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SECTION I.
FIXTURE HOUSING ENTRY HUB REPAIR INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SECTION II.
ALTERNATE REPAIR INSTRUCTIONS, BEFORE 1998. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Before installing this product, read and follow all warning notices and instructions accompanying this product.
Failure to follow safety warnings and instructions can result in severe injury, death, or property damage. Call
(800) 831-7133 for additional free copies of these instructions.
Attention Installer.
This manual contains important information about the installation, operation and safe use of
this product. This information should be given to the owner/operator of this equipment.
Always disconnect power to the pool light at the circuit breaker before servicing the light. Failure to
do so could result in death or serious injury to installer, serviceman, pool users or others due to
electrical shock.
Never operate this underwater light for more than 10 seconds unless it is totally submerged in water. Without total
submersion, the light assembly will get extremely hot, which may result in serious burns or in breakage of the lamp or
lens. This may result in serious injury to pool users, installers, or bystanders, or in damage to property.
Use only the special pilot screw provided with this underwater light. This screw mounts and electrically
grounds the housing securely to the mounting ring and wet fixture housing. Failure to use the screw
provided could create an electrical hazard which could result in death or serious injury to pool users,
installers or others due to electrical shock. This procedure can be performed with the water in the pool.
Pentair Water Pool and Spa™
1620 Hawkins Ave., Sanford, NC 27330 • (919) 556-8000
10951 West Los Angeles Ave., Moorpark, CA 93021 • (805) 553-5000
Rev. A 1-18-06
Hydrel Fixture Housing -
Rust Staining Repair Instructions
IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
Important Notice
Risk of Electrical Shock or Electrocution.
Contents
WARNING
DANGER
WARNING
WARNING
1
P/N 620001
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Summary of Contents for Pentair Hydrel Fixture Housing 620001
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Page 1: Important Safety Instructions
This procedure can be performed with the water in the pool. Pentair Water Pool and Spa™ 1620 Hawkins Ave., Sanford, NC 27330 • (919) 556-8000 10951 West Los Angeles Ave., Moorpark, CA 93021 •... - Page 2 SECTION I. FIXTURE HOUSING ENTRY HUB REPAIR INSTRUCTIONS. STEP 1 Before starting repair, ensure that the inside of the fixture housing has the same style entry hub as shown in Figure 1. It is necessary to verify the correct style entry hub for this warranty repair. The hub may be at the top on the large radius of the fixture housing (45 degree entry), or assembled to the small fixture housing.
- Page 3 Fixture Housing Entry Hub Repair Instructions. STEP 2 1. If there is no internal bond wire as shown, skip to STEP 3. 2. If there is an internal bond wire or a non-listed potting material around the bond post, remove the potting material completely.
- Page 4 Fixture Housing Entry Hub Repair Instructions. STEP 3 If there is no internal bond wire in the conduit, the fixture housing will appear as shown in Figure 3. hn-03-11-16-98 P/N 620001 No bond wire in conduit unused bond screw. Figure 3. Rev.
- Page 5 Fixture Housing Entry Hub Repair Instructions. STEP 4 Working with muriatic acid can be dangerous. When cleaning elements always wear rubber gloves and eye protection. Add acid to water, do not add water to acid. Splashing or spilling acid can cause severe personal injury and/or property damage.
- Page 6 Fixture Housing Entry Hub Repair Instructions. STEP 5. 1. Attach an anode block, (with an allen head set screw), installed directly to one of the two unused posts on the hub ring. a. This is done by pushing the center hole of the block firmly and completely over the post, press-fitting it into place.
- Page 7 Fixture Housing Entry Hub Repair Instructions. STEP 6. 1. After fully pressing the anode block into place, tighten the set screw with a 3/32 inch allen wrench, see Figure 6. a. The allen wrench is not supplied with the kit. hn-05-11-16-98 Rev.
- Page 8 Fixture Housing Entry Hub Repair Instructions. STEP 7 1. If a bonding wire is connected to the bonding lug in the fixture housing cover this connection with a listed potting compound, (Scotchcast 2134 or equivelant). a. This will require the pool water level to be lowered and the potted area dried. b.
- Page 9 SECTION II. ALTERNATE REPAIR INSTRUCTIONS, BEFORE 1998. This repair procedure can be used both for small fixture housings and for those with angled conduit hubs. STEP 1. Before starting repair, ensure that the inside of the fixture housing has the same style entry hub as shown in Figure 1.
- Page 10 Alternate Repair Instructions STEP 2 Working with muriatic acid can be dangerous. When cleaning elements always wear rubber gloves and eye protection. Add acid to water, do not add water to acid. Splashing or spilling acid can cause severe personal injury and/or property damage. 1.
- Page 11 Alternate Repair Instructions STEP 3 1. Attach No. 8 copper jumper wire to one of the two unused posts on the hub ring. a. Place the ring over the post, and press the jumper wire in the gap between the ring and post opposite the ring set screw.
- Page 12 Alternate Repair Instructions STEP 4 1. Attach the anode asssembly to the jumper wire using the mechnical lug. 2. Tighten all the screws firmly. 3. Position the anode to clear the light fixture and the cord, and to be away from the entry hub. hn-08-11-16-98 P/N 620001 Anode...
- Page 13 Alternate Repair Instructions STEP 5 1. Completely cover the entire entry hub, the bond wire and the post clamp with two parts underwater epoxy putty, (supplied with this kit), to at least 1/4 inch thickness. a. If a bonding wire is connected to the bonding lug in the fixture housing cover this connection with a listed potting compound, (Scotchcast 2134 or equivelant).
- Page 14 Alternate Repair Instructions STEP 6 If there is no internal bond wire in the conduit, the unused bond screw and hub can be used to attach the jumper wire. hn-03-11-16-98 P/N 620001 No bond wire in conduit unused bond screw Figure 6.
- Page 15 Alternate Repair Instructions STEP 7 1. Attach the No. 8 copper jumper wire to the unused bond lug and tighten the screw frimly. 2. Attach the anode assembly to the jumper wire using the mechanical lug. 3. Tighten all the screws firmly. 4.
- Page 16 Alternate Repair Instructions STEP 8 1. Completely cover the entire entry hub and the jumper wire connection with two parts of underwater epoxy putty, (supplied with this kit), to at least 1/4 inch thickness. a. If a jumper wire is connected to the bonding lug in the fixture housing cover this connection with a listed potting compound, (Scotchcast 2134 or equivelant).