New Holland TS-100A Assembly & Instruction Manual
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New Holland TS-100A Assembly & Instruction Manual

Cab 2 wd / 4 wd
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Published 01-05
ASSEMBLY MANUAL
Tractors equipped with additional options, special equipment, tractor manufacturer modifications,
new tractor models, or Customer alterations may prevent this Mount Kit from being properly
mounted to the tractor. Alamo Group is not responsible for modifications to the MountKit to
accommodate these differences.
ALAMO INDUSTRIAL
1502 E. Walnut
Seguin, Texas 78155
210-379-1480
Assembly Instruction Manual
New Holland - Cab 2 WD / 4 WD
TS-100A, TS-115A, TS-125A, TS-135A
© 2005 Alamo Group Inc.
BOOM ARM MOWER
Part No. 02982279

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Summary of Contents for New Holland TS-100A

  • Page 1 BOOM ARM MOWER Assembly Instruction Manual New Holland - Cab 2 WD / 4 WD TS-100A, TS-115A, TS-125A, TS-135A Published 01-05 Part No. 02982279 ASSEMBLY MANUAL Tractors equipped with additional options, special equipment, tractor manufacturer modifications, new tractor models, or Customer alterations may prevent this Mount Kit from being properly mounted to the tractor.
  • Page 3 TO THE OWNER/OPERATOR/DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents. BEFORE YOU START!! Read the safety messages on the implement and shown in your manual.
  • Page 4 NOTES...

  • Page 5: About This Manual

    Service Manual / Trouble Shooting Guide and Information provided by customer. CONTACT ALAMO INDUSTRIAL: Alamo Industrial, 1502 E. Walnut St. Seguin TX. 78155, Technical Service Dept. PH: 830-379-1480 Maverick (NH TS-100A,115A, 125A, 135A, Asy. Man) 01/05 Index -1 © 2005 Alamo Group Inc.

  • Page 6: Table Of Contents

    Frame Installation................5-8 to 5-11 Boom Rest Installation............... 5-11 Frame Counter Weight Installation............ 5-12 Boom Turret Assembly Installation........... 5-13 to 5-14 Front Axle Stabilizer Kit..............5-15 Maverick (NH TS-100A,115A, 125A, 135A, Asy. Man) 01/05 Index -2 © 2005 Alamo Group Inc.
  • Page 7 Mount Kit Components..............11-2 to 11-37 Component Parts Identification / Descriptions........11-2 to 11-37 Section 12 - Pre-Delivery Inspection Check List Check List..................12-2 to 12-3 Maverick (NH TS-100A,115A, 125A, 135A, Asy. Man) 01/05 Index -3 © 2005 Alamo Group Inc.

  • Page 8: Maverick (Nh Ts-100A,115A, 125A, 135A, Asy. Man)

    NOTES Maverick (NH TS-100A,115A, 125A, 135A, Asy. Man) 01/05 Index -4 © 2005 Alamo Group Inc.

  • Page 9: Section 1 - Model Specifications

    Section 1 Model Specifications Maverick Boom 24' & 30' Maverick (NH TS-100A, 115A, 125A, 135A Asy. Man) 01/05 Section 1 - 1 © 2005 Alamo Group Inc.
  • Page 10 / add any oil unless you know it is the correct type and the container is clean. Make certain the oil is not contaminated with dirt or any liquid. Maverick (NH TS-100A, 115A, 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc.
  • Page 11 AW ISO VG 68 AW ISO VG 100 The correct hydraulic fluid is dependent upon ambient temperature. Refer to chart when selecting proper grade 02982828 Maverick (NH TS-100A, 115A, 125A, 135A Asy. Man) 01/05 Section 1 - 3 © 2005 Alamo Group Inc.
  • Page 12 Alamo Industrial Part Number for reference if needing a replacement hose. Always Check Hose Size, Color Code & Part Number Maverick (NH TS-100A, 115A, 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 1 - 4...
  • Page 13 80-120 (Head) 02975528 02981316 Stabilizer 40-60 80-120 (Head) 02982073 02981315 Swivel (Rotary) 300-400 80-120 (Head) 02982072 02981276 Extension 300-400 80-120 (Head) 02982067 Maverick (NH TS-100A, 115A, 125A, 135A Asy. Man) 01/05 Section 1 - 5 © 2005 Alamo Group Inc.
  • Page 14 Segment, Oil Pressure at 1450 PSI and Oil Viscosity at 102 SSU = 1.25 Cubic Inch / Minute Standby (Pilot) Pressure: Standby (Pilot) Pressure = 200 to 250 PSI. Maverick (NH TS-100A, 115A, 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 1 - 6...
  • Page 15 (*2304) 1-1/8 (*447) (*1234) 1460 (*1979) (*1084) 1600 (*2169) 2300 (*3118) 1-1/4 (*651) 1250 (*1695) 2060 (*2793) (*1220) 2100 (*2847) 3000 (*4067) Maverick (NH TS-100A, 115A, 125A, 135A Asy. Man) 01/05 Section 1 - 7 © 2005 Alamo Group Inc.
  • Page 16 NOTES Maverick (NH TS-100A, 115A, 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 1 - 8...

  • Page 17: Maverick Boom Specifications

    Section 2 Maverick Boom New Holland Tractor TS-100A, 115A, 125A, 135A Tractor Preperations Maverick (NH TS-115A, 125A, 135A, Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 2 - 1...

  • Page 18: General Information

    DANGER! A signal word - DANGER, WARNING, or CAUTION - is used with the Safety Alert symbol. DANGER identifies the most serious hazards. Maverick (NH TS-100A,115A ,125A,135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 2 - 2...
  • Page 19 There is no safe place for anyone except the operator on the tractor and those assisting with the assembly. Maverick (NH TS-100A, 115A, 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc.
  • Page 20 Always follow all OSHA crane operating and inspection rules, regulations, inspection requirements, and recommended practices when using the crane. Never work under any component that is lifted by the crane. Maverick (NH TS-100A,115A ,125A,135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 2 - 4...
  • Page 21 Clean up all oil that has leaked according to the requirements of the oil supplier. Oil residue on the ground can result in unjury from slipping or falling. Maverick (NH TS-100A, 115A, 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc.
  • Page 22 When washing and cleaning this unit it should be done with a non corrosive soap and low pressure spray of water. It is recommended that all exposed electronic components be covered and protected from excess moisture. Maverick (NH TS-100A,115A ,125A,135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 2 - 6...
  • Page 23 Taking a few minutes to check could save you from a major damage to the electronics. Maverick (NH TS-100A, 115A, 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 2 - 7...
  • Page 24 NOTES Maverick (NH TS-100A,115A ,125A,135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 2 - 8...

  • Page 25: Section 3 - Pump & Driveshaft Installation

    Section 3 MAVERICK New Holland Tractor TS-100A,115A,125A & 135A Pump & Driveshaft Installation Maverick (NH TS-100A,115A,125A,,135A Asy. Man) 01/05 Section 3 - 1 © 2005 Alamo Group Inc.
  • Page 26 Figure 2 than trying to tighten them later. (See Figure 3 & 3A) Maverick (NH TS-100A,115A,125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 3 - 2...

  • Page 27: Pulley Adapter Installation

    4 Non-Threaded Holes / Tube End Flange Yoke / Shaft End Drive Shaft Pulley Adapter Assembly P/N 02980699 Figure 4 Figure 3 Figure 4A Figure 3A Maverick (NH TS-100A,115A,125A,,135A Asy. Man) 01/05 Section 3 - 3 © 2005 Alamo Group Inc.
  • Page 28 (filters are connected when assembly is shipped. Caution must be taken when disconnecting these fittings and/or hoses to keep the capped to keep contamination out of them. Maverick (NH TS-100A,115A,125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc.
  • Page 29 Pump Mntg Bolts 1 2 1 2 1 2 1 2 1 2 3 4 1 2 3 4 1 2 1 2 1 2 1 2 Maverick (NH TS-100A,115A,125A,,135A Asy. Man) 01/05 Section 3 - 5 © 2005 Alamo Group Inc.

  • Page 30: Install Pump

    Driveshaft clamp yoke. yoke & pump Figure 14 Figure 13 Push Pump into Pump Install Pump Mount until flush Mounting Bolts Figure 16 Figure 15 Maverick (NH TS-100A,115A,125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 3 - 6...
  • Page 31 1 2 3 4 5 6 7 8 9 0 1 Bolts Mounting Bolts 1 2 3 4 Figure 17 1 2 3 4 Pump (Reference) Maverick (NH TS-100A,115A,125A,,135A Asy. Man) 01/05 Section 3 - 7 © 2005 Alamo Group Inc.
  • Page 32 Air Conditioner & Oil Cooler Hoses Pump Mount Cover Bolts Here Air Conditioner & Oil Cooler Hoses Front Cover Figure 21 Figure 20 Maverick (NH TS-100A,115A,125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 3 - 8...

  • Page 33: Section 4 - Hydraulic Tank & Control Valve Installation

    Section 4 MAVERICK New Holland Tractor TS-100A, 115A, 125A, 135A Hydraulic Tank & Control Valve Installation Maverick (NH TS-100A,115A , 125A, 135A Asy. Manl) 01/05 © 2005 Alamo Group Inc. Section 4 - 1...
  • Page 34 Hose, # 16 w/ Orange Tie (Oil Return from Motor) Top Port ------------- 1 Hose. w/ Blue Tie (Oil Return from Oil Cooler to Tank) Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 4 - 2...

  • Page 35: Tank Hose Routing

    TO ID HOSES: Always check Size, Length, Fittings and Color Plastic Tie to identify the hoses. Some hoses will have the same color tie but the size, length or fittings will be different. Maverick (NH TS-100A,115A , 125A, 135A Asy. Manl) 01/05 © 2005 Alamo Group Inc.
  • Page 36 Directional Control Valve Fittings FIGURE 3 "A" "B" Ports Ports Pump Pressure Port Tank Return Port Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 4 - 4...
  • Page 37 Coil, 12V- DC w/Dual 8-32NF Studs 02975199 Cartridge, Solenoid Valve 02975438 Adapter Hyd, Straight 8MB-6FJX 02981890 Adapter Hyd, Straight 5MB - 6MJ FIGURE 4 Maverick (NH TS-100A,115A , 125A, 135A Asy. Manl) 01/05 © 2005 Alamo Group Inc. Section 4 - 5...
  • Page 38 Hose to Door Cylinder Base End (Y/W Tie) Hose to Door Cylinder Rod End (Y Tie) Hose to Head Swivel Cylinder Rod End (G Tie) Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 4 - 6...

  • Page 39: Diverter Valve

    Diverter Valve "C3" Port Valve "A" Port to to Door Cyl Rod End Diverter valve P2 Port Port (Y Tie) (G Tie) FIGURE 5 Maverick (NH TS-100A,115A , 125A, 135A Asy. Manl) 01/05 © 2005 Alamo Group Inc. Section 4 - 7...

  • Page 40: Oil Cooler & Cooling Fan Assembly

    Door Cyl. Rod End Port (G Tie) C3 Port (Y Tie) FIGURE 7 Exterior wire harness con- nection marked R1 connects here FIGURE 9 FIGURE 8 Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 4 - 8...

  • Page 41: Battery Relocation / Modification

    Section 5 Maverick Boom New Holland Tractor TS-100A,115A,125A & 135A Battery Modification Exhaust Modification Fuel Tank Modification Main Frame Installation Maverick (NH TS-100A,115A,125A,135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 5 - 1...
  • Page 42 Replace the battery cover (See Figure 1) for Figure 2 now this will protect battery and cover. Figure 4 Figure 3 Maverick (NH TS-100A,115A ,125A,135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 5 - 2...
  • Page 43 Mount Bracket and fit. Figure 6 Replacement New Exhaust Pipe Figure 8 Figure 7 Exhaust Bracket P/N 02980917 P/N 02980933 Maverick (NH TS-100A,115A ,125A/,35A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 5 - 3...
  • Page 44 (See Figure 11 & 12). Front Fuel Tank Rear Fuel Tank Bracket P/N Bracket P/N 02982206 02982207 Holes Hole Here Here Figure 11 Figure 12 Maverick (NH TS-100A,115A ,125A,135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 5 - 4...
  • Page 45 Figure 14 step is painted yellow for clarity only (See Figure 16). Rear Bracket (1 Bolt) Front Bracket Figure 15 Figure 16 (2 Bolts) Maverick (NH TS-100A,115A ,125A/,35A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 5 - 5...

  • Page 46: Frame Installation

    (Swing Cylinder Hose Routing). If the hoses are not connected correctly the swing will not function correctly. Maverick (NH TS-100A,115A ,125A,135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 5 - 6...
  • Page 47 Boom Mount Attaching Pin, Medium Pin Boom Mount Attaching Pin, Short Pin Boom Mount, Machined Swing Cylinders Swing Cylinder Pivot Bushings Swing Cylinder Trunnion Mount Weldment Swing Cylinder Cover Maverick (NH TS-100A,115A ,125A/,35A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 5 - 7...
  • Page 48 Mount Weldment P/N 02982015 Figure 18 Figure 19 Center Frame Weldment P/N 02981168 LH Front Frame Mount Weldment P/N 02982014 Figure 20 Figure 21 Maverick (NH TS-100A,115A ,125A,135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 5 - 8...
  • Page 49 20 mm bolts have hardened flatwashers on lizer Bracket Figure 23 them. LH Front Frame Mount Weldment RH Front Frame P/N 02982014 Mount Weldment P/N 02982015 Figure 24 Figure 25 Maverick (NH TS-100A,115A ,125A/,35A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 5 - 9...
  • Page 50 (See Figure 28 & 30) are completely installed. The Boom Rest Support also serves as the top axle strap for the RH Axle mount (See Figure 30). Maverick (NH TS-100A,115A ,125A,135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 5 - 10...

  • Page 51: Boom Rest Installation

    LH side of tractor Upper Boom Rest Support axle strap & Axle Strap P/N 02980694 Weldment Figure 31 Boom Rest Figure 30 Maverick (NH TS-100A,115A ,125A/,35A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 5 - 11...
  • Page 52 (See Figure 32). All these weight are in addition to adding liquid weight into the Left rear tire. The proper amount of counter weight is not complete until all these weight have been installed. Maverick (NH TS-100A,115A ,125A,135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 5 - 12...
  • Page 53 (See Figure 37) Attaching Pin, Long Pin Turret Attach- ing Pin, Short Pin, one Front side and one rear side. Figure 36 Figure 35 Maverick (NH TS-100A,115A ,125A/,35A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 5 - 13...
  • Page 54 After greasing components at assembly of unit operator should consult the operators manual for maintenance requirements. Figure 39 Figure 40 Maverick (NH TS-100A,115A ,125A,135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 5 - 14...

  • Page 55: Front Axle Stabilizer Kit

    Mount Bolt Support Bracket End 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 Figure 44 Figure 43 Maverick (NH TS-100A,115A ,125A/,35A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 5 - 15...
  • Page 56 NOTES Maverick (NH TS-100A,115A ,125A,135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 5 - 16...
  • Page 57 Section 6 MAVERICK New Holland Tractor TS-100A,115A,125A,135A Optional RH Lexan Door Installation Maverick (NH TS-100A,115A , 125A, 135A Asy.Man) 01/05 Section 6 - 1 © 2005 Alamo Group Inc.
  • Page 58 (See Figure 4 & 5 for fastener) and will be the last fastener removed, this fastener takes a special tool to remove it. See your New Holland Dealer for instruction & Removal Tool. Maverick (NH TS-100A,115A , 125A, 135A Asy.Man) 01/05 ©...
  • Page 59 Optional Lexan RH Door Kit Installation New Holland "TS" Series Optional Door Kit No. 02980888 Lay the New Lexan Door (P/N 02980803) on a protected surface (here we used Bubble Wrap Packing material). Install the push-on weather seal material (P/ N 02980889) with the soft rubber side up as shown.
  • Page 60 Optional Lexan RH Door Kit Installation New Holland "TS" Series Optional Door Kit No. 02980888 Insert Handle into door from bottom, make certain item 3 tube spacer is inserted through hole of door and through hole of pipe brace, there is a rubber...

  • Page 61: Auxiliary Wheel Weight

    Section 7 MAVERICK Standard Wheel Weight & Auxiliary Wheel Weight Installation New Holland Tractor TS-115A,125A & 135A Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 Section 7 - 1 © 2005 Alamo Group Inc.
  • Page 62 Lock washer. This was replaced with the Bolt Type shown above. These Bolt and Nut combinations will replace the old All Thread type. Figure 1 Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 7 - 2...
  • Page 63 Remove forklift away from Wheel and Weight. Recheck tight- ness of Wheel Weight retaining Figure 3 Bolts. Bolts should torque to 500 ft. lbs. Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 Section 7 - 3 © 2005 Alamo Group Inc.
  • Page 64 Install the lockwashers and hex nuts. Tighten the bolts to required tightness. See bolt torque charts in tractor preparation section. Wheel Weight P/N 02970758 Auxillary Weight Figure 5 Figure 4 Attaching Stots Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 7 - 4...
  • Page 65 Section 8 MAVERICK New Holland Tractor TS-100A,115A,125A & 135A Joystick - Wire Harness & Valve Installation Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 Section 8 - 1 © 2005 Alamo Group Inc.
  • Page 66 (See Figure 3). Isert the end of the interior wire harness with the pug coded G1 down into the panel from top and out bottom of panel (See Figure 3 & 4). FIGURE 4 FIGURE 3 Maverick (NH TS-100A,115A , 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 8 - 2...
  • Page 67 Make certain the three plugs are in the hole and not FIGURE 6 being pinched. (See Figure 9 & 12). Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 Section 8 - 3 © 2005 Alamo Group Inc.
  • Page 68 P4-3 P2-2 P3-2 P4-2 P3-1 P2-1 P3-3 P2-3 Pin Numbers & Locations Joystick Side Y AXIS X AXIS Z AXIS FIGURE 7 Maverick (NH TS-100A,115A , 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 8 - 4...
  • Page 69 Switch Mounting Nut Wire Fasteners (4) Depth Control Clip Knob Switch Asy Complete Knob Retaining Screw Knob Plug FIGURE 8 FIGURE 9 FIGURE 10 Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 Section 8 - 5 © 2005 Alamo Group Inc.
  • Page 70 RH Interior panel shoud be the plugs for the P/N 02981533 FIGURE 13 display control box (See Figure 14, 16, 17 & 18). Maverick (NH TS-100A,115A , 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 8 - 6...
  • Page 71 E-Stop Switch (use A or B of Switch) E-Stop Switch (use A or B of Switch) Control Box Display Connection (2 of 2 Connections FIGURE 14 Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 Section 8 - 7 © 2005 Alamo Group Inc.
  • Page 72 Display Control Box Connections FIGURE 16 FIGURE 17 Rear Panel Display Control Box Connections FIGURE 18 FIGURE 19 Maverick (NH TS-100A,115A , 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 8 - 8...
  • Page 73 CAN 1 XS MODULE CAN 2 XS MODULE NOTE: See Figure 11 for listing of Code Locations (Must connect to Key switch wire) FIGURE 20 Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 Section 8 - 9 © 2005 Alamo Group Inc.
  • Page 74 FIGURE 22 Display Control Box Bend Upward 60° Here P/N 02982324 Mount Plate - (Iqan) Display Control Box Mount FIGURE 23 FIGURE 24 Maverick (NH TS-100A,115A , 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 8 - 10...
  • Page 75 FIGURE 26 NOTE; Decal, Stripes to Base and Solid to Rod end refers to the plastic ties on hoses only & not electricl connections Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 Section 8 - 11 © 2005 Alamo Group Inc.
  • Page 76 Return Filter Connection Common, Connect to White Wire at Filter Signal, Connect to Black Wire at Filter Negative Chasis Ground FIGURE 27 Maverick (NH TS-100A,115A , 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 8 - 12...
  • Page 77 Mount bracket. The holes are already in the bracket and the diverter valve should have already been mounted. If valve has not been mounted it can be mounted now (See Figure 27, 28 , 31 & 38). Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 Section 8 - 13...
  • Page 78 The connection from the fan will have two wires, a Blue (+ connection) and a black (- con- nection) (See Figure 32). Maverick (NH TS-100A,115A , 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 8 - 14...
  • Page 79 WARNING! This filter does not have a by- pass. The element must be changed at the appropri- FIGURE 35 ate time to avoid element damage and system contamination. Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 Section 8 - 15 © 2005 Alamo Group Inc.
  • Page 80 These hose will have blue plastic ties on them. FIGURE 37 Diverter Valve Diverter Valve Plug FIGURE 38 Maverick (NH TS-100A,115A , 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 8 - 16...
  • Page 81 Proper Engine Operating Decal. This installs on the inside top rear of Right Door Glass P/N 02965093 (See 02965093 02964677 Figure 41) FIGURE 41 Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 Section 8 - 17 © 2005 Alamo Group Inc.
  • Page 82 NOTES Maverick (NH TS-100A,115A , 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 8 - 18...
  • Page 83 Section 9 MAVERICK New Holland Tractor TS-100A,115A, 125A, 135A Boom & Head Installation Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 Section 9 - 1 © 2005 Alamo Group Inc.
  • Page 84 Re- move both pins in preparation to mounting the boom. (See Figure 3) Lift Cyl. Base End Mount Pin Figure 3 Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 9 - 2...
  • Page 85 5). The Door Cylinder and the Swivel Cylinder are shipped installed on the head with the hoses connected to the cylinder. Figure 3C Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 Section 9 - 3 © 2005 Alamo Group Inc.
  • Page 86 LH side of the tractor on the front frame mount bracket. 60 Inch Head with Figure 6 Swivel Hitch Mount Figure 7 Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 9 - 4...
  • Page 87 (Green Tie) Pin Hole Figure 8 Figure 9 50 Inch Head w/o Swivel Hitch Mount 50 Inch Head w/o Swivel Hitch Mount Figure 10 Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 Section 9 - 5 © 2005 Alamo Group Inc.
  • Page 88 Swing Cyl # 6 Hose Boom Lift Cyl # 6 Hose Dipper Cyl # 6 Hose Telescope Cyl # 6 Hose Head Tilt Cyl Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 9 - 6...
  • Page 89 Connect the hoses to the valve as shown (See Figure 11 & 17) Figure 12 Figure 13 Figure 14 Hose Support Sleeving Material Bracket for Hoses Figure 15 Figure 16 Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 Section 9 - 7 © 2005 Alamo Group Inc.
  • Page 90 Hose to Door Cylinder Base End (Y/W Tie) Hose to Door Cylinder Rod End (Y Tie) Hose to Head Swivel Cylinder Rod End (G Tie) Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 9 - 8...
  • Page 91 Diverter Valve "C3" Port Valve "A" Port to to Door Cyl Rod End Diverter valve P2 Port Port (Y Tie) (G Tie) FIGURE 17 Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 Section 9 - 9 © 2005 Alamo Group Inc.
  • Page 92 Hose From Oil Cooler to Tank return, No Plastic RH Side No Tie (F/ Oil of Tractor Cooler to Tank) Figure 19 Figure 20 Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 9 - 10...
  • Page 93 TO ID HOSES: Always check Size, Length, Fittings and Color Plastic Tie to identify the hoses. Some hoses will have the same color tie but the size, length or fittings will be different. Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 Section 9 - 11...
  • Page 94 Hose, # 16 w/ Orange Tie (Oil Return from Motor) Top Port ------------- 1 Hose. w/ Blue Tie (Oil Return from Oil Cooler to Tank) Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 9 - 12...
  • Page 95 Section 10 MAVERICK Fill Oil Tank Electronic Controls Setting New Holland Tractor TS-100A, TS-115A TS-125A, TS-135A New Holland (NH TS-100A, 115A, 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 10 - 1...
  • Page 96 ISOAW Tractor Hydraulic Oil (See Figure 4 for oil Grade ) with a cleanliness level of ISO16/14/ 11. Always use a good Filter Maintenance program and Oil cleaning system before adding any oil to system.. New Holland (NH TS-100A, 115A, 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 10 - 2...

  • Page 97: Prime Pump

    The Unit still will not operate until the next step of setting the electronics Figure 5 to operate the system. New Holland (NH TS-100A, 115A, 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 10 - 3...
  • Page 98 Never short across any of these components as the type electronics used can be seriously damaged. Always use a volt / ohm meter to test any circuits. New Holland (NH TS-100A, 115A, 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc.
  • Page 99 7-Item D) located on the joystick will deactivate the cutter motor circuit. The blade will stop within 6 second when the emergency switch is shut "Off" New Holland (NH TS-100A, 115A, 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc.
  • Page 100 FIGURE 8 maverick boom. New Holland (NH TS-100A, 115A, 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 10 - 6...
  • Page 101 ADOBE ACROBAT READER. If you do not have Adobe Acrobat Reader it can be obtained at www.adobe.com. FIGURE 11 New Holland (NH TS-100A, 115A, 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 10 - 7...
  • Page 102 WARNING! This filter does not have a by- pass. The element must be changed at the appropriate time to avoid element danmage and system contamination. FIGURE 14 New Holland (NH TS-100A, 115A, 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 10 - 8...
  • Page 103 Key F-1 to access the set-up menu. Key the corresponding F-key to establish the desired boom speed. This parameter is provided for customizable operation. New Holland (NH TS-100A, 115A, 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 10 - 9...
  • Page 104 If this is done the Switch must be raised in the run position before the motor circuit can be reactivated. New Holland (NH TS-100A, 115A, 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 10 - 10...
  • Page 105 Pressure Adjust Nut (7/16" Hex) & Locking Nut (1/2" Hex) New Holland (NH TS-100A, 115A, 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 10 - 11...
  • Page 106 The wires are solid color or a color with a stripe. The Plugs should not fit but one way and that is by matching the codes on the plugs. New Holland (NH TS-100A, 115A, 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc.
  • Page 107 (See Figure 19, 20, FIGURE 19 21 & 22) FIGURE 20 FIGURE 21 FIGURE 22 New Holland (NH TS-100A, 115A, 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 10 - 13...
  • Page 108 Rest NEVER allow unit to be run if Boom will hit the cab, this will damage cab. Figure 25 Figure 26 New Holland (NH TS-100A, 115A, 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 10 - 14...
  • Page 109 Turret Swing Stop Lug with Built onto the Adjusting Bolt & Locking Nut Turret Cylinder Link Weldment Swing Cylinders Figure 27 New Holland (NH TS-100A, 115A, 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 10 - 15...
  • Page 110 NOTES New Holland (NH TS-100A, 115A, 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc. Section 10 - 16...
  • Page 111 Section 11 Maverick New Holland Tractor TS-100A, 115A, 125A, 135A Mounting Specifications Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2004 Alamo Group Inc. 11 - 1...
  • Page 112 Mounting Specifications New Holland TS-100A / 115A / 125A / 135A Cab/2&4wd As of 01-05-05 10.00-16SL (F-2) Min / 11.00-16SL (F-2M) Max 2wd Front Tire 12.4-24 (R-1) Min / 14.9-24 (R-1W) Max 4wd Front Tire 18.4-30 (R-1) Min / 18.4-34 (R-1W) Max Rear Tire Mount Kits: 24' Maverick 2wd* Mount Kit ………………..
  • Page 113 Figure 3: Battery Box Clearance Figure 5: Electronic Module mounted & Figure 6: Electronic Display Screen unseen behind cab panel mounted in Cab in Operator view. Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2004 Alamo Group Inc. 11 - 3...
  • Page 114 FILTER ASY, PRES ELEMENT 63042700 ADAPTER, HYD, STRAIGHT 03200587 PLUG, HEX HEAD #8MB 02981372 FILTER, HEAD W/IND PORT 02822700 ADAPTER, HYD ELBOW Continued Next Page Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2004 Alamo Group Inc. 11 - 4...

  • Page 115: Joystick Operation

    OPERATORS MANUAL & PARTS MANUAL ASSEMBLY 02918600 BOLT, HEX HEAD 3/4”-10NC X 2” PL GR8 00011400 BOLT, HEX HEAD 3/8”-NC X 1” Continued Next Page Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2004 Alamo Group Inc. 11 - 5...
  • Page 116 BOOKLET, DECAL BOOM MOWER 02981822 HOSE BRACKET WELDMENT 00019600 LOCKWASHER. 1/2” HEAVY PL 02892000 BOLT, HEX HEAD 1/2”-13NC X 1-1/2” PL GR8 02981992CA MANUAL CANNISTER ASSEMBLY Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2004 Alamo Group Inc. 11 - 6...
  • Page 117 PLATE, BOOM REST STABILIZER 02980916 KIT, EXHAUST RELOCATION TS115A 02981750 KIT, BATTERY RELOCATION 02982000 DRIVELINE, MODIFIED 02975257A 02982157 HOSE BUNDLE 6 CYL MAVERICK Continued next page Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2004 Alamo Group Inc. 11 - 7...
  • Page 118 BOLT, HEX HEAD M10-P1.5 X 30mm PL GR8.8 00755954 LOCKWASHER, M10 SPRING Bolt Bag P/N 02982345 is in Component Box P/N 02982344 which is in Mount Kit P/N 02982343 Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2004 Alamo Group Inc. 11 - 8...
  • Page 119 02982198 WLDMT. FUEL TANK 02982206 WLDMT. FRONT BRACKET 02982207 WLDMT. REAR BRACKET Replacement Fuel Tank Kit P/N 02980938 is in Mount Kit P/N 02982343 Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2004 Alamo Group Inc. 11 - 9...
  • Page 120 LOCKWASHER, 3/8” PL 00013901 NUT, HEX 3/8”-NC PL Battery Reloctaion Kit P/N 02981750 is in Component Box P/N 02982344 which is in Mount Kit P/N 02982343 Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2004 Alamo Group Inc. 11 - 10...
  • Page 121 TS-100A / 115A /125A / 135A Cab & 4wd Page 1-8 thru 1-11 24 foot Maverick 4wd Mount KiT Only Mount Kit P/N 02982341 Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2004 Alamo Group Inc. 11 - 11...
  • Page 122 BOLT BAG, NH TS115A C/4MV 02981895 TS-A FRONT AXLE STABILIZER KIT 02982279 INSTALLATION MANUAL TS115A/125A/135A MAVERICK Component Box P/N 02981893 is in Mount Kit P/N 02982341 Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2004 Alamo Group Inc. 11 - 12...
  • Page 123 BOLT, HEX HEAD 7/8”-NC X 16” PL GR 8 (4” OF THREAD) 00012200 LOCKWASHER, 7/8” PL STD 00012300 NUT, HEX 7/8”-NC Wheel Weight Kit P/N 02971789 is in Mount Kit P/N 02982341 Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2004 Alamo Group Inc. 11 - 13...
  • Page 124 02959132 CLAMP, 3 1/2HD MUFFLER CLAMP Exhaust Reloctaion Kit P/N 02980916 is in Component Box P/N 02981893 which is in Mount Kit P/N 02982341 Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2004 Alamo Group Inc. 11 - 14...
  • Page 125 BOLT, HEX HEAD M20-P2.5 X 60MM PL GR10.9 02971158 LOCKWASHER, 20MM TS-A Front Axle Stabilizer Kit P/N 02981895 is in Component Box P/N 02981893 which is in Mount Kit P/N 02982341 Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2004 Alamo Group Inc. 11 - 15...
  • Page 126 Mount KiT Only Mount Kit P/N 02981892 ** 30' Maverick booms must be mounted on 4wd tractors only due to front axle spindle loading. Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2004 Alamo Group Inc. 11 - 16...
  • Page 127 BOLT BAG, NH TS115A C/4MV 02981895 TS-A FRONT AXLE STABILIZER KIT 02982279 INSTALLATION MANUAL TS115A/125A/135A MAVERICK Component Box P/N 02981893 is in Mount Kit P/N 02981892 Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2004 Alamo Group Inc. 11 - 17...
  • Page 128 BOLT, HEX HEAD 7/8”-NC X 16” PL GR 8 (4” OF THREAD) 00012200 LOCKWASHER, 7/8” PL STD 00012300 NUT, HEX 7/8”-NC Wheel Weight Kit P/N 02971789 is in Mount Kit P/N 02981892 Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2004 Alamo Group Inc. 11 - 18...
  • Page 129 BOLT, HEX HEAD 5/16”-NC X 1-1/2” 02981016 CARTON, NH TS-A LEXAN DOOR 02981035 INSERT,LEXAN DOOR INSTALLATION Lexan Door Kit P/N 02980888 is in Mount Kit P/N 02981892 Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2004 Alamo Group Inc. 11 - 19...
  • Page 130 BOLT, HEX HEAD M20-P2.5 X 60MM PL GR10.9 02971158 LOCKWASHER, 20MM TS-A Front Axle Stabilizer Kit P/N 02981895 is in Component Box P/N 02981893 which is in Mount Kit P/N 02982341 Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2004 Alamo Group Inc. 11 - 20...
  • Page 131 Adapter Hyd, Straight 10MB - 6MJ 02972208 Valve Solenoid Asy 02975438 Adapter Hyd, Straight 8MB - 8FJX 02981890 Adapter Hyd, Straight 8MB - 6MJ Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2004 Alamo Group Inc. 11 - 21...
  • Page 132 Seal Kit, f/ solenoid Valve 02975198 Coil, 12V- DC w/Dual 8-32NF Studs 02975199 Cartridge, Solenoid Valve 02975438 Adapter Hyd, Straight 8MB-6FJX 02981890 Adapter Hyd, Straight 5MB - 6MJ Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2004 Alamo Group Inc. 11 - 22...
  • Page 133 C2 Port, to P2 Port, Return to control door cyl base valve door / swivel port of control valve C3 Port, to door cyl Rod Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2004 Alamo Group Inc. 11 - 23...
  • Page 134 Boom Mount Attaching Pin, Medium Pin Boom Mount, Machined Boom Mount Attaching Pin, Short Pin Swing Cylinders Swing Cylinder Pivot Bushings Swing Cylinder Trunnion Mount Weldment Swing Cylinder Cover Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2004 Alamo Group Inc. 11 - 24...
  • Page 135 Mounting Component ID - Hyd Hose Connections 24 FT Boom Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2004 Alamo Group Inc. 11 - 25...
  • Page 136 Blue, BLU/W = Blue with White Stripe, ORG = Orange, ORG/W = Orange with White Stripe. NOTE 3: (Sect'n) = Location where hose is located on boom Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2004 Alamo Group Inc. 11 - 26...
  • Page 137 Mounting Component ID - Hyd Hose Connections 30 FT Boom Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2004 Alamo Group Inc. 11 - 27...
  • Page 138 BLU - Blue, BLU/W = Blue with White Stripe, ORG = Orange, ORG/W = Orange with White Stripe. NOTE 3: (Sect'n) = Location where hose is located on boom Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2004 Alamo Group Inc. 11 - 28...
  • Page 139 TO ID HOSES: Always check Size, Length, Fittings and Color Plastic Tie to identify the hoses. Some hoses will have the same color tie but the size, length or fittings will be different. Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2004 Alamo Group Inc.
  • Page 140 Some hose have a plastic colored tie on it to ID hose and location.To ID hoses always check hose size, length and colored plastic tie. Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2004 Alamo Group Inc.
  • Page 141 Testing Port for Pilot Pressure Test (PS) Tank Return Connection Port Load Sense Service Port Connection, Signal (PL) A-Port (A) Pump Pressure Connection (P1) Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2004 Alamo Group Inc. 11 - 31...
  • Page 142 Swivel, CCW (Base End) Yellow SAE # 4 Door, Open (Rod End) Yellow / White SAE # 4 Door, Closed (Base End) Valve Pressure Filter Switch Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2004 Alamo Group Inc. 11 - 32...

  • Page 143: Component Identification

    Component Identification XP2 (Expansion, Power) Iqan Display Unit XT2 (Expansion, Transmission) XS (Expansion, Signal) Tank Temperature Sensor Charge Pressure Filter Switch Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2004 Alamo Group Inc. 11 - 33...
  • Page 144 Tractor Rear View P/N 02981168 Center Section Under Mount Frame Wldmnt P/N 02980694 LH Rear Top Axle strap P/N 02976633 LH Side Step Wldmnt Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2004 Alamo Group Inc. 11 - 34...
  • Page 145 P/N 02981404 Tank Rail Mount RH Bracket Weldment & P/N 02981405 Tank Rail Mount LH P/N 02982006 Rail Weldment P/N 02982005 Rail Weldment LH Rear RH Rear Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2004 Alamo Group Inc. 11 - 35...
  • Page 146 02982206 Fuel Tank Brkt Weldment - Front Bend Upward 60° Here P/N 02982324 Mount Plate - Iqan Display Mount 02982207 Fuel Tank Brkt Weldment - Rear Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2004 Alamo Group Inc. 11 - 36...
  • Page 147 1 2 3 4 5 6 7 P/N 02981316 Cylinder Asembly P/N 02982320 Cyl Support (Included in Front Axle Stabilizer Kit Only) Weldment (Included in Front Axle Stabilizer Kit Only) Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2004 Alamo Group Inc. 11 - 37...
  • Page 148 1 - Blue Wire + Connection 1- Black Wire - Connection Connecte to R1 Connec- tion of Exterior Wire Harness Oil Cooler / Fan Assembly P/N 02981377 Maverick (NH TS-100A,115A, 125A, 135A Asy. Man) 01/05 © 2004 Alamo Group Inc. 11 - 38...
  • Page 149 Section 12 MAVERICK New Holland Tractor TS-100A, 115A, 125A, 135A PRE-DELIVERY INSPECTION CHECKLIST Maverick (NH TS-100A, 115A, 125A, 135A, Asy. Manl) 01/05 © 2004 Alamo Group Inc. Section12 - 1...

  • Page 150: Hydraulic System

    ----- Deflectors are installed on the Mower Head. ----- Tractor Rops or Cab with seatbels installed properly. Frame and Boom: (NH TS-100A, 115A, 125A & 135A) ----- Axle Plate Bolts are torqued to 280 ft. lbs. ----- Boom Rest Axle Plate Bolts are torqued to 280 ft. lbs.
  • Page 151 ___ Check that the oil in the hydraulic tank has not turned milky in color or has foam on top. ___ Check that there are no loose fasteners or hardware. Maverick (NH TS-100A, 115A, 125A, 135A, Asy. Manl) 01/05 © 2005 Alamo Group Inc.
  • Page 152 NOTES Maverick (NH TS-100A, 115A, 125A, 135A, Asy. Manl) 01/05 © 2005 Alamo Group Inc. Section 12 - 4...
  • Page 154 Maverick Assembly Manual New Holland TS-100A, 115A, 125A, 135A 2005 Edition P/N 02982279 Maverick (NH TS-100A, 115A, 125A, 135A Asy. Man) 01/05 © 2005 Alamo Group Inc.

This manual is also suitable for:

Ts-115aTs-135aTs-125aTs110

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