SERVICE MANUAL TCL M28L(G)2 Chassis 1、 Caution………………………………………………………………………2 2、 Specification of Chassis ……………………………………………………5 3、Specification of IC…………………………………………………………12 4、BOM list …………………………………………………………………24 5、Alignment Procedure………………… … … ………………………… 38 6、Block Diagram………………………………… …………………………50 7、Schematic Diagram……………………… ……… ………………………51 8、PCB Layout……………………………… …………………………………52 9、Trouble Shooting………………… ………… …………… ………………53 10、Explode View Diagram………………… …………………………………56 This manual is the latest at the time of printing, and does not include the modification which may be made after the printing, by the constant improvement of product...
1、 Caution Use of controls, adjustments or procedures other than those specified herein may result in hazardous radiation exposure. CA UTION: TO REDUCE THE RISK OF CAUTION ELECTRICAL SHOCK, DO NOT REMOVE COVER (OR BACK). NO USER SERVICEABLE RISK RISK OF ELECTRIC PARTS INSIDE.
IMPORTANT SAFETY INSTRUCTIONS CAUTION: Read all of these instructions. Save these instructions for later use. Follow all Warnings and Instructions marked on the audio equipment. 1. Read Instructions- All the safety and operating instructions should be read before the product is operated. 2.
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PROTECTION AND LOCATION OF YOUR SET Do not use this television set near water ... for example, near a bathtub, washbowl, kitchen sink, or laundry tub, in a wet basement, or near a swimming pool, etc. Never expose the set to rain or water. If the set has been exposed to rain or water, unplug the set from the wall outlet and refer servicing to qualified service personnel.
2、 Specification of Chassis PFS (Product Functional Specification) Date: ProductView..: Report by....: Linda Wen M28L( G 2) Specs / Products MasterData Customer Id Version BOM No 04-D276BH-SA60 Brand Reception -Tuning - presets/channels -Tuning - technolo gy -Tuning - Indication -Freq Bands UVSH Full-Cable -IF Freq...
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PFS (Product Functional Specification) Date: ProductView..: M28L(G2) Report by....: Linda Wen Specs / Products Picture - Display -Display Type DV - CRT - Normal Flat DV-CRT-Pure Flat DV - CRT - Super Flat -Screen Format Expand 4:3 16:9 -Size(Visual)" - size/vis. cm 14(13V) - 37/34 cm 21(20V) - 55/51cm 25(00v) - 00/00cm...
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PFS (Product Functional Specification) Date: ProductView..: M28L(G2) Report by....: Linda Wen Specs / Products -Speakers used Normal Range Full Range User Interface -Interface Name Full interface -Voice Control -Menu Cursor Control -Menu Colours -Menu Languages Arabic Chinese - Simplified Chinese - Traditional English Russian Malay...
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PFS (Product Functional Specification) Date: ProductView..: M28L(G2) Report by....: Linda Wen Specs / Products -Indicators - front RC Recvd LED SB LED -Numb of Loc Cont (incl Mains) -Number of Ind. (incl Mains) -Local Controls (Old) Remote Control -Remote Control - scope -Remote Control - type Standard -Remote Control - typenr...
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PFS (Product Functional Specification) Date: ProductView..: M28L(G2) Report by....: Linda Wen Specs / Products -Headphone Out Mini-Jack 3.5mm -Cinch A/V in -Cinch A/V out Connectors Top -In Cinch (CVBS + St) -Headphone Out Connectors Mechanical -Headphone -Cinch A/V in/out -Cinch Component -Cinch Y/C Styling -Cabinet Name...
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PFS (Product Functional Specification) Date: ProductView..: M28L(G2) Report by....: Linda Wen Specs / Products Warning label Warranty Card -Languages DFU Arabic English Local Integration Malay Thai -Cables Supplied -Antenna Supplied -Stand Supplied -Aux Equipm Supplied Batteries for RC (2 x AA) Miscellaneous -Approbation -Tests...
3、Specification of IC Confidential TMPA8873CxBNG Tentative Tentative Tentative Tentative Block Diagram P61/LED1/ADC8bit P63/LED2 P60/ADC8bit P30/Int3/RXIN P53/ADC8bit/TC1/Int2 P31/Int4/TC3 uP DVss P20/Int5/Stop Reset P40/PWM14bit P50/PWM7bit/TC2/Int0 P51/SCL TEST P52/SDA uP DVDD 5V uP VVss uP AVdd 5V TV DEF GND uP MPAGND TV Dig GND Hout Bout HAFC 1...
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Confidential TMPA8873CxBNG Tentative Tentative Tentative Tentative Basic Structure 1. Internal Connections TMPA8873 has two pieces of IC chip in one package, using Multi-Chip-Package (MCP) technology. One is a micro controller (MCU) and the other one is a signal processor (SP) for a color TV. There are some internal connections between these two ICs for handling below signals.
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Confidential TMPA8873CxBNG Tentative Tentative Tentative Tentative TERMINAL INTERFACE MCU BLOCK Pin Name Function Interface Circuit (/KWU5) (Input) Key on wake up input (AIN5) (Input) A/D converter analog input (LED1) (Output) LED output (/KWU4) (Input) Key on wake up input (AIN4) (Input) A/D converter analog input (/KWU0)
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Confidential TMPA8873CxBNG Tentative Tentative Tentative Tentative Pin Name Function Interface Circuit Xout Output X’tal connecting pins Input TEST Input Test pin for out-going test Power up DVdd Supply Supply 5V Power ⎯ up VVss GND for Slicer circuit Supply Power ⎯...
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Confidential TMPA8873CxBNG Tentative Tentative Tentative Tentative Pin Name Function Interface Circuit (SCL) (I/O) IIC bus serial clock input / output SIO serial data input (SI1) (Input) (/PWM8) (Output) 7-bit D/A conversion (PWM) output (TC2) (Input) Timer/Counter input (INT0) (Input) External interrupt input 14/12-bit D/A conversion (PWM) (/PWM0) (Output)
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Confidential TMPA8873CxBNG Tentative Tentative Tentative Tentative Pin Name Function Interface Circuit External interrupt input (INT3) (Input) Remote control signal (RXIN) (Input) preprocessor input (LED2) (Output) LED output 2006/05/25...
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Confidential TMPA8873CxBNG Tentative Tentative Tentative Tentative SIGNAL PROCESSOR BLOCK Pin Name Function Interface Circuit I/O Signal TV DEF GND terminal for TV DEF ⎯ ⎯ AGND block. FBP in Input terminal for FBP. 200Ω 10kΩ Output terminal for 50Ω H out Horizontal driving pulse.
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Confidential TMPA8873CxBNG Tentative Tentative Tentative Tentative Pin Name Function Interface Circuit I/O Signal 1.5kΩ Y in Input terminal for Y signal. 1.5kΩ 11kΩ 5kΩ Cr in Input terminal for Cr signal. 5kΩ 35kΩ Input terminal for Audio Ext Au1 signal 1. 1.5kΩ...
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Confidential TMPA8873CxBNG Tentative Tentative Tentative Tentative Pin Name Function Interface Circuit I/O Signal Output terminal 1 for Audio Au out 1 signal. Output terminal 2 for Audio Au out 2 signal. Output terminal for detected TV out PIF signal. 1bit DAC Output terminal for 1bit /SIF out DAC or detected SIF signal.
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Confidential TMPA8873CxBNG Tentative Tentative Tentative Tentative Pin Name Function Interface Circuit I/O Signal Terminal to be connected 5kΩ Reg Fil capacitor for stabilizing 5kΩ internal bias. Output terminal for External AUDIO audio signal or TV audio Monitor out signal selected by BUS (Audio SW).
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Confidential TMPA8873CxBNG Tentative Tentative Tentative Tentative Pin Name Function Interface Circuit I/O Signal Vcc terminal for Y/C circuit. ⎯ ⎯ YC Vcc 5V Supply 5V. Output terminal for Sync pulse. A pull up resister is required 5kΩ Sync out because of its open collector output.
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Confidential TMPA8873CxBNG Tentative Tentative Tentative Tentative Microcontrollers Descriptions (MROM version: TMPA8873CMBNG /CPBNG /CRBNG /CSBNG) TV signal processor interface P64 to P67 P70, 71 P57 P54 P34, 35 R, G, B, Display Character Jitter Memory Y/BL Elimination CSOUT Power Supply up AV Ring On-screen display circuit Oscillator...
4、BOM LIST PART NO. SEPC SINGLE LOCATION UNIT 11-0BC337-0BX TRANSISTOR (NPN) BC337-40 1 Q1501 13-00AS12-13B IC AS1213B 1 IC1501 14-IRE05B-XX0 IR EMITTING DIODE TSAL6200 1 D1501 18-CB0221-JNX RES. C.F. 220 OHM 1/6W +/-5% 1 R1503 18-CB0229-JNX RES. C.F. 2.2 OHM 1/6W +/-5% 1 R1501 25-HBB479-M1X CAP.
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59-312160-000 SPEAKER RUBBER CUSHION 62-216340-0UN TCL62-216340-0UN= BLOCK R=N 62-265160-0HA POWER SW. ADAPTOR 62-406210-0UN TRACK 63-W30080-AB4G S/T SCREW W 3 X 8 AB 2 MTG LENS & F. CAB. 63-W30100-AB4G S/T SCREW W 3 X 10 AB 2 MTG POWER PCB MTG SIDE AV 63-W30120-AB4G S/T SCREW W 3 X 12 AB BRACKET;MTG SPK...
5、Alignment Procedure Flowchart chart of alignment procedure for M28L(G2) chassis: B+ adjustment Electrical RF AGC properties adjustment checking for chassis Sub-brightness White balance Aging Adjustment of Sub-color & Adjustment Adjustment screen voltage Sub-tint and focus adjustment Pincushion Screen center Screen center QC checking and screen &...
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) Adjustment of Sub-contrast, Sub-tint and Sub-color for NSTC and PAL signal. 1. Enter D-mode, and connect the probe of Oscilloscope to the conjunction between R201 and P201 (B-out). 2. Apply the Grey-scale/Color-bar (NTSC signal) to the AV input, in STANDARD status. 3.
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VII) Adjustment of Picture Geometry (PAL) 1. Apply the crosshatch pattern (PAL signal) to the RF input, in STANDARD status. 2. Select HPOS to adjust the Horizontal center. 3. Select VP50 to adjust the Vertical center. 4. Select HIT to adjust the Vertical amplitude. 5.
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ITEM Description Initial GROUP1 KEY 0 R CUT OFF G CUT OFF B CUT OFF G DRIVE B DRIVE DVD U level adjustment 0: (-22mV, Input DC) 8: 0mV DVD V level adjustment F: (19mV, 2.75mV/dev) Bits 4-7 Don’t use GROUP2 KEY 1 HPOS/...
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ASSH ASYMMETRY-SHARPNESS SHPX SHARP MAX.(difference from center) SHPN SHARP MIN.(difference from center) GROUP 6 KEY 6 OPTION DATA D mode key 0: No use 1 :use 0:normal 1: mute sound when no sync in TV 0:NORMAL 1: mute video during change channel au gain 0:50khz 1: 25khz when no sync 1: AFT 0: no AFT AV change 1: mute 0: no mute sound...
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BG system enable I system enable DK system enable M system enable VIDEO2 enable video3 enable YUV enable Thailand Dual language 0:Disable 1:Enable MUTT standby -->wake time STAT contrast up timer after standby off GROUP 7 KEY 7 RF AGC RF AGC SECAM B-Y BLACK ADJUST SECAM R-Y BLACK ADJUST...
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ABLpoint setup DCBS VIDEO DATA SETUP Y GAMMA BLACK STRETCH OSD LEVEL V AGC SELECT V AGC reference, 0:depends on YC Vcc 1:Depends on integrated regulator GROUP 14 NOTE- BOOK OSD1 OSD Horizontal Position(volume bar, Picture bar, Half blue panel OSD) OSDF1 OSD PLL DATA(volume bar, Picture bar, Half blue panel OSD)
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10: Mute 11: Mute Don’t use 0: Off H SBLK 1: On, 92%(FBP BLK off, then internal BLK ON) 00: Internal BPF mode 01: Not Use FM BPF 10: Not Use 11: External BPF mode VCD1 0x01 00: 2.10 Vp-p PIF Detected 01: 2.20 Vp-p Level...
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0: Sound Trap Off 0 – 3 S-Trap f0 for DK 1: f0 tuning min STDK 0x08 F: f0 tuning max 4 - 7 Don’t use 0: Sound Trap Off 0 – 3 S-Trap f0 for I 1: f0 tuning min 0x08 F: f0 tuning max 4 - 7...
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Group Key FM Items Description Default Counter for non-weak signal NDTC 0 - 7 0x05 detection Counter for weak signal NDTCT 0 -7 0x05 detection Items Bits Description Default 00: SHARP 01: TCL/PHILIPS 0 - 1 Tuner Select 10: ALPS 11: SHARP 2 - 3 Don’t use...
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1: “-“ subb operation Sign bit 0: “+” add operation Available offset 0 - 6 value for BCUT of CBCUT Cool 1: “-“ subb operation Sign bit 0: “+” add operation Available offset 0 -7 value for GDRV of CGDRV Cool 1: “-“...
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Window pulse for H-Lock detection 0: Normal for Searching & 1: Narrow Tuning 0x00 H-Lock detection mode for 0: H Lock Detection mode Searching & 1: D-Sync Pulse count mode SYBBF Tuning Select Sync-Det-1 0: High Level for Sync detection 1: Low Level Select Sync-Det-1 0: High Level...
6、Block Diagram M2 8L (G 2) B l o c k D i a g r a m By SLF 2006/09/28 IC801 Q815 T803 220V~ D801—D804 Transformer IC802 Q501 Q503 R/G/B Q505 AMP. R/G/B V. AMP. V.out IC301 TMPA8873 Tuner IF AMP FOCUS IC201(2)
Flow chart No PIC. OK Check the wave form Check the wave form Check the wave from at Pin50.51.52 of Replace CRT Board at Pin30 of IC201 at Pin26 of IC201 IC201 Check the wave form Check Check the voltage at Replace IC201 at Pin41,42 of C242,Q209,R218...
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Check z2001. Check C605. No Sound OK Z2002.D203.D204 C608.C605B.C608B Check the wave form Check the wave form Check the wave form Check the wave form at Pin31 of IC201 at Pin33 at Pin28.29 of IC201 at Pin7.10 of IC601 Check the wave form Replace IC201 at Pin34,37 of IC201 Check the wave form...
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No raster, No Check SW801. PIC. Sound OK Replace T802 F801.DB801 Check the Check the Check the voltage of voltage of "B+" voltage of 300V 12V.12VA.33V Check the Check Replace voltage at PIN1 Q401.Q402.T40 Q401.Q402.T40 of P502 Check the voltage at PIN3 Replace T401 of P502 Check the R/G/B voltage at...