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Yamaha Manuals
Motorcycle
XS1100SH
Service manual
Table Of Contents - Yamaha XS1100SH Service Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
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Table of Contents
Maintenance And Lubrication Chart
11
Periodic Maintenance Emission Control System
11
General Maintenance/Lubrication
11
New Service
13
Ignition Timing Check
13
Pick-Up Coil Assembly Removal
13
Pick-Up Coil Assembly Reinstallation
13
Fuel Level Measurement
14
Chassis
15
Brakes (Front And Rear)
15
Front Brake Adjustment
16
Rear Brake Adjustment
16
Checking The Brake Pads
16
Inspecting The Brake Fluid Level
17
Brake Fluid Replacement
17
Caliper Pad Replacement
17
Caliper Exploded Drawings
19
Proportioning Valve
20
Brake Master Cylinder (Front) Exploded Views
20
Brake Master Cylinder (Rear) Exploded View
21
Proportioning Valve Operation
22
Proportioning Valve Removal
22
Proportioning Valve Reassembly
23
Electronic Advance System
24
Starting Circuit Cut-Off System
24
Function Of The Diode In The Relay
24
General Specifications
26
Maintenance Specifications
27
Exhaust Specifications
29
Lubrication Chart
30
Electrical Specifications
32
Torque Specifications
33
General Torque Specifications
35
Conversion Tables
35
Definition Of Terms
36
Stopping Distance
36
Xs1100H Cable Routing
38
Xs1100H, Xs1100Sh Supplementary Service Manual
40
Starting Serial Number - Xs1100H, Xs1100Sh
42
Maintenance And Lubrication Chart (Xs1100H, Xs1100Sh)
43
Ignition Timing Check (Xs1100H, Xs1100Sh)
45
Pick-Up Coil Assembly Removal (Xs1100H, Xs1100Sh)
45
Pick-Up Coil Assembly Reinstallation (Xs1100H, Xs1100Sh)
45
Fuel Level Measurement (Xs1100H, Xs1100Sh)
46
Chassis (Xs1100H, Xs1100Sh)
47
Rear Wheel (For Xs1100H)
47
Slotted Disc (For Xs1100H)
48
Electronic Advance System (Xs1100H, Xs1100Sh)
49
Starting Circuit Cut-Off System (Xs1100H, Xs1100Sh)
49
General Specifications (Xs1100H, Xs1100Sh)
51
Maintenance Specifications (Xs1100H, Xs1100Sh)
52
Lubrication Chart (Xs1100H, Xs1100Sh)
55
Torque Specifications (Xs1100H, Xs1100Sh)
58
Oil Cooler View (Xs1100H, Xs1100Sh)
60
General Torque Specifications (Xs1100H, Xs1100Sh)
61
Stopping Distance (Xs1100H, Xs1100Sh)
62
Removing The Fairing (Xs1100H, Xs1100Sh)
63
Reinstalling The Fairing (Xs1100H, Xs1100Sh)
63
Removing And Reinstalling The Saddlebags (Xs1100H, Xs1100Sh)
63
Installing The Windshield (Xs1100H, Xs1100Sh)
63
Fairing Wiring (Xs1100H, Xs1100Sh)
64
Xs1100Lh Wiring Diagram
66
Brake System Exploded View (Xs1100H, Xs1100Sh)
68
Xs1100Sh Cable Routing
70
Xs1100Sh Wiring Diagram
72
Xs1100H Wiring Diagram
73
Xs1100E Service Manual
74
Xs1100E Service Manual - Index
76
Xs1100Sf, Xs1100G/Sg Supplement
78
Xs1100Sf, Xs1100G/Sg - General Information
80
Xs1100Sf, Xs1100G/Sg - Machine Identification
82
Xs1100Sf, Xs1100G/Sg - Special Tools
82
Xs1100Sf, Xs1100G/Sg - Periodic Inspection And Adjustment
88
Xs1100Sf, Xs1100G/Sg - Engine
90
Xs1100Sf, Xs1100G/Sg - Chassis/Electrical
90
Xs1100Sf, Xs1100G/Sg - Periodic Maintenance
91
Xs1100Sf, Xs1100G/Sg - Lubrication Intervals
92
Xs1100Sf, Xs1100G/Sg Engine: Valve Clearance Adjustment
93
Xs1100Sf, Xs1100G/Sg - Cam Chain Adjustment
96
Xs1100Sf, Xs1100G/Sg - Ignition Timing
96
Xs1100Sf, Xs1100G/Sg - Air Filter
98
Xs1100Sf, Xs1100G/Sg - Carburetor
98
Xs1100Sf, Xs1100G/Sg - Engine Oil
100
Xs1100Sf, Xs1100G/Sg - Middle Gear/Final Gear Oil
101
Xs1100Sf, Xs1100G/Sg - Compression Pressure Measurement
102
Xs1100Sf, Xs1100G/Sg - Clutch Adjustment
103
Xs1100Sf, Xs1100G/Sg Chassis: Fuel Petcock Cleaning
103
Xs1100Sf, Xs1100G/Sg Chassis: Fuel Petcock Disassembly
104
Xs1100Sf, Xs1100G/Sg - Front And Rear Brake
104
Xs1100Sf, Xs1100G/Sg - Wheels And Tires
105
Xs1100Sf, Xs1100G/Sg - Front Fork Oil Change
106
Xs1100Sf, Xs1100G/Sg - Steering Head Adjustment
107
Xs1100Sf, Xs1100G/Sg - Throttle Cable And Grip Lubrication
108
Xs1100Sf, Xs1100G/Sg - Drive Shaft Joint Lubrication
108
Xs1100Sf, Xs1100G/Sg - Lubrication Of Levers, Pedals, Etc.
108
Xs1100Sf, Xs1100G/Sg - Battery
108
Xs1100Sf, Xs1100G/Sg - Spark Plug
109
Xs1100Sf, Xs1100G/Sg - Headlight
109
Xs1100Sf, Xs1100G/Sg - Engine Overhaul
112
Xs1100Sf, Xs1100G/Sg - Engine Overhaul Chart
114
Xs1100Sf, Xs1100G/Sg - Preparation For Removal
115
Xs1100Sf, Xs1100G/Sg - Seat And Fuel Tank Removal
115
Xs1100Sf, Xs1100G/Sg - Ignition Ballast Resistor, Horn, Muffler, Footrest, Brake Pedal
115
Xs1100Sf, Xs1100G/Sg - Air Cleaner Case
116
Xs1100Sf, Xs1100G/Sg - Wiring And Cables
117
Xs1100Sf, Xs1100G/Sg - Drive Shaft Joint
118
Xs1100Sf, Xs1100G/Sg - Engine Removal
118
Xs1100Sf, Xs1100G/Sg - Engine Disassembly
119
Xs1100Sf, Xs1100G/Sg - Cylinder Head And Cylinder Removal
119
Xs1100Sf, Xs1100G/Sg - Cylinder Head Disassembly
121
Xs1100Sf, Xs1100G/Sg - Piston And Cam Chain Dampers Removal
122
Xs1100Sf, Xs1100G/Sg - Generator
122
Xs1100Sf, Xs1100G/Sg - Kick Shaft, Clutch And Primary Driven Gear
122
Xs1100Sf, Xs1100G/Sg - Clutch Diagram
123
Xs1100Sf, Xs1100G/Sg - Pick-Up Coil Assembly Removal
124
Xs1100Sf, Xs1100G/Sg - Starter Motor Removal
125
Xs1100Sf, Xs1100G/Sg - Shifter
125
Xs1100Sf, Xs1100G/Sg - Oil Pump Removal And Disassembly
126
Xs1100Sf, Xs1100G/Sg - Crankcase Disassembly
126
Xs1100Sf, Xs1100G/Sg - Transmission Diagram
128
Xs1100Sf, Xs1100G/Sg - Primary Shaft Disassembly
131
Xs1100Sf, Xs1100G/Sg - Engine Inspection And Repair
132
Xs1100Sf, Xs1100G/Sg - Cylinder Head Cover
132
Xs1100Sf, Xs1100G/Sg - Cylinder Head
132
Xs1100Sf, Xs1100G/Sg - Valve, Valve Guide And Valve Seat
132
Xs1100Sf, Xs1100G/Sg - Valve Spring And Lifters
135
Xs1100Sf, Xs1100G/Sg - Camshafts, Cam Chain And Cam Sprockets
136
Xs1100Sf, Xs1100G/Sg - Cylinder
137
Xs1100Sf, Xs1100G/Sg - Piston And Piston Rings
137
Xs1100Sf, Xs1100G/Sg - Piston Pin
138
Xs1100Sf, Xs1100G/Sg - Crankshaft
139
Xs1100Sf, Xs1100G/Sg - Connecting Rod
140
Xs1100Sf, Xs1100G/Sg - Oil Pump
141
Xs1100Sf, Xs1100G/Sg - Primary Shaft Damper Hy-Vo Chain
142
Xs1100Sf, Xs1100G/Sg - Primary Drive
142
Xs1100Sf, Xs1100G/Sg - Transmission
143
Xs1100Sf, Xs1100G/Sg - Starter Drives
144
Xs1100Sf, Xs1100G/Sg - Crankcases And Strainer Cover
145
Xs1100Sf, Xs1100G/Sg - Bearings And Oil Seals
145
Xs1100Sf, Xs1100G/Sg - Middle Gear Case
145
Xs1100Sf, Xs1100G/Sg - Engine Assembly And Adjustment
146
Xs1100Sf, Xs1100G/Sg - Oil Pump And Strainer Cover
151
Xs1100Sf, Xs1100G/Sg - Starter Motor/Breather Cover
152
Xs1100Sf, Xs1100G/Sg - Clutch/Kick Gear
153
Xs1100Sf, Xs1100G/Sg - Generator (A.c.g.)
155
Xs1100Sf, Xs1100G/Sg - Pick-Up Coil Assembly
156
Xs1100Sf, Xs1100G/Sg - Piston And Cylinder
157
Xs1100Sf, Xs1100G/Sg - Cylinder Head And Cam Shafts
158
Xs1100Sf, Xs1100G/Sg - Cam Chain, Cam Sprocket And Chain Tensioner
159
Xs1100Sf, Xs1100G/Sg - Remounting Engine
161
Xs1100Sf, Xs1100G/Sg - Carburetion
164
Xs1100Sf, Xs1100G/Sg - Carburetion Diagram
166
Xs1100Sf, Xs1100G/Sg - Carburetor Description
167
Xs1100Sf, Xs1100G/Sg - Carburetor Specifications
168
Xs1100Sf, Xs1100G/Sg - Carburetor Disassembly
168
Xs1100Sf, Xs1100G/Sg - Carburetor Inspection
169
Xs1100Sf, Xs1100G/Sg - Carburetor Adjustments
170
Xs1100Sf, Xs1100G/Sg - Chassis
172
Xs1100Sf, Xs1100G/Sg - Chassis Chart
174
Xs1100Sf, Xs1100G/Sg - Front Wheel Removal
175
Xs1100Sf, Xs1100G/Sg - Front Axle Inspection
176
Xs1100Sf, Xs1100G/Sg - Front Wheel Inspection
176
Xs1100Sf, Xs1100G/Sg - Replacing Wheel Bearings
176
Xs1100Sf, Xs1100G/Sg - Installing Front Wheel
176
Xs1100Sf, Xs1100G/Sg - Rear Wheel Diagram
177
Xs1100Sf, Xs1100G/Sg - Rear Wheel Removal
178
Xs1100Sf, Xs1100G/Sg - Installing Rear Wheel
179
Xs1100Sf, Xs1100G/Sg - Brakes
179
Xs1100Sf, Xs1100G/Sg - Caliper Pad Replacement
179
Xs1100Sf, Xs1100G/Sg - Caliper Disassembly (Front And Rear)
180
Xs1100Sf, Xs1100G/Sg - Master Cylinder Disassembly
181
Xs1100Sf, Xs1100G/Sg - Brake Inspection And Repair
181
Xs1100Sf, Xs1100G/Sg - Brake Reassembly
182
Xs1100Sf, Xs1100G/Sg - Wheel Inspection
184
Xs1100Sf, Xs1100G/Sg - Tire, Tube Removal
184
Xs1100Sf, Xs1100G/Sg - Tire Installation
184
Xs1100Sf, Xs1100G/Sg - Front Forks Diagram
185
Xs1100Sf, Xs1100G/Sg - Front Fork Removal And Disassembly
186
Xs1100Sf, Xs1100G/Sg - Front Fork Inspection
186
Xs1100Sf, Xs1100G/Sg - Front Fork Assembly
186
Xs1100Sf, Xs1100G/Sg - Steering Head Removal
187
Xs1100Sf, Xs1100G/Sg - Steering Head Inspection
188
Xs1100Sf, Xs1100G/Sg - Steering Head Reassembly
188
Xs1100Sf, Xs1100G/Sg - Swing Arm Inspection
189
Xs1100Sf, Xs1100G/Sg - Swing Arm Adjustment
189
Xs1100Sf, Xs1100G/Sg - Swing Arm Removal
190
Xs1100Sf, Xs1100G/Sg - Rear Shock Absorber Removal And Installation
191
Xs1100Sf, Xs1100G/Sg - Cable Maintenance
191
Xs1100Sf, Xs1100G/Sg - Swing Arm Inspection And Lubrication
191
Xs1100Sf, Xs1100G/Sg - Swing Arm Installation
191
Xs1100Sf, Xs1100G/Sg - Throttle Maintenance
192
Xs1100Sf, Xs1100G/Sg - Final Drive Gear
192
Xs1100Sf, Xs1100G/Sg - Drive Shaft/Joint
193
Xs1100Sf, Xs1100G/Sg - Electrical System
196
Xs1100Sf, Xs1100G/Sg - Electrical System Chart
198
Xs1100Sf, Xs1100G/Sg - Electrical Components Diagrams
199
Xs1100Sf, Xs1100G/Sg - Starting System Circuit Diagram
200
Xs1100Sf, Xs1100G/Sg - Starter Motor Diagram
200
Xs1100Sf, Xs1100G/Sg - Starter Motor Inspection And Repair
201
Xs1100Sf, Xs1100G/Sg - Starter Relay Switch
202
Xs1100Sf, Xs1100G/Sg - Charging System Circuit Diagram
202
Xs1100Sf, Xs1100G/Sg - A.c. Generator
202
Xs1100Sf, Xs1100G/Sg - Voltage Regulator
203
Xs1100Sf, Xs1100G/Sg - Ignition System Circuit Diagram
205
Xs1100Sf, Xs1100G/Sg - Ignition System Description
205
Xs1100Sf, Xs1100G/Sg - Ignition System Troubleshooting/Inspection
207
Xs1100Sf, Xs1100G/Sg - Vacuum Advance Check
210
Xs1100Sf, Xs1100G/Sg - Fuel Gauge Circuit Diagram
211
Xs1100Sf, Xs1100G/Sg - Fuel Gauge Description
212
Xs1100Sf, Xs1100G/Sg - Fuel Guage Troubleshooting/Inspection
212
Xs1100Sf, Xs1100G/Sg - Fuel Tank Sending Unit Check
212
Xs1100Sf, Xs1100G/Sg - Tachometer
213
Xs1100Sf, Xs1100G/Sg - Lighting And Signal Systems
214
Xs1100Sf, Xs1100G/Sg - Lighting Tests And Checks
215
Xs1100Sf, Xs1100G/Sg - Reserve Lighting System
215
Xs1100Sf, Xs1100G/Sg - Lighting System Troubleshooting And Inspection
216
Xs1100Sf, Xs1100G/Sg - Self-Cancelling Flasher System
217
Xs1100Sf, Xs1100G/Sg - Self-Cancelling Flasher System Diagram
218
Xs1100Sf, Xs1100G/Sg - Switches
219
Xs1100Sf, Xs1100G/Sg - Battery Checking
219
Appendices
222
Xs1100Sf, Xs1100G/Sg - General Specifications
224
Xs1100Sf, Xs1100G/Sg - Maintenance Specifications
225
Xs1100Sf, Xs1100G/Sg - Lubrication Chart
228
Xs1100Sf, Xs1100G/Sg - Torque Specifications
231
Xs1100Sf, Xs1100G/Sg - Stopping Distance
234
Xs1100Sf, Xs1100G/Sg - Acceleration And Passing Ability
234
Xs1100Sf, Xs1100G/Sg - Cable Routing Diagram
238
Xs1100E Wiring Diagram
239
Xs1100F - Supplementary
240
Xs1100F - Maintenance And Lubrication Chart
244
Xs1100F - Valve Clearance Adjustment
245
Xs1100F - Ignition Timing
245
Xs1100F - Synchronization
245
Xs1100F - Replacing The Headlight Bulb
246
Xs1100F - Crankshaft Main Bearing Selection
246
Xs1100F - Selecting Rod Bearing Inserts
246
Xs1100F - Lighting And Signal Systems
247
Xs1100F - Circuit Diagram
247
Xs1100F - Wiring Diagram
249
Xs1100Sf - Supplementary
252
Xs1100Sf - Maintenance And Lubrication Chart
254
Xs1100Sf - Valve Clearance Adjustment
255
Xs1100Sf - Ignition Timing
255
Xs1100Sf - Air Filter
256
Xs1100Sf - Engine Oil
256
Xs1100Sf - Middle Gear/Final Gear Oil
256
Xs1100Sf - Chassis: Fuel Petcock Cleaning
256
Xs1100Sf - Fuel Petcock Disassembly
257
Xs1100Sf - Diaphragm Check
257
Xs1100Sf - Front And Rear Brake
258
Xs1100Sf - Wheels And Tires
258
Xs1100Sf - Front Fork Oil Change
259
Xs1100Sf - Battery
260
Xs1100Sf - Headlight
261
Xs1100Sf - Piston And Piston Ring
261
Xs1100Sf - Crankshaft
261
Xs1100Sf - Connecting Rod
262
Xs1100Sf - Front Wheel Removal
262
Xs1100Sf - Installing Front Wheel
263
Xs1100Sf - Rear Wheel Removal
264
Xs1100Sf - Installing Rear Wheel
265
Xs1100Sf - Caliper Pad Replacement (Front)
265
Xs1100Sf - Front Forks Adjustment
265
Xs1100Sf - Rear Shock Absorber Adjustment
266
Xs1100Sf - Fuel Gauge
267
Xs1100Sf - Lighting And Signal Systems Circuit Diagram
268
Xs1100Sf - Reserve Lighting System Troubleshooting/Inspection
269
Xs1100Sf - General Specifications
272
Xs1100Sf - Maintenance Specifications
273
Xs1100Sf - Lubrication Chart
276
Xs1100Sf - Torque Specifications
279
Xs1100Sf - General Torque Specifications
280
Xs1100Sf - Stopping Distance
281
Xs1100Sf - Acceleration And Passing Ability
281
Xs1100Sf - Cable Routing Diagram
282
Xs1100Sf - Wiring Diagram
283
Xs1100G, Xs1100Sg - Supplementary
284
Xs1100G, Xs1100Sg - Starting Serial Number
288
Xs1100G, Xs1100Sg - Maintenance And Lubrication Chart
289
Xs1100G, Xs1100Sg - Valve Clearance
291
Xs1100G, Xs1100Sg - Ignition Timing Check
291
Xs1100G, Xs1100Sg - Pick-Up Coil Assembly
292
Xs1100G, Xs1100Sg - Carburetor Specifications
293
Xs1100G, Xs1100Sg - Chassis
294
Xs1100G, Xs1100Sg - Front Fork Oil Change
294
Xs1100G, Xs1100Sg - Front Fork And Rear Shock Absorber Adjustment
295
Xs1100G, Xs1100Sg - Front Wheel Removal
297
Xs1100G, Xs1100Sg - Rear Wheel Removal
298
Xs1100G, Xs1100Sg - Hazard Flasher
299
Xs1100G, Xs1100Sg - Fuse
300
Xs1100G, Xs1100Sg - Self-Cancelling Flasher/Hazard Flasher System Diagram
301
Xs1100G, Xs1100Sg - General Specifications
302
Xs1100G, Xs1100Sg - Maintenance Specifications
303
Xs1100G, Xs1100Sg - Lubrication Chart
306
Xs1100G, Xs1100Sg - Torque Specifications
309
Xs1100G, Xs1100Sg - General Torque Specifications
311
Xs1100G, Xs1100Sg - Stopping Distance
312
Xs1100G, Xs1100Sg - Acceleration And Passing Ability
312
Xs1100G Cable Routing
314
Xs1100G Wiring Diagram
316
Xs1100Sg Wiring Diagram
317
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320
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Table of Contents
Troubleshooting
XS1100SF, XS1100G/SG - Ignition System Troubleshooting/Inspection
207
XS1100SF, XS1100G/SG - Fuel Gauge Description
212
XS1100SF, XS1100G/SG - Lighting System Troubleshooting and Inspection
216
XS1100SF - Reserve Lighting System Troubleshooting/Inspection
269
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Xs1100h
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