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Toyota TVSS IV-D Installation Instructions Manual

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ALARM
TOYOTA VEHICLE SECURITY SYSTEM
T T V V S S S S I I V V - - D D
INSTALLATION INSTRUCTIONS
MAIN KIT
FITTING KIT
SUB KIT ( SIREN AND RADAR)
Manual Ref. Nr. T4RW3-0-400
for
MR2 (RHD)
PRELIMINARY
PART NUMBER
W3
FOR
**
TOYOTA MOTOR CORPORATION
R
*
08585-12950
08586-17890
08586-1A890

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  • Page 1 ALARM TOYOTA VEHICLE SECURITY SYSTEM T T V V S S S S I I V V - - D D INSTALLATION INSTRUCTIONS MR2 (RHD) PRELIMINARY PART NUMBER MAIN KIT 08585-12950 FITTING KIT 08586-17890 SUB KIT ( SIREN AND RADAR)

  • Page 2: Precautions

    MR2 (W3) TVSS IV-D PRECAUTIONS PLEASE READ THOROUGHLY THESE PRECAUTIONS BEFORE THE TVSS INSTALLATION • Be sure to disconnect the negative (-) • Use the correct tool when tightening bolts or nuts. lead from the battery terminals. • Do not pinch the rear wiring or harness •...

  • Page 3: Table Of Contents

    MR2 (W3) TVSS IV-D TABLE OF CONTENTS Precautions ................................System Components • Fitting Kit ................................• Main Kit ................................• Sub Kit ................................System Layout and Wire Harness Outline (main) ..................System Layout and Wire Harness Outline (bonnet) ................. System Layout and Wire Harness Outline (engine) .................

  • Page 4: Fitting Kit

    MR2 (W3) TVSS IV-D FITTING KIT 08586-17890 Pos. No. Description TVSS WIRE HARNESS (MAIN) TVSS WIRE HARNESS (BOOT) TVSS WIRE HARNESS (ENGINE) SIREN BRACKET STATUS MONITOR HOOD SWITCH BRACKET (BOOT) HOOD SWITCH BRACKET (ENGINE) HOOD SWITCH BUTYL TAPE FOAM (1 DIVISION ON 1 SHEET)
  • Page 5 MR2 (W3) TVSS IV-D MR2 (RHD) - 5 02-00...

  • Page 6: Main Kit

    MR2 (W3) TVSS IV-D MAIN KIT 08585-12950 Pos. No. Description TVSS ECU ECU PROTECTIVE BRACKET BLIND RIVET SUB KIT (RADAR AND SIREN) 08586-1A890 Pos. No. Description RADAR SENSOR SIREN SIREN BRACKET BOLT SIREN WIRE HARNESS MR2 (RHD) - 6 02-00...

  • Page 7: System Layout And Wire Harness Outline (Main)

    MR2 (W3) TVSS IV-D SYSTEM LAYOUT AND WIRE HARNESS OUTLINE (MAIN) TVSS ECU TVSS ECU connector (26P female grey) Pre-wired connector (3P male white) Pre-wired connector (1P female and male white) Ground terminal Pre-wired connector (11P male white) Status monitor connector (2P female clear)

  • Page 8: System Layout And Wire Harness Outline (Bonnet)

    MR2 (W3) TVSS IV-D SYSTEM LAYOUT AND WIRE HARNESS OUTLINE (BONNET) Pre-wired connector (6P male grey) Siren Connector (6P female grey) Hood switch connector (2P female white) Siren MR2 (RHD) - 8 02-00...

  • Page 9: System Layout And Wire Harness Outline (Engine)

    MR2 (W3) TVSS IV-D SYSTEM LAYOUT AND WIRE HARNESS OUTLINE (ENGINE) Pre-wired connector (2P male grey) Hood switch connector (2P female white) MR2 (RHD) - 9 02-00...

  • Page 10: Connector Arrangement Of The Tvss Fitting Kit (Pin View)

    MR2 (W3) TVSS IV-D CONNECTOR ARRANGEMENT OF THE TVSS (PIN VIEW) Female pin Male pin Male pin Female pin Ground terminal Female pin Male pin Female pin Female pin Male pin Female pin Male pin Female pin MR2 (RHD) - 10...

  • Page 11: Vehicle Disassembly

    MR2 (W3) TVSS IV-D VEHICLE DISASSEMBLY Remove the passenger’s side front door scuff plate : Clip (4x) Figure 1 Remove the passenger’s side kick panel : Retainer (1x) : Clip (1x) Figure 2 Remove the glove compartment door assembly : Clip (2x)
  • Page 12 MR2 (W3) TVSS IV-D Remove the passenger’s seat : Bolt (4x) Figure 4 Remove the driver’s seat : Bolt (4x) Figure 5 Remove the underdash cover : Bolt (1x) : Screw (1x) : Clip (4x) Figure 6 MR2 (RHD) - 12...
  • Page 13 MR2 (W3) TVSS IV-D Turn the steering wheel to the left, then remove the screw Turn the steering wheel to the right, then remove the screw Figure 7 Remove the steering column lower cover : Screw (1x) Figure 8 Remove the coin holder...
  • Page 14 MR2 (W3) TVSS IV-D Remove the shift knob Remove the console box RR cover Remove the console box RR : Screw (4x) Figure 10 Remove the luggage lid : Bolt (6x) Figure 11 MR2 (RHD) - 14 02-00...

  • Page 15: Wire Harness Installation Part 1 (Main)

    MR2 (W3) TVSS IV-D WIRE HARNESS INSTALLATION PART 1 (MAIN) Locate the connectors in the vehicle before fitting the TVSS wire harness (main). ’ ’ Figure 12 MR2 (RHD) - 15 02-00...
  • Page 16 MR2 (W3) TVSS IV-D Locate the 3P connector (white) in pas- senger’s side cowl area and remove the tape from the connector Figure 13 Connect the TVSS wire harness (main) 3P connector (white) to the vehicle side 3P connector (white).
  • Page 17 MR2 (W3) TVSS IV-D ’ Insert the 1P connectors of the TVSS wire harness (main) between connec- ’ (male). tors (female) and Figure 16 Route the TVSS wire harness (main) as shown in Fig. 17. Secure the TVSS wire harness (main)
  • Page 18 MR2 (W3) TVSS IV-D Wire the TVSS wire harness (main) temporarily to the position around the centre console. Fix the TVSS wire harness (main) the heater unit using the foam tape Fix the TVSS wire harness (main) to the vehicle harness using the wire (1x).
  • Page 19 MR2 (W3) TVSS IV-D Locate the 11P connector (white) in under the steering comumn area and remove the tape from the connector Figure 20 Connect the TVSS wire harness (main) 11P connector (white) to the vehicle side 11P connector (white).
  • Page 20 MR2 (W3) TVSS IV-D Secure the 11P connector (white) to the vehicle wire harness using the wire tie (1x). Secure the TVSS wire harness (main) to the vehicle wire harness using the wire ties (4x). Figure 23 MR2 (RHD) - 20...

  • Page 21: Mounting The Status Monitor

    MR2 (W3) TVSS IV-D MOUNTING THE STATUS MONITOR Fit the status monitor to the switch hole. Figure 24 Connect the 2P connector (clear) of TVSS wire harness (main) to the status monitor 2P connector (clear). Secure the 2P connectors at the position shown in Fig.

  • Page 22: Wire Harness Installation Part 2 (Main)

    MR2 (W3) TVSS IV-D WIRE HARNESS INSTALLATION PART 2 (MAIN) Route the TVSS wire harness (main) shown in Fig. 26, and secure the TVSS wire harness (main) to the vehicle wire harness using the wire ties (4x). Figure 26 Lift the rear luggage tray...

  • Page 23: Mounting The Radar Sensor

    MR2 (W3) TVSS IV-D MOUNTING THE RADAR SENSOR Remove the bracket and the screws (2x) from the radar sensor Figure 28 Fit the caps (2x) to the radar sensor Figure 29 Remove the cap from the radar sen- Locate the trimmer in the small hole.
  • Page 24 MR2 (W3) TVSS IV-D Attach the butyl tape to the bottom of the radar sensor Figure 31 Attach the radar sensor on the body floor surface as shown in Fig. 32. 25mm 15mm Figure 32 MR2 (RHD) - 24 02-00...

  • Page 25: Vehicle Disassembly (Boot)

    MR2 (W3) TVSS IV-D VEHICLE DISASSEMBLY (BOOT) Remove the front box cover : Screw (4x) Figure 33 Remove the luggage compartment trim box cover : Clip (18x) Figure 34 Remove the spare tire : Bolt Figure 35 MR2 (RHD) - 25...
  • Page 26 MR2 (W3) TVSS IV-D Remove the front box : Bolt (4x) Figure 36 MR2 (RHD) - 26 02-00...

  • Page 27: Drilling The Holes

    MR2 (W3) TVSS IV-D DRILLING THE HOLES Measure and mark the hole centre Ø36mm on the front box Drill the hole Ø36mm Figure 37 20mm Ø30mm Drill a Ø30mm hole in the luggage compartment trim box following the 220mm dimensions shown.

  • Page 28: Wire Harness Installation (Boot)

    MR2 (W3) TVSS IV-D WIRE HARNESS INSTALLATION (BOOT) Locate the 6P connector (grey) and remove the cap from the connector Figure 39 Connect the 6P connector (grey) of the TVSS wire harness (boot) the pre-wired 6P connector (grey). Wrap the 6P connector...
  • Page 29 MR2 (W3) TVSS IV-D Run the wire ties (2x) through the rein- forcement holes. Figure 42 Run the TVSS wire harness (boot) through the hole with Ø36mm which is made on the front box . Then fit the grommet closely to the hole.
  • Page 30 MR2 (W3) TVSS IV-D Put the front box temporarily at the orig- inal position. Then pull the extra length of the TVSS wire harness (boot) and fix it to the headlamp harness shown in Fig. 45 using the wire tie...

  • Page 31: Mounting The Siren

    MR2 (W3) TVSS IV-D MOUNTING THE SIREN Connect the siren wire harness the siren Fit the siren to the siren bracket Figure 46 Fit the siren assembly to the front box using the bolts (2x). Figure 47 Connect the 6P connector (grey) of the...

  • Page 32: Mounting The Hood Switch (Boot)

    MR2 (W3) TVSS IV-D MOUNTING THE HOOD SWITCH (BOOT) Remove the hole cover (2x). Figure 49 Attach the hood switch bracket (boot) using the bolts (2x). Figure 50 Fit the hood switch to the hood switch bracket (boot) Connect the 2P connector...

  • Page 33: Vehicle Disassembly (Engine)

    MR2 (W3) TVSS IV-D VEHICLE DISASSEMBLY (ENGINE) Disconnect the positive lead from the battery terminal Remove the bracket Remove the battery : Nut (1x) Figure 52 MR2 (RHD) - 33 02-00...

  • Page 34: Wire Harness Installation (Engine)

    MR2 (W3) TVSS IV-D WIRE HARNESS INSTALLATION (ENGINE) Locate the pre-wired 2P connector (grey) in front of the relay box. Remove the cap from the connec- Figure 53 Connect the 2P connector (grey) of the TVSS wire harness (engine) the pre-wired 2P connector (grey).

  • Page 35: Mounting The Hood Switch (Engine)

    MR2 (W3) TVSS IV-D MOUNTING THE HOOD SWITCH (ENGINE) Attach the hood switch bracket (engine) using the bolt (1x). Figure 55 Fit the hood switch to the hood switch bracket (engine) Connect the 2P connector of the TVSS wire harness (engine)

  • Page 36: Mounting The Tvss Ecu

    MR2 (W3) TVSS IV-D MOUNTING THE TVSS ECU Connect the TVSS wire harness (main) 26P connector (grey) to the TVSS ECU Fit the protective bracket to TVSS with the blind rivets (2x). Figure 57 Fit the nose adapter fitting to the...
  • Page 37 MR2 (W3) TVSS IV-D centre Attach the TVSS ECU on the body floor surface as shown in Fig. 60. Figure 60 Attach the 4P connector of the TVSS wire harness (main) and the TVSS wire harness (main) using the wire tie...

  • Page 38: Attaching The Stickers

    MR2 (W3) TVSS IV-D ATTACHING THE STICKERS Clean the inside surface of both door windows. Attach the stickers to the inside of both windows as shown. 15mm 55mm Figure 62 REFIT THE TRIM AND REMOVED PARTS. MR2 (RHD) - 38...
  • Page 39 GENUINE PARTS...

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