Summary of Contents for SVA rtv 1100
- Page 1 INSTALLATION INSTRUCTIONS TURBOCHARGER SYSTEM: Kubota RTV 1100 Southwest AG, Inc. - 39927 US Hwy. 160 Bayfield CO 81122 Ph: 970.884.4101 - Fax: 970.884.9228 - Toll Free Phone: 800.218.2347...
- Page 2 Southwest AG, Inc. Kubota RTV 1100 Kit Parts List (1) Turbocharger (1) Turbo Adapter (1) Exhaust Pipe #1 (1) Exhaust Pipe #2 (1) Exhaust Pipe #3 (2) Exhaust Clamps (1) Exhaust Hanger (1) Charge Pipe #1 (1) Charge Pipe #2...
- Page 3 (2) M6x20 Bolts & Washers (4) M8x20 Bolts & Washers (2) M8 Nuts & Washers (1) Oil Feed Line (1) Oil Feed Tee (1) Oil Feed Fitting (Block) (1) Oil Feed Fitting (Turbo) (1) Oil Drain Flange (Turbo) (1) Oil Drain Line (1) Oil Pan Fitting (2) Oil Drain Line Clamps (2) M6x16 Bolts &...
- Page 4 Fuel Injector Pump Modification 1) Remove the Fuel Shutoff Solenoid & the Intake Manifold in order to gain access to the Fuel Injector Pump. 2) Remove injector lines and fuel inlet and return lines from pump, them remove pump from Engine block.
- Page 5 * Remove the ONE shim with the MOST Small holes...
- Page 7 Relief Valve Adjustment First remove the rear cover support. The Reverse valve is on the top and the Forward valve is on the bottom (a small amount of fluid will drain when the bottom valve is removed, so have a drain pan handy).
- Page 8 Turbocharger & Piping Installation 1. Remove entire exhaust system up to the exhaust manifold (Retain nuts and gaskets for future use). Remove intake hose from the intake manifold and twist out of way for now. Remove PCV hose from intake manifold to valve cover. See Fig. 1 2.
- Page 9 3. Drill oil pan and install brass barb fitting for oil return right at the 4th pan bolt. Use a 9/16 drill bit and 3/8 NPT tap. Only tap into the pan a short amount – do NOT feed tap all the way into the pan as the hole will be too big to seal properly.
- Page 10 4. Relocate the factory coolant bottle & bend the mounting tab down out of the way. Reverse the hoses on coolant tank and now use the long hose to go from the radiator hose/cap to the bottle and the short hose as the overflow hose. Then place the bottle in the radiator box. Next remove the windshield washer fluid bottle and cut off the washer fluid bottle tab.
- Page 11 7. Install oil feed fitting on turbo using supplied crush washer. Install oil return flange & gasket on turbo using M6 bolts & Bellevue Washers. See Fig. 11 & 12 8. Install downpipe & gasket on turbo. Install oil return line onto fitting on oil pan and connect to turbo BEFORE bolting turbo up.
- Page 12 10. Install charge pipe #1 onto turbo compressor outlet with supplied gaskets and M6 bolts. Loosely fit silicone coupler onto charge pipe #1. See Fig. 16 & 17 11. Install silicone coupler onto intake manifold loosely. Insert charge pipe #2 into intake manifold coupler and charge pipe #1 coupler.
- Page 13 13. Install rubber cap on throttle body crank case vent port. Install Valve Cover Breather Hose to the provided fitting on the Turbo Inlet Pipe. See Fig. 23 & 24 14. Insert exhaust mid pipe and rotate to correct angle for rear clearance and exit and secure clamp.
- Page 14 15. Install last section of exhaust pipe and clamp and secure. Secure the rear section of exhaust on this clamp with supplied universal exhaust hanger. See Fig. 26 & 27...
- Page 15 Turbo Boost Adjustment If a boost gauge is to be installed do so at this time. Mount the gauge to the dash and carefully route tube from gauge to turbo. (Drill small hole in dash and feed tube from gauge into dash, behind instrument panel, down underneath with wire harness and up to turbo attaching tube carefully with wire ties to harness).