Xerox Phaser 7400 Service Manual
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Xerox Phaser 7400 Service Manual

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See also: Administrator's Manual , Service Manual
Service Manual
(Book 1)
Options Manual
(Book 2)
Updated 8/24/2015 DAW
Book 1: Print Engine
Book 2: Options

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Table of Contents
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Summary of Contents for Xerox Phaser 7400

  • Page 1 Service Manual (Book 1) Options Manual (Book 2) Updated 8/24/2015 DAW Book 1: Print Engine Book 2: Options...

  • Page 2: Table Of Contents

    ■ Parts List 3.1 LVPS..........Print Engine ■ Parts List 4.1 Base Assembly........Xerox Supplies and Accessories ■ Parts List 4.2 Feeder Assembly....... Parts List 5.1 Xerographics Drive......Parts List 6.1 Front Assemblies....... Parts List 7.1 Waste Toner Drive Assembly....

  • Page 3: Serial Number Format

    Serial Number Format Changes to Xerox products are made to accommodate improved components as they become available. As improvements are made, part numbers may change from those appearing in this section. To get the latest part, provide the following information...

  • Page 4: Parts List 2.1 Printer

    Using the Parts List Only those parts listed with part numbers are available for order. Parts listed without part numbers are only available as part of a parent assembly or Service Kit. No.: The callout number from the exploded part diagram. Part Number: The material part number used to order specific parts.

  • Page 5: Print Engine Parts

    Print Engine Parts Parts List 1.1 Main Assembly 29~35 23~28 SIMM/Configuration Card (237E23831 is not pictured 60or61 68or70 12~19 s7400-198 Phaser 7400 Color Printer Service Manual...
  • Page 6 Parts List 1.1 Main Assembly- Service Parts List Part Number Name/Description 802E99390 Cover-Blank (Dup) 107K02330 LED Head-Unit-53MXF 809E77450 Spring-Head 960K27532 OR-S2V (Engine Control Board) 114K01930 Code-Clump (Cable Clamp, Card Cage) Plate-Clump-HCB (Cable Clamp Retainer) 815E34450 Plate-Beam 815E33950 Plate-Shield 815E33960 Plate-Cover Shaft-Shield 003E77740 Screw-Knob...
  • Page 7 Board-Memory 128MB 856000300 Board-Memory 256MB 856000400 Board-Memory 512MB 121K44690 HDD Assy 20GB (Hard Drive) Compact Flash Nylon Stud Plate-Interface Caulking Plate-Interface Caulking Guide-Rail Plate-Support-PCI Plate-Blank Plate-Blank-N Plate-Blank-W 003E77740 Screw-Knob Cup_Screw (S Tight M3) Screw Phaser 7400 Color Printer Service Manual...
  • Page 8 Parts List 1.1 Main Assembly- Service Parts List Part Number Name/Description 127E15360 Motor-Fan(CU) (IP Fan) Motor-Fan(CU) Motor-Fan(CU) Bracket-Fan-CU1 Bracket-Fan-CU2 Screw-PSW3 Gasket-Interface-A Gasket-Interface-B Connector Cover EEPROM(CU) Board-BYN 0494 001NR TFC-20/TFT-102010N (Core of LAN cable) Parts List...
  • Page 9 Parts List 2.1 Printer (92) (92) (92) (92) Fuser Power harness 4-30 (604K54480) is not pictured. 4-29 (62) 46 45 (53-60) (53-60) 4-157 132 133 s7400-042 Phaser 7400 Color Printer Service Manual...
  • Page 10 Parts List 2.1 Printer - Service Parts List Part Number Name/Description 032K04400 Cover-Guide-1st-Assy (Door B) Guide-Paper Plate-Stay-A Plate-Stay-B Plate-Support-A Plate-Support-B-Assy Plate-Support-C 127E15200 127E15200 Motor-DC (Imaging Unit Motor [CMYK]) Motor-DC (Imaging Unit Motor [CMYK]) Motor-DC (Imaging Unit Motor [CMYK]) 127E15190 127E15190 Motor-DC (Fuser Motor) Motor-DC (Fuser Motor) 960K34910...
  • Page 11 Duct-Gear-Assy (with 53 -60) (Waste Toner Auger Assembly) Duct- Assy.-Toner Plate-BKT-Duct A Caulking Plate-BKT-Duct B Gear-Reduction-Tube Gear-Idle-BBD Gear-Idle-D Gear-WT-Z20-Z21 Cup_Screw (S Tight M3) 015K77480 Plate Assy.-MPT Lock (Door A Latch Assy) 023E30870 Motor-Pulse-Belt (Transfer Unit Motor) Gear-Idle-Belt 9-10 Phaser 7400 Color Printer Service Manual...
  • Page 12 Parts List 2.1 Printer - Service Parts List Part Number Name/Description Holder-ANT Spring-ANT Bracket-ANT Bracket-ANT Cover-ANT Cover-ANT RFID read witer system (CRUM Reader Board) RFID read witer system (CRUM Reader Board) SMCD-9-560BD(1.0) CONN PAR (RFID harness) SMCD-9-560BD(1.0) CONN PAR (RFID harness) Plate-Shield-RFID (CRUM Reader Board Cover) Plate-Shield-RFID (CRUM Reader Board Cover) 802K93870...
  • Page 13 SMCD-20-370-AD-P1.0 CONN PAR- 143. CONN Cord-AMP10P-AMP9P 144. 292254-9 Connector-Plug- 145. CONN Cord-JST3P-JST3P 146. Not pictured 147. 147. 056E05420 056E05420 Control Panel Bezel Control Panel Bezel 148. Limiter-Screw 149. Cover-Cable-Heat B 150. Guide-Cable_CU 151. Clamp-Cable 9-12 Phaser 7400 Color Printer Service Manual...
  • Page 14 Parts List 2.1 Printer - Service Parts List Part Number Name/Description 152. Clamp-Cable 153. Cover-Middle (Waste Toner Motor Cover) 154. Shaft-Cover 155. Cover-Sensor(S2S) (Front Sensor Board Cover) 156. Plate-Support (Feeder Brace) 157. Cup_Screw A 158. Limiter-Screw 159. Code-Guide-Receive 160. Plate-FG-Rear 161.

  • Page 15: Parts List 3.1 Lvps

    Parts List 3.1 LVPS s7400-668 9-14 Phaser 7400 Color Printer Service Manual...
  • Page 16 Parts List 3.1 LVPS - Service Parts List ID No. Part Number Name/Description 015K77470 Plate-Power Assembly 127E15130 Motor-Fan (LVPS Fan) Film-Insulation PWR unit-ACDC Switch Cup_Screw (S Tight M3) Gasket Screw (SW+2W) Screw (SW+2W) Plate-Rear-Base-Caulking Cup_Screw A Parts List 9-15...

  • Page 17: Parts List 4.1 Base Assembly

    Parts List 4.1 Base Assembly s7400-043 9-16 Phaser 7400 Color Printer Service Manual...
  • Page 18 Parts List 4.1 Base Assembly - Service Parts List Part Number Name/Description 801K27780 Base Assembly Plate Assy.-Bottom (with 2~7) Plate-Bottom Rubber-Foot See note See note IMSA-9714N-14Z02 Connector-SQR (Optional Tray Connector) IMSA-9714N-14Z02 Connector-SQR (Optional Tray Connector) CONN Cord-JST10P,AMP4P-AMP7PX2 (OPTION Harness) Cup_Screw A Cup-Screw-E L=6 Pillar-F Pillar-R...
  • Page 19 Parts List 4.2 Feeder Assembly and Tray 2 Registration 89,90 88,91 55 55 50 50 56 56 41,42 s7400-044 9-18 Phaser 7400 Color Printer Service Manual...
  • Page 20 Parts List 4.2 Feeder Assembly and Tray 2 Registration - Service Parts List ID No. Part Number Name/Description 050K61890 Tray 2 Feeder Assembly Plate-Motor-A Plate-Motor-B Gear-Hopping-Z68-19 Gear-Idle-Retard Gear-Feed-Z53-18 Gear-Idle-Z48 127E15660 Motor-Pulse (Feed Motor) 127E15670 Motor-Pulse-Regist (Registration Motor) Clamp-Cable CONN Cord-AMP8P-JST4P,AMP4P (REGHOP Harness) Cup_Screw (S Tight M3) Plate-Retard-Caulking Lever-Retard...
  • Page 21 Roller-Pressure1 Gear-PRB Bearing-Regist Shaft-Feed Gear-Z38(oneway) Collar Gear-Feed Roller-Feed-NOW Bearing-Metal Spring-PickUp Spring-Release Lever-Release Spring-Regist Gear-Assy-Clutch Holder-Photo-Sensor Photo-Interrupter (No Paper, Low Paper, Door B Detect Sensor) See Sensor Kit Holder-Co-Sensor (Door B Detect Sensor Holder) 9-20 Phaser 7400 Color Printer Service Manual...
  • Page 22 Parts List 4.2 Feeder Assembly and Tray 2 Registration - Service Parts List ID No. Part Number Name/Description CONN Cord-AMP9P-AMP3PX3 (TRYSNS2 Harness) TappingScrew-B2 L=8 Ring Spring-FG-CL1 Holder-PESNS AMP3P-AMP3P CONN Cord-Wire (PAPEND Harness) OR-S2C (Feeder Board) CONN Cord-AMP10P-AMP10P (TRYSNS1 Harness) Cover-SNS 100.

  • Page 23: Parts List 5.1 Xerographics Drive

    Parts List 5.1 Xerographics Drive 41 42 47 60 ● s7400-387 Frame-TL-Sensor-Assy 37(24) (24) 37(24) s7400-388 9-22 Phaser 7400 Color Printer Service Manual...
  • Page 24 Parts List 5.1 Xerographics Drive - Service Parts List Part Number Name/Description 007K14170 Side-R-Assy Side-R-Assy Plate-Side-R-Caulking Guide-Bracket-FU Gear-Z17-FU (included in Gear Kit) Plate-BKT-Fuser Gear-idle(Z39) (included in Gear Kit) Gear-Idle(Z44) (included in Gear Kit) Plate-Side(RER)Caulking Plate-Stacker-Rear Plate-Rail-Rear IMSA-9714N-14Z02 Connector-SQR (Duplex Unit Connector) 010E06290 Slider-Liftup-R (Lift Uplink) Holder-Slider-R...
  • Page 25 CONN Cord-JST5P-SW (Door A Interlock Switch) Plate-Support-D Screw-PSW2W2-10C Gear-Z77-FU (included in Gear Kit) Gear-Z47-FU Gear-Z14-Z24-FU Gear-Planet-Z16-FU (included in Gear Kit) Gear-Z20-FU (included in Gear Kit) Gear-Z17-FU (included in Gear Kit) Gear-Z16-FU (included in Gear Kit) Bush-4 Bush-6 Bush-6 9-24 Phaser 7400 Color Printer Service Manual...
  • Page 26 Parts List 5.1 Xerographics Drive - Service Parts List Part Number Name/Description Plate-Support-D2 Spacer-Coupling(STW8.0-0.13) Spacer-Coupling Label-ID-Position Label-ID-Position-Y Label-ID-Position-M Label-ID-Position-C Parts List 9-25...

  • Page 27: Parts List 6.1 Front Assemblies

    Parts List 6.1 Front Assemblies 9 10 s7400-046 9-26 Phaser 7400 Color Printer Service Manual...
  • Page 28 Parts List 6.1 Front Assemblies - Service Parts List Part Number Name/Description 674K01380 Side-F-Assy Plate-Side-F-Caulking Plate-Rail-Front Plate-Sracker-Front 010E06300 Slider-LiftUP-F Holder-Slider-F Gear-Idle-Link Bracket-Sensor- (Sensor Housing) CONN Cord-AMP2P-SW (Waste Toner Reservoir Detect Switch) 960K34040 960K34040 OR-HAL (Waste Toner Reservoir Full Sensor) OR-HAL (Waste Toner Reservoir Full Sensor) CONN Cord-AMP3P-JST3P (CN4 Harness) Spring-FG-SW-F Label-Cover-OPT...

  • Page 29: Parts List 7.1 Waste Toner Drive Assembly

    Parts List 7.1 Waste Toner Drive Assembly s7400-669 9-28 Phaser 7400 Color Printer Service Manual...
  • Page 30 Parts List 7.1 Waste Toner Drive Assembly - Service Parts List Part Number Name/Description 007K14020 Duct Drive Assy Plate-Bracket-Motor Caulking Plate-Motor-Sub Motor-DC(DISTONER) (Watse Toner Motor) Cup_Screw (S Tight M3) Gear-WT-Z18-Z20 Gear-WT-Z30 Gear-WT-Z15-Z21 Gear-WT-Z56 Gear-WT-Z18-Z25 Plate-Motor-DC Clamp-Cable Gear-WT-Z14 Parts List 9-29...

  • Page 31: Parts List 8.1 Registration Assembly

    Parts List 8.1 Registration Assembly 72,73 13 15 s7400-048 9-30 Phaser 7400 Color Printer Service Manual...
  • Page 32 Parts List 8.1 Registration Assembly - Service Parts List Part Number Name/Description 050K61740 Feeder Unit Registration Feeder Unit Registration Frame-Regist Guide-Regist Spring-Torsion(IN2) (Registration Sensor #1 Actuator Spring) Lever-Sensor(IN2) (Registration Sensor #1 Actuator) Lever-Sensor(WR) (Transfer Unit Entance Sensor Actuator) Spring-Torsion(WR) (Transfer Unit Entance Sensor Actuator Spring) 960K33030 OR-S2S (Front Sensor Board) Photo-Interrupter 9= (Tray 1 (MPT) Home Position Sensor)
  • Page 33 Plate-Link(Rear)Caulking Gear-Bevel(Z14) Gear-Worm(P2)-Rear Shaft-Warm Gear-Idle(Z16) Gear-Wheel(Z30)-Rear Ring Gear-Idle(Z37) Spring-Pressure Plate-Holder(Regist) Stage-Pickup 723 Roller-Regist(2) Roller-Pressure(2) Gear-Regist Gear-PRB Bearing-Regist Bearing-Regist2 Bearing-Regist(CL2) Cup_Screw (S Tight M3) Ring Plate-Top(Regist)Caulking Lever-Pickup 723 Gear-SH1 130K75180 Gear-SH2 Gear-SH3 Cap-SH Spring-SH1 9-32 Phaser 7400 Color Printer Service Manual...
  • Page 34 Parts List 8.1 Registration Assembly - Service Parts List Part Number Name/Description Spring-SH2 Spring-Detent-Re Plate-Thickness 121E20540 D6E-K SENSOR-Magnet (Media Thickness Sensor) CONN Cord-AMP4P-JST3P (PTHICK Harness) Cup_Screw (S Tight M3) Screw Plate-Pressure Cover-Thickness HSU-06A1T1 Temperature/Humidity Sensor CONN Cord-JST4P-JST4P (ENV Harness) TappingScrew-B2 L=8 Cover-Thickness(Front) Cup_Screw (S Tight M 3) 007K14070...

  • Page 35: Parts List 9.1 Registration Sensor Assembly

    Parts List 9.1 Registration Sensor Assembly 75 75 75 75 84 84 79 79 74 74 73 73 70 70 71 71 73 73 85 85 80 80 62 62 65 65 72 72 s7400-050 9-34 Phaser 7400 Color Printer Service Manual...
  • Page 36 Parts List 9.1 Registration Sensor Assembly - Service Parts List Part Number Name/Description 130K74230 Sensor-Regist- Assy (with 63, 64, and 68-85) Sensor-Regist- Assy (with 63, 64, and 68-85) Sensor-Regist- Assy (with 63, 64, and 68-85) Sensor-Regist- Assy (with 63, 64, and 68-85) Cover-Connector (Registration Sensor Board Cover) CONN Cord-AMP2P-AMP2P 292254-2 Connector-Plug-...

  • Page 37: Parts List 10.1 Tray 1 (Mpt) Assembly

    Parts List 10.1 Tray 1 (MPT) Assembly 22 31 51 48 s7400-049 9-36 Phaser 7400 Color Printer Service Manual...
  • Page 38 Parts List 10.1 Tray 1 (MPT) Assembly - Service Parts List Part Number Name/Description 050K61490 Fdr-Unit-MPT Frame-MPT Photo-Interrupter (Feed -Out Sensor #1) See Sensor Kit Photointerrupter(REWORK) (OHP Sensor) See Sensor Kit Lever-Handle-MPT Spring-Handle Lever-Hopping (Feed -Out Sensor #1 Actuator) Plate-Earth(MPT)Front Plate-Earth(MPT)Rear Cover-Sensor(MPT) (Sensor Cover) 032K04470...
  • Page 39 CONN Cord-AMP10P-AMP3PX2,JST3P (MPTSNS Harness) Holder-Pickup Gear-Planet(Z20)-HP 059K51070 Roller Assy.-Pickup (Pick Roller) Spring-Pickup Stay-Hopper(Front) Stay-Hopper(Rear) Shaft-Feed Bearing-Feeder Bearing-Metal Gear-Oneway(Z38/Z53) Gear-Feed(Z25) Roller-Feed(OW) (Feed Roller) Guide-Cable Hopper Assy.-MPT (with 56~59, 69~71) Spring-FG Tray-SubHopper Supporter-Sheet Sheet-Recieve-Assy. Frame-Hopper-MPT Plate-Beam-Hopper CS-2 9-38 Phaser 7400 Color Printer Service Manual...
  • Page 40 Parts List 10.1 Tray 1 (MPT) Assembly - Service Parts List Part Number Name/Description Guide-Paper(MPT)-R (with 60~68) Guide-Paper(MPT)-F PINION GEAR B WAVE WASHER B Screw-T2D3-5 Plate-Friction Lever-Lock(MPT) Spring-Lever(MPT) TappingScrew-B2 L=8 Link-F(MPT) Plate-Hook-Front Link-R(MPT) Post-Stay_Front Post-Stay_Rear Plate-Cover(Feeder) (Feed Roller Assy Cover) Bush Lever-Paper(MPT) (No Paper Sensor Actuator) Spring-Paper(MPT)

  • Page 41: Parts List 11.1 Exit Assembly

    Parts List 11.1 Exit Assembly 52 55 s7400-051 9-40 Phaser 7400 Color Printer Service Manual...
  • Page 42 Parts List 11.1 Exit Assembly - Service Parts List Part Number Name/Description 054K37720 Eject Assy Guide-Eject-Assy Guide-Eject Roller-Eject Plate-FG_Eject-R Bush Gear-Eject_Z17 Roller-Pinch-Eject Spring-Torsion-Eject Spring-Torsion-Eject Holder-Lever Lever-Exit Sensor (Fuser Exit Sensor Actuator) Spring-SNS(F/R) (Fuser Exit Sensor Actuator Spring) Photo-Interrupter (Fuser Exit Sensor) See Sensor Kit Lever-Separator_DUP (Duplex Gate) Spring-Separator_DUP (Duplex Gate Spring)
  • Page 43 Photo-Interrupter (Top Output Tray Stack Full / Door E Detect Sensor) See Sensor Kit Sheet-Discharge(FU) Spring-Lock(Outer) Label-Cover-OPT Cover-Eject-Outer-Assy (with 44~47) (Door E) Cover-Eject-Outer Roller-Pinch-Eject Spring-Torsion-FD Shaft-Pinch Cover-SNS-FD (Top Output Tray Stack Full Sensor Cover) CONN Cord-AMP13P-AMP13P (RSNS Harness) Cover-Board (Rear Sensor Board Cover) 9-42 Phaser 7400 Color Printer Service Manual...
  • Page 44 Parts List 9-43...
  • Page 45 Parts List 12.1 Top Plate Assembly 29,47 29,47 11 43 11 43 17,19 8,9,46 17,19 11 43 8,9,46 17,19 11 43 8,9,46 17,19 8,9,46 s7400-052 9-44 Phaser 7400 Color Printer Service Manual...
  • Page 46 Parts List 12.1 Top Plate Assembly - Service Parts List Part Number Name/Description 815K12570 Plate-Top-Assy (with 2-49; LED assemblies are not included) Plate-Top-Welding Chamber-Duct-Top (Top Cover Fan Duct) Spoiler-FAN (Top Cover Fan Diffuser) 127E15150 Motor-Fan (Top Cover Fan) Holder-FAN-Intake 019K13060 Holder-Head- Assy (with 7~19) (LED Head Holder Assy) Holder-Head Clump-Cable-Head...
  • Page 47 Plate-FG-Top-R Plate-Clump-HCT Code-Guide-Top (LED Relay Board Cover) OR-S2H (LED Relay Board) Holder-Spring-ID Spring-Tension Plate-Lock-Caulking Lever-Top Spring-Lock Shaft-Support-Lock Cup_Screw A Cup_Screw (S Tight M 3) TappingScrew-B2 L=8 BU03P-TR-PC-H(LF)Connector-Plug- Cup_Screw A TYING CORD Cap-Press-ID Spring-Press-ID 9-46 Phaser 7400 Color Printer Service Manual...
  • Page 48 Parts List 9-47...

  • Page 49: Parts List 13.1 Job Offset Assembly

    Parts List 13.1 Job Offset Assembly 7 29 s7400-053 9-48 Phaser 7400 Color Printer Service Manual...
  • Page 50 Parts List 13.1 Job Offset Assembly - Service Parts List Part Number Name/Description 054K37730 Job-Offset-Assy Holder-Joboff-Lower GEAR-IDLE-Eject_Z27 Pipe-Assy-Drive_723 Pipe-Assy-Driven_723 Bush-Shaft Gear-Drive Gear-Driven Spring-Bush-L Spring-Bush-R Bracket-Motor(Caulking) Motor-Resist (Job Offset Motor) Gear-Idle-Z28 Gear-Link-Z60 Lever-Link-B Lever-Link-A Washer - 2W3 Cup_Screw (S Tight M 3) CS-RING (CS3-SUS) Ring Cover-Motor_Joboff (Gear Cover)

  • Page 51: Parts List 14.1 Basket Assembly

    44 44 44 44 44 44 44 44 43 43 43 46 46 74 74 77 77 78 78 78 75 76 76 75 75 76 76 76 70 70 14 16 9394 s7400-054 9-50 Phaser 7400 Color Printer Service Manual...
  • Page 52 Parts List 14.1 Basket Assembly - Service Parts List Part Number Name/Description 674K01390 Basket Assy (Upper and Lower Assy) Basket-Main-Assy (with 2~17, 49, 81~86) (Upper Basket Assy) Plate-Bar Plate-Lever-01 Lever-Basket-01 Lever-Basket-02 Post-Lever-01 Plate-Lock-01 Cover-Lock-Lever Plate-Lock-02 Post-Lock-Lever Lever-Basket-03 Spring-Lock-L Lever-Stopper Plate-Stopper Post-Stopper Spring-Stopper Link-Unit-L (with18~35, 47~48) (Left Support Rail Assy)
  • Page 53 Cup_Screw (S Tight M 3) Cup_Screw A Plate-BKR Plate-Support-BK Plate-Link-R 007K14040 007K14040 Gear Assy.-R (with 68~78) (Right Damper Assy) Gear Assy.-R (with 68~78) (Right Damper Assy) Plate-Damper-R-Caulking Damper-L Plate-Dumper-R2-Caulking Gear-BKR Cup_Screw (S Tight M 3) 9-52 Phaser 7400 Color Printer Service Manual...
  • Page 54 Parts List 14.1 Basket Assembly - Service Parts List Part Number Name/Description Plate-Limiter Spring-Limiter R Post-Limiter-Roller Roller-Limiter Ring Ring Tap_Thigt_Screw Bearing-6-10-2.7T Cup_Screw (S Tight M 3) Ring Screw-PSW3 Spring-FG-L Spring-FG-R Gasket 674K01410 Basket-Inner- Assy (with 88~97) (Lower Basket Assembly) Plate-Beam Plate-BKF Plate-BK-Rear Post-Guide-Roller...

  • Page 55: Parts List 15.1 Duplex Unit

    Parts List 15.1 Duplex Unit 27 9 s7400-649 9-54 Phaser 7400 Color Printer Service Manual...
  • Page 56 Parts List 16.1 Duplex Unit - Service Parts List Part Number Name/Description 084K36080 Duplex Unit Frame Assy Uppper Left Frame Assy Upper Right Frame Lower Lever-Sensor(F/R) Spring-Sensor(F/R) Photo-Interrupter Roller-SwB Roller-Feed-Dup Bush Bearing-Feed Gear-Z40 Stopper-Gear Motor-Assy-Dup Assy (Include:No.14~26) Motor-Resist Bracket-Motor-A-Caulking Bracket-Motor-B-Caulkng Gear-Z46/32 Gear-RE3 Pulley-MXL(25)
  • Page 57 CONN Cord-AMP6P-AMP3Px2 CONN Cord-JST3P-SW CONN Cord-JST5P-JST4P CONN Cord-JST4P-JST4P Spring-FG-Board Pulley-MXL25(W) Belt-Mini Pitch(B151) Spring-FG-Base Spring-FG-Roller-Feed-F Spring-FG-Roller-Feed-R Spring-FG-Roller-Feed-F2 TappingScrew-B2 L=8 Cup_Screw A Screw-Shoulder Ring Bush Holder-Tensioner Spring-Tensioner Pulley-Idle Spring-JIC Link-Inter-Lock Spring-Inter-Lock Guide-SwB Plate-FG-Base-R Cover-Solenoid Spacer-Coupling 9-56 Phaser 7400 Color Printer Service Manual...
  • Page 58 Parts List 16.1 Duplex Unit - Service Parts List Part Number Name/Description Spring-FG-Sns Cover-Reverse- Assy (with 69,76) Frame-Reverse-Assy (with 70~75 Frame-Reverse Roller-Pinch Holder-Roller-Pinch Spring-Pressure-Pinch Plate-Bracket-Spring TappingScrew-B2 L=8 Cover-Outer-Assy (with 77~82) Cover-Reverse Lever-Lock-Reverse Spring-Lock-Reverse Spring-FG-Reverse Stopper-CR TappingScrew-B2 L=8 Plate-Assy-Lower (with 84~86) Plate-Base-Lower Lever-Sns-Dup2 Spring-SNS-Dup2...

  • Page 59: Xerox Supplies And Accessories

    Transfer Unit 101R00421 Paper Feed Roller Kit (this is a Maintenance item & a Service item) Paper Feed Roller Kit (this is a Maintenance item & a Service item) 604K41690 Waste Toner Reservoir 106R0108 9-58 Phaser 7400 Color Printer Service Manual...
  • Page 60 Power Cords Description Part Number Cable PWR, 115 V, 98, 0L 161-0312-00 Cable PWR EURO 220V , 99L 161-0066-09 Cable PWR U.K. 240 V, 96L 161-0066-10 Cable PWR AUST 240 V, 96L 161-0066-11 Cable Assy SWISS 220/240 V, 50 Hz 161-0154-00 Cable Assy PWR.

  • Page 61: Service Kits

    Service kits are developed to provide an easy means to obtain spare parts normally associated with larger assemblies. A number of Service Kits have been developed for the Phaser 7400. The following tables list each kit’s contents. Feed Roller Kit The Feed Roller Kit provides replacement rollers for the Feeder Assemblies.

  • Page 62: Sensor Kit

    Sensor Kit The Sensor Kit provides replacement sensor actuators. Sensor Kit Contents - 604K35590 Sensor Kit Contains 6 sensors that are used for in the following locations: PL 2.1.36 Fuser Release Sensor PL 4.2.89 No Paper-Low Paper-Door B Detect Sensor PL 8.1.8 Tray 1 (MPT) Home Position Sensor PL 9.1.67...

  • Page 63: Hardware Kit

    Hardware Kit Hardware Kit Contents - 604K35560 Name/Description Quantity SPRING, PICKUP SPRING, RELEASE RING RING RING RING RING 9-62 Phaser 7400 Color Printer Service Manual...

  • Page 64: Gear Kit

    Gear Kit Gear Kit Contents - 604K35550 Name/Description Quantity Gear-BKL2 Gear-BKR2 Gear-Z38(oneway) Gear-idle(Z39) Gear-Idle(Z44) Gear-Idle-Link Gear-Idle-Liftup-Z20-30 Gear-Idle-Lift-UP-Z37 Gear-Z14-42 Gear-Z14-35 Gear-Idle-Drum Gear-Z77-FU Gear-Ground-Z16-FU Gear-Z20-FU Gear-Z17-FU Gear-Z16-FU Gear-OnewayBevel(Z20) Gear-OnewayBevel(Z20) Gear Assy.-CL(Reg2) (Registration Clutch #1) Parts List 9-63...

  • Page 65: Harness Kit

    SMCD-9-560BD(1.0) CONN PAR (RFID) TW-VF-6-0.1X0.8-930 CONN PAR (OPEPANE) SMCD-20-370-AD-P1.0 CONN PAR (FSNS) IMSA-9714N-14Z02 Connector-SQR (Tray Connector - bottom) CONN Cord-JST5P-SW (MPTCOV) CONN Cord-AMP2P-SW (BoxWaste-SW) CONN Cord-AMP10P-AMP3PX3 (Finisher) CONN Cord-JST3P-AMP3P (MPTPAP) CONN Cord-JST2P-SW ( Top Cover Interlock) 9-64 Phaser 7400 Color Printer Service Manual...
  • Page 66 Parts List In this chapter... Using the Parts List ■ Finisher Parts ■ Duplex Unit Parts ■ Tray Parts ■ Section...
  • Page 67 The notation “J1<>J2 and P2” is attached to a wire harness. It indicates that connector Jack 1 is attached to one end of the wire harness and connector J2 is attached to the other end that is plugged into P2. Phaser 7400 Color Printer Options Service Manual...

  • Page 68: Finisher Parts

    Finisher Parts The following pages show a parts locator diagram and parts list table for each unit of the Finisher. Parts List...
  • Page 69 Finisher Unit Assembly Diagram s7400-628 Phaser 7400 Color Printer Options Service Manual...
  • Page 70 Parts List 1.1 Finisher Unit Assembly Parts List Finisher Unit Parts List ID # Part Number Name/Description 097S03363 097S03363 Finisher, 3 hole Finisher, 3 hole 097S03364 097S03364 Finisher 2/4 hole Finisher 2/4 hole 050E23450 Base Unit 005K12430 Stack Motor Drive Assembly (Lift Motor and sensors) 005K12440 Drive Assembly (Delivery Motor Assembly) 848K00040...
  • Page 71 Finisher External Parts Diagram To C1 To B3 To B3 To B4 To B3 To B3 See B7 To B3 s7400-629 Phaser 7400 Color Printer Options Service Manual...
  • Page 72 Parts List 1.2 Finisher External Parts List Finisher External Parts List ID # Part Number Name/Description 848K00040 848K00040 Bundle Support Cover Assembly (Paper Detector) Bundle Support Cover Assembly (Paper Detector) Parts List...
  • Page 73 Phaser 7400 Color Printer Options Service Manual...
  • Page 74 Finisher Internal Parts Diagram (1 of 2) To B2 To B2 To B2 To B2 To B2 See B5 s7400-630 Parts List...
  • Page 75 Finisher Internal Parts Diagram (2 of 2) See B6 To B2 s7400-631 6-10 Phaser 7400 Color Printer Options Service Manual...
  • Page 76 Parts List 1.3 Finisher Internal Parts List Finisher Internal Parts List ID # Part Number Name/Description 137E16140 IC TLP1241 Photo Interrupter Parts List 6-11...
  • Page 77 Stack (Lift) Motor Drive Assembly Parts Diagram s7400-632 6-12 Phaser 7400 Color Printer Options Service Manual...
  • Page 78 Parts List 1.4 Stack (Lift) Motor Drive Assembly Parts List Stack (Lift) Motor Drive Assembly Parts List ID # Part Number Name/Description 005K12430 Stack Motor Drive Assembly (Lift Motor) Parts List 6-13...
  • Page 79 (Staple/Fold) Drive Assembly Parts Diagram s7400-633 6-14 Phaser 7400 Color Printer Options Service Manual...
  • Page 80 Parts List 1.5 (Staple/Fold) Drive Assembly Parts List Staple/Fold Drive Assembly Parts List ID # Part Number Name/Description 005K12440 Drive Assembly (Staple/Fold) Parts List 6-15...
  • Page 81 Bundle Support Cover Assembly Parts Diagram s7400-634 6-16 Phaser 7400 Color Printer Options Service Manual...
  • Page 82 Parts List 1.6 Bundle Support Cover Parts List Bundle Support Cover Assembly (Paper Detection) Parts List ID # Part Number Name/Description 848K00040 Bundle Support Cover (Paper Detection) Parts List 6-17...
  • Page 83 Dispose Assembly (Processing Tray) Parts Diagram See B9 s7400-63 6-18 Phaser 7400 Color Printer Options Service Manual...
  • Page 84 Parts List 1.7 Dispose Assembly (Processing Tray) Parts List Dispose Assembly (Processing Tray) Parts List ID # Part Number Name/Description 054K37780 Dispose Assembly (Processing Tray) Parts List 6-19...
  • Page 85 Paper Feeder (Paddle) Assembly Parts Diagram 39-B 40-B 39-A 39-C 40-A 40-C 40-A 39-A 40-C 39-C 39-A 40-A 40-B 39-B s7400-636 6-20 Phaser 7400 Color Printer Options Service Manual...
  • Page 86 Parts List 1.8 Paper Feeder (Paddle) Assembly Parts List Paper Feeder (Paddle) Assembly Parts List ID # Part Number Name/Description 059K52480 Paper Feeder (Paddle) Assembly Parts List 6-21...

  • Page 87: Puncher Assembly Parts Diagram

    Puncher Assembly Parts Diagram See C2 To B2 s7400-642 6-22 Phaser 7400 Color Printer Options Service Manual...
  • Page 88 Parts List 1.9 Puncher Assembly Parts List Puncher Assembly Parts List Part Number Name/Description 109K02020 Puncher Controller Board Assy 848E05300 Dust-LED Board Unit 848E05310 Dust-PTR Board Unit 137E16140 IC TLP1241 Photo-Interrupter 848E05320 Panel - Dust Box 848E05330 Cover - Dust Box 127E15510 Motor - Stepping Parts List...
  • Page 89 Punch Total Assembly Diagram s7400-643 6-24 Phaser 7400 Color Printer Options Service Manual...
  • Page 90 Parts List 1.10 Punch Total Assembly Parts List Punch Total Assembly Parts List Part Number Name/Description 084K35580 Puncher 2/3 holes XC 084K35590 Punch Unit 4 hole-F XC 137E16140 IC TLP1241 Photo Interrupter 180K00230 Punch Unit 2/3H XC 108K00240 Punch Unit 4H-F XC 127K55160 Motor - DC 960K32910...
  • Page 91 6-26 Phaser 7400 Color Printer Options Service Manual...
  • Page 92 Staple Unit Diagram (1 of 2) s7400-640 Parts List 6-27...
  • Page 93 Staple Unit Diagram (2 of 2) s7400-641 6-28 Phaser 7400 Color Printer Options Service Manual...
  • Page 94 Parts List 1.11 Staple Unit Parts List Staple Unit Parts List ID # Part Number Name/Description 029K04400 Staple Assembly Parts List 6-29...
  • Page 95 Fold Unit Diagram (1 of 3) s7400-637 6-30 Phaser 7400 Color Printer Options Service Manual...
  • Page 96 Fold Unit Diagram (2 of 3) See B4-No.18 s7400-638 Parts List 6-31...
  • Page 97 Fold Unit Diagram (3 of 3) s7400-639 6-32 Phaser 7400 Color Printer Options Service Manual...
  • Page 98 Parts List 1.12 Fold Unit Parts List Fold Unit Parts List ID # Part Number Name/Description 054K37790 Fold Assembly Parts List 6-33...
  • Page 99 See A1-2 105x4 62 26 12x4 12x4 67 82 See A1-3 s7400-625...
  • Page 100 Inverter Parts Diagram (2 of 3) 17X4 12X4 s7400-62 Parts List 6-35...
  • Page 101 Inverter Parts Diagram (3 of 3) s7400-627 6-36 Phaser 7400 Color Printer Options Service Manual...
  • Page 102 Parts List 1.13 Inverter Parts List Inverter Parts List Part Number Name/Description 112K00720 Inverter and Base 031E11260 Guide-Sheet-L-Assy XOBG 110E20010 PWR unit-ACDC Switch 960K32850 On-Board Assy.-V72-3 117E29240 CONN Cord-Wire AMP3P-SW 106E00920 Photo-Interrupter 059E05480 Roller-Register 059E05490 Roller-Exit 059E05500 Roller-Main 055K37080 Plate-Guide-C-Assy 121E20450 Solenoid 127E15500...
  • Page 103 Duplex Unit Parts Duplex Unit Parts Diagram 27 9 s7400-649 6-38 Phaser 7400 Color Printer Options Service Manual...
  • Page 104 Parts List 1.14 Duplex Unit Parts List Duplex Unit Parts List Part Number Name/Description 084K35440 Duplex Unit Parts List 6-39...

  • Page 105: Optional Paper Tray Parts

    Optional Paper Tray Parts 6-40 Phaser 7400 Color Printer Options Service Manual...
  • Page 106 Optional Tray Parts Diagram (1 of 2) s7400-610 Parts List 6-41...
  • Page 107 Optional Tray Parts Diagram (2 of 2) 89,90 88,91 41,42 s7400-592 6-42 Phaser 7400 Color Printer Options Service Manual...
  • Page 108 Parts List 1.15 Optional Tray Parts List Optional Tray Parts List ID # Part Number Name/Description 059K51750 Optional Tray Assembly (Single Tray) 059K52510 LTD Assembly (High-capacity feeder 050K61900 Optional feeder Note The LTD assembly and optional feeders are not referenced in the preceding diagram.
  • Page 109 6-44 Phaser 7400 Color Printer Options Service Manual...

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