Section 3 – Operation Generac Standby Generator Sets GENERATOR CONTROL AND OPERATION Do not crank the engine continuously for Refer to the appropriate control panel operator’s longer than 30 seconds, or the heat may manual for this unit. damage the starter motor. •...

  • Page 15: Section 4 - Maintenance

    Section 4 – Maintenance Generac Standby Generator Sets SERVICE SCHEDULE 4.1.2.3 Annually or Every 600 Hours (whichever comes first) 4.1.1 AUTHORIZED OPERATOR • Check engine valve clearance. MAINTENANCE FUNCTIONS • Test fuel injection nozzles. • Test injection timing. 4.1.1.1 Every Month or 100 Hours •...

  • Page 16: Test Standby Generator System Operation And Components

    Section 4 – Maintenance Generac Standby Generator Sets 4.2.1 TEST STANDBY GENERATOR SYSTEM OPERATION AND COMPONENTS Do not dispose of the battery in a fire. The An authorized operator should test the operation of battery is capable of exploding. the standby generator system and inspect its compo- Do not open or mutilate the battery.

  • Page 17: Inspect/Test Fuel Supply System

    Section 4 – Maintenance Generac Standby Generator Sets 4.2.6 INSPECT/TEST FUEL SUPPLY SYSTEM 4.3.1 HOW TO ORDER PARTS Every three months (or 120 hours), an authorized To order a replacement part, locate the part in the operator should inspect and test the fuel supply sys- applicable exploded view.

  • Page 18: Section 5 - Installation Diagram

    Section 5 — Installation Generac Standby Generator Sets Installation Diagram (Models 004812-0 & 004813-0) – Drawing No. 0E3700 16 Generac ® Power Systems, Inc.
  • Page 19 Section 5 — Installation Generac Standby Generator Sets Installation Diagram (Models 004812-0 & 004813-0) – Drawing No. 0E3700 Generac ® Power Systems, Inc. 17...

  • Page 20: Section 6 - Electrical Data

    Section 6 — Electrical Data Generac Standby Generator Sets Wiring Diagram - E Panel (Models 004812-0 & 004813-0) – Drawing No. 0D2378V-B WIRE COLOR FUNCTION WIRE #'s LEGEND WHITE NEUTRAL 0,1,R15,591 BLACK/485+ NON-FUSED DC 4,13,29,218 CLEAR/485- ORANGE FUSED DC 14,15,219,220...
  • Page 21 Section 6 — Electrical Data Generac Standby Generator Sets Wiring Diagram - E Panel (Models 004812-0 & 004813-0) – Drawing No. 0D2378V-B 14/219 SNDR RLY N/C PRG INPT 1 SNDR RLY N/O SNDR RLY COM PRG INPT 3 15/220 PRG RLY 3 NC...
  • Page 22 Section 6 — Electrical Data Generac Standby Generator Sets Wiring Schematic - E Panel (Models 004812-0 & 004813-0) – Drawing No. 0D2379V-A LOWER PANEL CONNECTOR FIELD POWER SENSING BC3-10 CHARGE ALT. W/L CONN. TB4-5 AUX. FUSED DC SUPPLY PROG. INPUT 1...
  • Page 23 Section 6 — Electrical Data Generac Standby Generator Sets Wiring Schematic - E Panel (Models 004812-0 & 004813-0) – Drawing No. 0D2379V-A CODE P/N: DESCRIPTION 061286 AUDIBLE ALARM VARIOUS AMMETER 067680 AUTOMATIC VOLTAGE REGULATOR 50Hz 092952 AUTOMATIC VOLTAGE REGULATOR 60Hz...
  • Page 24 Section 6 — Electrical Data Generac Standby Generator Sets Wiring Diagram - Lower Panel (Models 004812-0 & 004813-0) – Drawing No. 0E4104-A K X X 178 & 183 2-WIRE START FROM TRANSFER SWITCH Q Q Q BRUSHLESS NB B (390mm)
  • Page 25 Section 6 — Electrical Data Generac Standby Generator Sets Wiring Schematic - Lower Panel (Models 004812-0 & 004813-0) – Drawing No. 0E4105-A VOLTAGE CODE - A SERIES 4-WIRE BRUSHLESS DISPLACED PHASE WINDING THERMAL PROTECTOR BYPASS LEGEND: AR: ALTERNATOR ROTOR AS: ALTERNATOR STATOR...
  • Page 26 Section 6 — Electrical Data Generac Standby Generator Sets Wiring Diagram - 3.9L (Models 004812-0 & 004813-0) – Drawing No. 0E2647V-A 24 Generac ® Power Systems, Inc.
  • Page 27 Section 6 — Electrical Data Generac Standby Generator Sets Wiring Schematic - 3.9L Engine (Models 004812-0 & 004813-0) – Drawing No. 0E2648V-A PHC C 0/BLACK 0/BLACK 0/BARE 0/BARE 79/CLEAR 79/CLEAR BLACK WHITE 12V BAT GREEN RED D BLACK 120VAC UTILITY...

  • Page 28: Section 7 - Exploded Views And Parts Lists

    Section 7 — Exploded Views and Parts Lists Generac Standby Generator Sets Mounting Base (Models 004812-0 & 004813-0) – Drawing No. 0E3669-A TO ENGINE BLOCK TO OIL DRAIN ON OIL PAN ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY.
  • Page 29 Section 7 — Exploded Views and Parts Lists Generac Standby Generator Sets Battery (Models 004812-0 & 004813-0) – Drawing No. 0E3668-A TO FLYWHEEL BLACK HOUSING STARTER LENOID ITEM PART NO. QTY. DESCRIPTION 058665 BATT 12VDC 90-AH 27F 0E2471 BATTERY BOX GROUP 27 W/COVER 038805U CABLE BATT BLK #1 X 18.00...
  • Page 30 Section 7 — Exploded Views and Parts Lists Generac Standby Generator Sets Compartment (Model 004813-0) – Drawing No. 0E3366 28 Generac ® Power Systems, Inc.
  • Page 31 Section 7 — Exploded Views and Parts Lists Generac Standby Generator Sets Compartment (Model 004813-0) – Drawing No. 0E3366 ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 0C3594 ASSEMBLY M6 HINGE 0C3157D INSULATION REAR DUCT 0A3359 SCREW BHSC M6-1.0 X 16 SS 0C3157F INSULATION REAR PANEL 0A3360...
  • Page 32 Section 7 — Exploded Views and Parts Lists Generac Standby Generator Sets Tank (Models 004812-0 & 004813-0) – Drawing No. 0D5400V-B 30 Generac ® Power Systems, Inc.
  • Page 33 Section 7 — Exploded Views and Parts Lists Generac Standby Generator Sets Tank (Models 004812-0 & 004813-0) – Drawing No. 0D5400V-B ITEM PART NO. QTY. DESCRIPTION 021075V TANK B GRP DW 210 GAL VERIZON 052645 SCREW HHC M12-1.75 X 30 G8.8...
  • Page 34 Section 7 — Exploded Views and Parts Lists Generac Standby Generator Sets Battery Charger (Models 004812-0 & 004813-0) – Drawing No. 0D3490-E REAR CUTAWAY VIEW OF PC BOARD COVER GND STRAP STRAP DETAIL A LOCATED ON OUTSIDE TOP FRONT VIEW OF INNER WALL WITH TERMINAL BLOCK &...
  • Page 35 Section 7 — Exploded Views and Parts Lists Generac Standby Generator Sets Battery Charger (Models 004812-0 & 004813-0) – Drawing No. 0D3490-E ITEM PART NO. QTY. DESCRIPTION 0C2943 BATT. CHARGER BOX 0D5254 SILKSCREEN COVER DUAL METER 12 061526 AMMETER 0-15ADC 2-1/2"...
  • Page 36 Section 7 — Exploded Views and Parts Lists Generac Standby Generator Sets Radiator (Models 004812-0 & 004813-0) – Drawing No. 0E3404-D 34 Generac ® Power Systems, Inc.
  • Page 37 Section 7 — Exploded Views and Parts Lists Generac Standby Generator Sets Radiator (Models 004812-0 & 004813-0) – Drawing No. 0E3404-D ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 0E1411B RADIATOR W703 X H749 L-IN L-OUT 33 * 0E2673 TOP/BOTTOM AIR DUCT 3.9L MITSU...
  • Page 38 Section 7 — Exploded Views and Parts Lists Generac Standby Generator Sets Muffler (Models 004812-0 & 004813-0) – Drawing No. 0E4135 ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 0C9652 MUFFLER 3 DIA INLET & OUTLET 022145 WASHER FLAT 5/16 ZINC 0E3170 EXHAUST PIPE 3.9L ENCLOSED...
  • Page 39 Section 7 — Exploded Views and Parts Lists Generac Standby Generator Sets Turbo (Models 004812-0 & 004813-0) – Drawing No. 0E4132-B ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 090625 AIR CLEANER 7 3/4 046526 WASHER LOCK M10...
  • Page 40 Section 7 — Exploded Views and Parts Lists Generac Standby Generator Sets Circuit Breaker (Models 004812-0 & 004813-0) – Drawing No. 0E3667-A 38 Generac ® Power Systems, Inc.
  • Page 41 Section 7 — Exploded Views and Parts Lists Generac Standby Generator Sets Circuit Breaker (Models 004812-0 & 004813-0) – Drawing No. 0E3667-A ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 068115 PANEL LOWER (390 B/D BOX) 0D5594A KIT CB MOUNT S (ED 3P) 390S...
  • Page 42 Section 7 — Exploded Views and Parts Lists Generac Standby Generator Sets Engine Parts (Models 004812-0 & 004813-0) – Drawing No. 0E3670-A 40 Generac ® Power Systems, Inc.
  • Page 43 Section 7 — Exploded Views and Parts Lists Generac Standby Generator Sets Engine Parts (Models 004812-0 & 004813-0) – Drawing No. 0E3670-A ITEM PART NO. QTY. DESCRIPTION 0D5825 ENGINE 3.9L MITSUBISHI 0E1142 ADAPTER FLYWHEEL HSG. MACHINED 0A8240 FLEX PLATE SAE10 098184 FAN COOLING 26"...
  • Page 44 Section 7 — Exploded Views and Parts Lists Generac Standby Generator Sets Generator (Models 004812-0 & 004813-0) – Drawing No. 0E3788 42 Generac ® Power Systems, Inc.
  • Page 45 Section 7 — Exploded Views and Parts Lists Generac Standby Generator Sets Generator (Models 004812-0 & 004813-0) – Drawing No. 0E3788 ITEM PART NO. QTY. DESCRIPTION 055420 SCREW HHC M12-1.75 X 25 G10.9 051769 WASHER LOCK M12 022237 WASHER LOCK 3/8 043097 SCREW SHC 3/8-16 X 1 G8.8 NZ...
  • Page 46 Section 7 — Exploded Views and Parts Lists Generac Standby Generator Sets E Panel (Models 004812-0 & 004813-0) – Drawing No. 0E3671-A VIEW A DETAIL 1 HINGE ASSEMBLY RECTIFIER ASSEMBLY SCALE: NONE MICA SCALE: NONE +12/24V SCREEN 485- 485+ DETAIL...
  • Page 47 Section 7 — Exploded Views and Parts Lists Generac Standby Generator Sets E Panel (Models 004812-0 & 004813-0) – Drawing No. 0E3671-A ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 0E3681 PANEL,BACK & BOTTOM E-PNL VRZN 0C5141 CONN DEUTSCH GASKET 8/12POS DT...
  • Page 48 Section 7 — Exploded Views and Parts Lists Generac Standby Generator Sets Exhaust (Model 004812-0) – Drawing No. 0E3755 CUSTOMER TO SUPPLY 3" NPT NIPPLE ITEM PART NO. QTY. DESCRIPTION 059938 MUFFLER 3 NPT BXU 0E3603 BLANKET MUFFLER WRAP 3.9L L0SE 059940 RAIN CAP 3.50 / 3.69...
  • Page 49 Section 7 — Exploded Views and Parts Lists Generac Standby Generator Sets Block Heater (Models 004812-0 & 004813-0) – Drawing No. 0E3354-A TO THERMOSTAT HOUSING TO LOWER RADIATOR HOSE MOUNTING BASE ITEM PART NO. QTY. DESCRIPTION 084918A BLOCK HEATER 1000W 100-200V.
  • Page 50 Section 7 — Exploded Views and Parts Lists Generac Standby Generator Sets Battery Charger (Models 004812-0 & 004813-0) – Drawing No. 0E3016 0D3733 0D3514 BLACK WHITE ITEM PART NO. QTY. DESCRIPTION 0D3490 ASSY. BATTERY CHARGER 12V 10A 0E2975 CORD, POWER SUPPLY 12 AWG X 8’ LONG 022206 FITTING, CONDUIT STRAIGHT 3/8”...

  • Page 51: Section 8 - Notes

    Section 8 — Notes Generac Standby Generator Sets Generac ® Power Systems, Inc. 49...
  • Page 52 Section 8 — Notes Generac Standby Generator Sets 50 Generac ® Power Systems, Inc.
  • Page 53 Section 8 — Notes Generac Standby Generator Sets Generac ® Power Systems, Inc. 51...

  • Page 54: Section 9 - Warranty

    Warranty (ECS Warranty), which is provided to you by Generac pursuant to federal and California law. See also the “Generac Limited Warranties for Generac Power Systems, Inc.,” which is enclosed herewith on a separate sheet, also provided to you by Generac. The ECS Warranty applies only to the emission control system of your new non-road diesel engine. If there is any conflict in terms between the ECS Warranty and the Generac Warranty, the ECS Warranty shall apply except in circum- stances where the Generac Warranty may provide a longer warranty period.

  • Page 55: Emission Control System Warranty

    Section 9 – Warranty Generac Standby Generator Sets EMISSION CONTROL SYSTEM WARRANTY Emission Control System Warranty (ECS Warranty) for 1996 and later model year non-road diesel engines: (a) Applicability: This warranty shall apply to 1996 and later model year non-road diesel engines. The ECS Warranty shall begin on the date the new engine or equipment is purchased by/delivered to its original, end-use purchaser/owner and shall continue for 60 months, or 3,000 hours of use, thereafter, whichever occurs first.
  • Page 56 Generac Service Facility, and only applies to permanently wired and mounted units. • A Generac Power Systems, Inc. Transfer Switch is highly recommended to be used in conjunction with the genset. If a Non - Generac Power Systems, Inc. Transfer Switch is substituted for use and directly causes damage to the genset, no warranty coverage shall apply.
  • Page 58 068115 PANEL LOWER (390 B/D BOX) 022473 WASHER FLAT 1/4 022097 WASHER LOCK M6-1/4 022287 SCREW HHC 1/4-20 X 3/4 G5 (B/D) 022127 NUT HEX 1/4-20 023484N BUSHING SNAP 0D3388 DECAL REMOTE START CONNECTION 048766 BLOCK TERMINAL 2-CKT 022985 WASHER FLAT #6 022264 WASHER LOCK M4 0C2212...
  • Page 59 TO ENGINE FLYWHEEL NOTE: TORQUE ITEM #6 24 FT/LB AND USE THREAD LOCKING COMPOUND (T-13717). TO ENGINE FLYWHEEL HOUSING 45, 48...
  • Page 60 055420 SCREW HHC M12-1.75 X 25 G10.9 051769 WASHER LOCK M12 022237 WASHER LOCK 3/8 043097 SCREW SHC 3/8-16 X 1 G8.8 NZ 0A8240 FLEX PLATE SAE10 055173 SCREW HHC M8-1.25 X 20 G10.9 022129 WASHER LOCK M8-5/16 056326 TRIM VINYL BLACK 1/8 GP (8.4’) 0C4286 ASSEMBLY FAN W/PRESS DISC 10.75 X 3 0A2601...
  • Page 62 0E3681 PANEL BACK & BOTTOM E-PNL VRZN ---------- PANEL SPECIAL PARTS 0E3679 E-PANEL FRONT W/ SILK SCREEN 064733 BRACKET RESISTOR MNTNG FOR 25W 0E3683 PANEL RH SIDE E-PNL VERIZON RESISTOR #2 0E3682 PANEL LH SIDE E-PNL VERIZON TABLE A 0E3550 CHASSIS, UNIVERSAL FIELD CIRCUIT BREAKER 0D2382...
  • Page 64 021075V TANK B G RP DW 210 GAL VERIZO N 0C6789 SCREW HHC M12-1.75 X 30 SS FT 087171 W ASHER FLAT 1/2 SS 051548 NUT HEX M12-1.75 G8 SS 0D3747V COVER STUB-UP BGRP VERIZO N 050190 W ASHER FLAT .344 ID X 1.0 OD 051754 SCREW HHC M8-1.25 X 12 G 8.8 035472...
  • Page 65 TO THERMOSTAT HOUSING TO LOWER RADIATOR HOSE MOUNTING BASE...
  • Page 66 084918A BLOCK HEATER 1000W 100-200V. * 084918B BLOCK HEATER 1000W 200-240V. 084427 BRACKET HEATER W/WELDNUTS 050967 HOSE 5/8 ID RIA 250F (24” LG) 0A6283 HOSE PREFORMED BLOCK HEATER 057822 CLAMP HOSE #8 .53-1.00 047411 SCREW HHC M6-1.0 X 16 G8.8 022473 WASHER FLAT 1/4-M6 ZINC 022097...
  • Page 68 0E1411B RADIATOR W703 X H749 L-IN L-OUT 0A5160 ASSEMBLY CAC 19 CORE 0D9040A RADIATOR SUPPORT RH 3.9L 0D9040 RADIATOR SUPPORT LH 0D9041 VENTURI FAN 3.9 100KW 039253 SCREW HHC M8-1.25 X 20 G8.8 022129 WASHER LOCK M8-5/16 022145 WASHER FLAT 5/16-M8 ZINC 090283 CAP RADIATOR 13 PSI 0E3232...
  • Page 69 TO FLYWHEEL BLACK HOUSING TO STARTER OLENOID...
  • Page 70 058665 BATT 12VDC 90-AH 27F 0E2471 BATTERY BOX GROUP 27 W/COVER 038805U CABLE BATT BLK #1 X 18.00 065314C JUMPER CABLE 33 IN. 051756 SCREW HHC M10-1.5 X 20 G8.8 038804T CABLE BATT RED #1 X 31.00 046526 WASHER LOCK-M10 022131 WASHER FLAT 3/8-M10 ZINC 025507...
  • Page 72 0E8714 ASSY MTG BASE 3.9L M 60-100KW 055597 SCREW HHC M12-1.75 X 85 G8.8 (FRONT MOUNT ONLY) 052981 SCREW HHC M12-1.75 X 80 G8.8 (REAR MOUNT ONLY) 052259 WASHER FLAT M12 052257 SPACER .49 X .62 X 1.87 PWDR/ZINC 052252 DAMPENER VIBRATION 052251A DAMPENER VIB 50 WHITE...
  • Page 74 0C2943 BATT. CHARGER BOX 0D5254 SILKSCREEN COVER DUAL METER 12 061526 AMMETER 0-15ADC 2-1/2" 061527 VOLTMETER 0-15VDC 2-1/2" 061525 LIGHT 120V NEON LAMP/HOLDER 032300 HOLDER FUSE 067682B FUSE 4A SLO BLO GLASS 0D7178B FUSE 12AMP LITT 3AB-12 314012 067666C ASSY PCB BATT CHRG 10A 12/120V 024911 SCREW HHTT #8-32 X 3/8 CZ 039608...
  • Page 76 0D5825 ENGINE 3.9L MITSUBISHI 0E1142 ADAPTER FLYWHEEL HSG. MACHINED 0A8240 FLEX PLATE SAE10 098184 FAN COOLING 26" 0D9220 SPACER FAN 3.9L 100K 0E2911 ARM THROTTLE CONTROL 049721 SCREW HHC M6-1.0 X 35 G8.8 BLK 022097 WASHER LOCK M6-1/4 0E3677 BOLT BANJO M14-1.5 W / 1/8-27 NPT 0E3427 FITTING, 3/8-19 BSP-3/8 BARB 0D2244M...
  • Page 78 090625 AIR CLEANER 7 3/4 090624 MOUNTING CLAMP 7 3/4 0E4131 TUBE INTAKE W/ 1/8NPT 3.9L VZN 059668 HOSE RUBBER HUMP RDCR 4IN-3IN 0E2517 BRACKET AIR FILTER 3.9L MITSU 086133G CLAMP HI TORQUE 3.75 - 4.625 086133D CLAMP HI TORQUE 2.25 - 3.125 049814 SCREW HHC M10-1.5 X 25 G8.8 022131...
  • Page 80 0C3594 ASSEMBLY M6 HINGE 0C3157Z INSULATION REAR DUCT RH & LH 0A3359 SCREW BHSC M6-1.0 X 16 SS (3) 78 0C6747 STANDOFF M4 X 19.1 AL (1) 4 022769 WASHER SHAKEPROOF INT #10 (3) 79 0C2635 COVER, LATCH ACOUSTIC 042907 SCREW HHC M8-1.25 X 16 G8.8 (5) 80 0C5356...
  • Page 81 CUSTOMER TO SUPPLY 3" NPT NIPPLE...
  • Page 82 059938 MUFFLER 3 NPT BXU 0E3603 BLANKET MUFFLER WRAP 3.9L L0SE 059940 RAIN CAP 3.50 / 3.69 059936 ELBOW 90 D 3 NPT 059941 NIPPLE TOE 3 NPT X 8 0E3298 REDUCER 2.5" TO 3" COUPLER 057646C FLEX EXH 2.5 X 15.44 LONG 0E2668 ELBOW EXHAUST TURBO OUTLET 0E3495...
  • Page 84 0E7715 MUFFLER, REWORK B GRP VERIZON 0E3170 EXHAUST PIPE 3.9L ENCLOSED 0A5215C PIPE FLEX 3” 0C2933 BRACKET MOUNTING 0C4114 CLAMP MUFFLER BAND 0C9640 TUBE STRAIGHT 3 DIA 0C9645 TUBE ELBOW 3 DIA (90 DEG) 059902 CAP RAIN 3.00 / 3.19 055978 BOLT U 3/8-16 X 3.25 0E3495...
  • Page 87 LOWER PANEL CONNECTOR SEE DWG: 0D2483(390 ALTS.) OR 0D4225(520ALTS.) FIELD POWER SENSING BC3-10 CHARGE ALT. W/L CONN. TB4-5 PROG. INPUT 1 AUX. FUSED DC SUPPLY CON1-1 BATT CHRG FAIL BC3-1 POSITIVE DC FROM BATTERY CON4-1 CON1-2 PROG. INPUT 2 BC3-12 POSITIVE DC FROM BATTERY GEN.
  • Page 90 PHC C 0/BLACK 0/BLACK 0/BARE 0/BARE 79/CLEAR 79/CLEAR BLACK WHITE 12V BAT GREEN RED D BLACK 120VAC UTILITY SUPPLY LEGEND: ALT: ALTERNATOR - DC BAT: BATTERY BATTERY CHARGER CONTACTOR - CONTROL N.C. EC1: CONNECTOR - ENGINE 1(BLACK) EC2: CONNECTOR - ENGINE 2(GRAY) EC3: CONNECTOR - ENGINE 3(BASETANK) N.O.
  • Page 93 K X X 178 & 183 2-WIRE START FROM TRANSFER SWITCH Q Q Q BRUSHLESS NB B (390mm) NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED E1 E2 E3 LEGEND: CUSTOMER CONNECTION AS: ALTERNATOR STATOR 120/240V. 1-PHASE CB1: CIRCUIT BREAKER (200A) CB2: CIRCUIT BREAKER (100A) E1 TO E3 240V.
  • Page 94 VOLTAGE CODE - A SERIES 4-WIRE BRUSHLESS DISPLACED PHASE WINDING THERMAL PROTECTOR BYPASS LEGEND: AR: ALTERNATOR ROTOR AS: ALTERNATOR STATOR CB1: CIRCUIT BREAKER (200A) CB2: CIRCUIT BREAKER (100A) CT1: CURRENT TRANSFORMER CT2: CURRENT TRANSFORMER DPE: DISPLACED PHASE EXCIT. WINDING EA: BRUSHLESS EXCITER ARMATURE EF: EXCITER FIELD LPC: LOWER PANEL CONNECTION CUSTOMER CONNECTION...

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