Hub Disassembly; Hub Assembly - Polaris Outlaw 500 Service Manual

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BODY / STEERING / SUSPENSION

Hub Disassembly

1.
Place a shop towel on hub to protect surface. Carefully pry
seal out of hub.
2.
Using a brass drift, tap bearing spacer to one side to expose
inner bearing race. Drive bearing out using a drift through
opposite side of hub and discard.
3.
Remove spacer. Drive other bearing out and discard.
4.
Clean hub and spacer thoroughly.
5.
Inspect spacer for wear or damage. Measure the tapered
spacer for wear, replace as needed.
Tapered Spacer
.797 + .005
5.12
Seal
Tap Spacer to
the side
.774 + .005

Hub Assembly

1.
Drive or press one new bearing into hub using a bearing
driver.
Seals (2)
Hub
Bearings (2)
Do not drive on the inner race of the bearing.
Premium All- Season Grease
(PN 2871322)
(PN 2871423)
2.
Coat bearing spacer with grease and install into hub. Drive
or press the other bearing into hub until seated against
spacer.
3.
Install seal into hub (with numbers facing out) until flush
with end of seal bore.
Tapered Spacer
CAUTION
(3 oz. Tube)
(14 oz. Tube)
Seal
RepairPro Service Manual

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Outlaw 500 2006Outlaw 500 2007

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