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1 Safety Precautions 1.1. General Guidelines 1. When conducting repairs and servicing, do not attempt to modify the equipment, its parts or its materials. 2. When wiring units (with cables, flexible cables or lead wires) are supplied as repair parts and only one wire or some of the wires have been broken or disconnected, do not attempt to repair or re-wire the units.
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2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec- trostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.
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2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.
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3 Service Navigation 3.1. Service Hint Board Name Function Board Name Function Power Supply Data Driver (Lower Right) Data Driver (Lower Center) DC-DC Converter, Tuner Data Driver (Lower Left) Speaker out, AV Terminal, AV Switch Scan Drive Digital Signal Processor, SYSTEM MPU, HDMI Switch Sustain Drive Seine 3LV Sustain out (Lower)
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3.2. Applicable signals * Mark: Applicable input signal for Component (Y, PB, PR) and HDMI horizontal frequency (kHz) vertical frequency (Hz) COMPONENT HDMI 525 (480) / 60i 15.73 59.94 525 (480) /60p 31.47 59.94 750 (720) /60p 45.00 59.94 1,125 (1,080) /60i 33.75 59.94 1,125 (1,080)/60p...
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4 Specifications Power Source AC 120 V, 60 Hz Power Consumption Maximum 584 W Standby condition 0.3 W Plasma Display panel Drive method AC type Aspect Ratio 16:9 Visible screen size 50 inch class (49.9 inches measured diagonally) (W × H × Diagonal) 43.5 inch ×...
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5 Service Mode 5.1. How to enter into Service Mode While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds. 5.1.1. Key command [1] button...Main items Selection in forward direction [2] button...Main items Selection in reverse direction [3] button...Sub items Selection in forward direction [4] button...Sub items Selection in reverse direction...
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Contents of adjustment mode 5.1.2. • Value is shown as a hexadecimal number. • Preset value differs depending on models. • After entering the adjustment mode, take note of the value in each item before starting adjustment. Main item Sub item Sample Data Remark ADJUST...
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5.2. Service tool mode 5.2.1. How to access 1. Select [SRV-TOOL] in Service Mode. 2. Press [OK] button on the remote control. 5.2.2. Display of SOS History SOS History (Number of LED blinking) indication. From left side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after shipment. This indication except 2nd and 1st occurrence after shipment will be cleared by [Self-check indication and forced to factory ship- ment setting].
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5.3. Hotel mode 1. Purpose Restrict a function for hotels. item Function 2. Access command to the Hotel mode setup menu Mode Select hotel mode ON/OFF In order to display the Hotel mode setup menu, please Input Select input signal modes. enter the following command (within 2 second).
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6 Troubleshooting Guide Use the self-check function to test the unit. 1. Checking the IIC bus lines 2. Power LED Blinking timing 6.1. Check of the IIC bus lines 6.1.1. How to access Self-check indication only: Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3 seconds.
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6.2. Power LED Blinking timing chart 1. Subject Information of LED Flashing timing chart. 2. Contents When an abnormality has occurred the unit, the protection circuit operates and reset to the stand by mode. At this time, the defective block can be identified by the number of blinks of the Power LED on the front panel of the unit.
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6.3. No Power First check point There are following 2 states of No Power indication by power LED. 1. No lit 2. Red is lit then turns red blinking a few seconds later. (See 6.2.)
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6.5. Local screen failure Plasma display may have local area failure on the screen. Fig-1 is the possible defect P.C.B. for each local area. Fig-1...
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7 Disassembly and Assembly Instructions 7.1. Remove the Rear cover 7.3. Remove the P-Board 1. See Service Hint (Section 3) Caution: To remove P.C.B. wait 1 minute after power was off for dis- 7.2. Remove the Fan charge from electrolysis capacitors. 1.
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7.6. Remove the A-Board 3. Remove the Adjustment cover. , ×3 , ×1 4. Remove the screws (×4 1. Remove the Tuner unit. (See section 7.5.) 5. Remove the Rear terminal cover. 2. Remove the screws (×4 ) and remove the A-Board. 7.5.
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7.8. Remove the Control button unit 4. Remove the claw (×3 5. Disconnect the connector (GK1). 1. Disconnect the connector (C24). 6. Remove the GK-Board from Control button. 7.10. Remove the SU-Board 1. Remove the flexible cables (SU1B, SU2B, SU3B, SU4B 2.
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7.13. Remove the SS2-Board 3. Remove the molding prop (×1 , ×2 4. Remove the screws (×2 ) and remove the SD- 1. Remove the Tuner unit. (See section 7.5.) Board. 2. Disconnect the bridge connector (SS21-SS24) and dis- connect the flexible cable (SS58). 3.
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7.15. Remove the Hanger metals and 7.16. Remove the C1-Board the Stand brackets 1. Remove the Control button unit. (See section 7.8.) 2. Remove the flexible cables holder fastening screws (×8 1. Remove the Plasma panel section from the servicing stand and lay on a flat surface such as a table (covered 3.
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7.19. Remove the Plasma panel sec- 3. Remove the Rear cover hooks (L, R). tion from the Cabinet assy (glass) 1. Remove the cabinet assy and the plasma panel fastening screws (×2 7.20. Remove the S-Board 1. Remove the Cabinet assy. (See section 7.19.) 2.
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4. Disconnect the connector (S2). 10. Remove the screw (×1 5. Remove the Power button. 11. Remove the claw (×1 6. Remove the screw (×1 ) and remove the S-Board. 12. Disconnect the connector (K1) and Remove the K-Board from LED Panel. 7.22.
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8 Measurements and Adjustments 8.1. Adjustment Procedure 8.1.1. Driver Set-up 8.1.1.1. Item / Preparation 1. Input a white signal to plasma video input. 2. Set the picture controls as follows. Picture menu: Vivid Normal: Set Aspect: Full Caution 1. First perform Vsus adjustment. 2.
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8.1.2. Initialization Pulse Adjust 1. Input the White signal to plasma video input. 2. Set the picture controls as follows. Picture menu : Vivid Normal : Set Aspect : Full 3. Connect Oscilloscope to TPSC1 (SC). Check the voltage (T2) at 100μs period on the down slop. Test point Volume Level...
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8.1.4. Adjustment Volume Location 8.1.5. Test Point Location...
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8.2. Adjustment 8.2.1. White balance adjustment Name of measuring instrument Connection Remarks • W/B pattern Component input • Color analyzer or HDMI input (Minolta CA-100 or equivalent) or ATSC 1080i signal Panel surface Procedure Remarks • Make sure the front panel to be used on the final set is fitted. •...
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9 Block Diagram 9.1. Main Block Diagram DIGITAL SIGNAL PROCESSOR SD CARD SD CARD DATA SD CARD DATA SLOT DDR2 TMDS DATA HDMI1 TMDS DATA HDMI DATA HDMI2 HDMI SW HDMI DATA F15V TMDS DATA HDMI3 (SIDE) FAN POWER FAN MAX FAN_A-B FAN MAX +9/7.2V...
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9.2. Block (1/4) Diagram JK4500 JK4501 JK4502 DIGITAL SIGNAL PROCESSOR HDMI IN 1 HDMI IN 2 HDMI IN 3 (SIDE) V2_V JK3701 V2_L VIDEO2 V2_R (SIDE) IC4500 STB5V EEPROM TV SUB ON TUNER SOS IC4501 IC3001 (LED:10TIMES) (LED:10TIMES) Q5522 EEPROM VOLTAGE VIDEO SW AUDIO SW...
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9.3. Block (2/4) Diagram DIGITAL SIGNAL PROCESSOR IC9300 PD3-H IIC2 VIDEO DATA *PLASMA AI VIDEO DATA LVDS DATA *CPG with SS *H/V Sync Control VIDEO DATA *Sub Filed Processor +3.3V(P) IC9303 *Plasma AI P3.3V ADDR/DATA +3.3V(P) FLASH Config(CCLK,DDTATA,PROGB), FLASH I/F MEMORY FPCLK,FPDATA[1:0],FVSEL CONTROL DATA...
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9.4. Block (3/4) Diagram POWER SUPPLY COLD COLD Q601,Q604,Q607 Q203-Q206 L603 T201 D253 Vsus RESONANCE Vsus D254 2A 250V SS11 F603 IC601 Vsus IC202 T301 D353 Q602,Q603 +15V(P) Q201,Q202 PFC CONTROL Q207,Q208 IC352 D609 POWER F351 D351 +15V(P) CONTROL NEED HOLDER IC251 PC201...
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10 Wiring Connection Diagram 10.1. Caution statement. Caution: Please confirm that all flexible cables are assembled correctly. Also make sure that they are locked in the connectors. Verify by giving the flexible cables a very slight pull. 10.2. Wiring (1)
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12.2. GK, K, S and SS2-Board SS2-BOARD (FOIL SIDE) TNPA4804S TNPA4804 1 SS2 P b F S E E R E V E R S E F O R O R D E R N O . S S 2 4 S S 5 8 SS2-BOARD (COMPONENT SIDE) TNPA4804S...
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12.4. C1-Board C1-BOARD (FOIL SIDE) TXNC11EDUU P b F TNPA4767 1 C1 S E E R E V E R S E F O R O R D E R N O . 1 2 3 C1-BOARD (COMPONENT SIDE) TXNC11EDUU R 1 2 3 C1MM2 ZA103...
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12.5. C2-Board Parts Location C2-BOARD IC IC IC17201 C2-BOARD (FOIL SIDE) TXNC21EDUU 1 2 3 TNPA4768 1 P b F S E E R E V E R S E F O R O R D E R N O . C2-BOARD (COMPONENT SIDE) TXNC21EDUU C2MM1...
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12.6. C3-Board Parts Location C3-BOARD IC IC IC17300 IC17302 IC17311 C3-BOARD (FOIL SIDE) TXNC31EDUU P b F TNPA4769 S E E R E V E R S E F O R O R D E R N O . C3-BOARD (COMPONENT SIDE) TXNC31EDUU C 3 7 6 R 3 9 2...
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12.7. SC-Board SC-BOARD (FOIL SIDE) TXNSC1EDUU Z A 4 2 1 Z A 4 2 2 Z A 4 1 2 Z A 4 1 1 T P 8 1 T P 7 8 T P 5 9 T P 8 0 T P 7 9 T P 5 1 T P 6 1...
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Parts Location Parts Location SC-BOARD (FOIL SIDE) SC-BOARD (COMPONENT SIDE) TEST POINT PHOTO COUPLER TEST POINT TP41 Q16621 TP42 Q16622 IC16464 PC16461 IC16784 TP43 Q16623 IC16465 PC16480 TP46 IC16786 Q16624 TP44 TP66 IC16471 PC16601 IC16788 TP45 Q16645 TP68 IC16490 PC16603 IC16791 TP51 Q16646...
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SC-BOARD (COMPONENT SIDE) TXNSC1EDUU Z A 4 1 1 Z A 4 1 2 Z A 4 2 2 Z A 4 2 1 H.V. DANGER H.V. DANGER H.V. DANGER H.V. DANGER D 4 7 7 Q 7 4 3 R 7 4 2 C 5 6 8 R 7 4 6...
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13.1.3. Mechanical Replacement Parts List...
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PLASMA DISPLAY PANEL N2QAYB000321 REMOTE CONTROL 1 PAVCA TBLA3679 STAND POLE R TBLA3680 STAND POLE L TBLX0089 PEDESTAL STAND 1 PAVCA TBMA282 PANASONIC BADGE TBX2AA5301 POWER BUTTON 1 PAVCA TES2AA0231 TUNER GASKET SPRING 1 PAVCA THEJ016J SCREW (AC INRET:2) THEL0429 SCREW THEL052Z...
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13.2. Electrical Replacement Parts List 13.2.1. Replacement Parts List Notes...
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13.2.2. Electrical Replacement Parts List Safety Ref. No. Part No. Part Name & Pcs Remarks Description Safety Ref. No. Part No. Part Name & Pcs Remarks C2133 F1J1H104A835 C 0.10UF, 50V Description C2134 F1H1H223A970 C 0.22UF, K, 50V C2135 F1H1H223A970 C 0.22UF, K, 50V K1KA08A00506 8P CONNECTOR C2136 F1J1H104A835 C 0.10UF, 50V...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C3046 F1J1A106A043 C 0.010UF, K, C4755 F1G1C104A116 C 0.10UF, K, 16V C4761 F1H1H103A970 C 0.001UF, K, C3047 F1J1A106A043 C 0.010UF, K, C4762 F1H1H103A970 C 0.001UF, K, C3049...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C5723 F1G1C104A116 C 0.10UF, K, 16V C8110 F1J1A106A043 C 0.010UF, K, C5724 F1K1E106A136 C 10UF, Z, 25V C8115 F1G1H3R0A609 C 3 UF, 50V C5725 F1H1E104A129 C 0.1UF, 25V...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C8180 F1H0J2250008 C 2.2UF, K, 16V C9068 F1K0J226A008 C 22UF, K,6.3V C8182 F1J1A475A039 C 4.7UF, K, 10V C9069 F1G1H222A730 C 2200UF, 50V C8183 F1J1A475A039 C 4.7UF, K, 10V...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C9303 F1G1C104A116 C 0.10UF, K, 16V C9913 F1G1C104A116 C 0.10UF, K, 16V C9305 F1G1C104A116 C 0.10UF, K, 16V C9914 F1G1C104A116 C 0.10UF, K, 16V C9306...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C16154 F1L1E4750004 C 4.7UF, 25V C16646 F1K2J102A014 C 1000UF, K,6.3V C16191 F1L1E4750004 C 4.7UF, 25V C16661 F1K2J102A014 C 1000UF, K,6.3V C16192 F1H1E104A129 C 0.1UF, 25V C16662...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C17215 F1L2E154A028 E 1500UF, 25V D4515 B0BC5R6A0275 DIODE C17216 F1H1C104A143 C 0.1UF, K, 16V D4516 EZAEG2A50AX DIODE C17241 F1H1H101A971 C 100UF, 50V D4517 EZAEG2A50AX...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description D16193 B0ECKP000047 DIODE D16671 MA2J11100L DIODE D16194 B0ECKP000047 DIODE D16673 B0ECHR000001 DIODE D16195 B0ECKP000047 DIODE D16674 B0ECHR000001 DIODE D16253 B3ABB0000210 LED D16677...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description IC9001 TVRQ565ABS PAVCA L2107 G1C330MA0291 INDUCTION COIL IC9003 MNZSFH8KPF3 L2108 G1C330MA0291 INDUCTION COIL IC9004 C1ZBZ0003983 IC L2109 J0JYC0000068 CHIP INDUCTOR IC9300...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description L16303 G0C471KA0167 PEAKING COIL Q16051 B1JAEN000007 TRANSISTOR PAVCA L16402 G0C1R1KA0206 PEAKING COIL Q16055 B1HFPFA00001 TRANSISTOR L16403 G0C1R1KA0206 PEAKING COIL Q16056 B1HFPFA00001 TRANSISTOR L16406...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R1165 ERJ2GEJ222 M 2.2KOHM, R1220 ERJ2GEJ103 M 10KOHM, J,0.063W J,0.063W R1166 ERJ2GEJ750 M 75 OHM, R1222 ERJ2GEJ473 M 47KOHM, J,0.063W J,0.063W R1167...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R2205 ERJ2GEJ153 M 15KOHM R3211 D1BB75R0A055 M 75 OHM, 1/10W ,J,0.063W R3212 D1BB75R0A055 M 75 OHM, 1/10W R2206 ERJ2GEJ223 M 22KOHM, R3570...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R4607 ERJ2GEJ473 M 47KOHM, R5650 ERJ2GEJ473 M 47KOHM, J,0.063W J,0.063W R4609 ERJ2GEJ473 M 47KOHM, R5651 ERJ2GEJ683 M 68KOHM, J,0.063W J,0.063W R4610...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R8067 ERJ2RKF91R0X M 249 OHM, PAVCA R8154 ERJ2GEJ220 M 22 OHM, 0.063W J,0.063W R8068 ERJ2RKF91R0X M 249 OHM, PAVCA R8167 ERJ2GEJ220...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R9095 ERJ2GEJ103 M 10KOHM, R9208 EXB2HVR000 RESISTOR ARRAY J,0.063W R9209 EXB2HVR000 RESISTOR ARRAY R9096 ERJ2GEJ472 M 4.7KOHM, R9211 D0GDR00Z0002 M 0 OHM, 1/10W J,0.063W R9212...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R9413 ERJ2GEJ470 M 47 OHM, R9975 ERJ2GEJ470 M 47 OHM, J,0.063W J,0.063W R9414 ERJ2GEJ470 M 47 OHM, R9977 ERJ2GEJ470 M 47 OHM, J,0.063W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16181 D0GD100JA059 M 10 OHM,J,0.25W R16421 ERJT08J7R5V M 7.5OHM,J, 0.33W R16182 ERJ6GEYF473 M 47KOHM,J,1/10W R16422 ERJT08J7R5V M 7.5OHM,J, R16183 ERJ6GEYF473 M 47KOHM,J,1/10W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16565 EXB38V472JV RESISTOR ARRAY R16667 ERJT08J202V M 2KOHM,J, 0.33W R16566 EXB38V472JV RESISTOR ARRAY R16668 ERJT08J202V M 2KOHM,J, 0.33W R16567 EXB38V472JV RESISTOR ARRAY...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16769 ERJT06J750V M 75 OHM,F,0.25W R16900 D0GD103JA036 M 10KOHM,J,0.25W R16772 ERJ6GEYJ472V M 4.7K OHM J 1/ R16901 ERJ6GEYJ472V M 4.7K OHM J 1/ R16773 ERJ6GEYJ102V M 1K OHM J 1/10W R16904...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R17221 ERJT14J6R8U C6.8 OHM, J,1/4W R17346 ERJT14J6R8U C6.8 OHM, J,1/4W R17222 ERJT14J6R8U C6.8 OHM, J,1/4W R17347 ERJT14J6R8U C6.8 OHM, J,1/4W R17223 ERJT14J6R8U C6.8 OHM, J,1/4W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description ZA16401 K4CD01000011 AV TERMINAL C375 ACMAB105K5T CERAMIC CHIP CAPACITOR ZA16402 K4CD01000011 AV TERMINAL C376 ACMEB105K1T CERAMIC CHIP ZA16403 K4CD01000011 AV TERMINAL CAPACITOR ZA17100...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C616 ACTEB104K5T CERAMIC CHIP CAPACITOR F351 HU216008BEP FUSE C618 ECJ1VB1H472K C 4700PF, K, 50V F501 HU5013002PRC CARTRIDGE FUSE C620 ACMBB474K2T CERAMIC CHIP...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description Q504 2SB709-R-RTX TRANSISTOR R271 ERJ6GEYJ2R7V M 2.7 OHM,J,1/ Q505 2SK3018TL R272 ERJ6GEYJ2R7V M 2.7 OHM,J,1/ Q506 2SB709-R-RTX TRANSISTOR Q551 2SJ651 R273...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R329 ERJ6GEYJ100V M 10 OHM,J,1/10W R509 D0GB103JA057 M 10K OHM J 1/ R330 ERJ6GEYJ221V M 220 OHM,J,1/ R510 D0GB183JA057 M 18K OHM J 1/ R331 ERJ6GEYJ221V M 220 OHM,J,1/...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R627 ERDS2FJ154 C 150KOHM, J,1/ R717 ERJ3GEYJ104 M 100KOHM,J,1/ R629 ERG12SJ150J METAL OXIDE FILM R718 D0GB103JA057 M 10K OHM J 1/ RESISTOR R630 ERJ6GEYJ472V M 4.7K OHM J 1/...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Description ZD601 MA4051NM ZENER DIODE ZD602 MA4047NM ZENER DIODE ZD701 MA4036H ZENER DIODE ZD702 MA4036H ZENER DIODE...