Curtis ThermoPro G4 Service Manual

Curtis ThermoPro G4 Service Manual

Twin brewer
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Model
G4TP2T
CAUTION: Please use
this setup procedure
before attempting to use
this brewer. Failure to follow the
instructions can result in injury or the
voiding of the warranty.
IMPORTANT: Equipment
to be installed to comply
with applicable govern-
mental plumbing/electrical codes
having jurisdiction.
CAUTION: DO NOT
connect this brewer to hot
water. The inlet valve is
not rated for hot water.
ISO 9001:2008 REGISTERED
WILBUR CURTIS CO., INC.
6913 West Acco Street
Montebello, CA 90640-5403
For the latest information go to
www.wilburcurtis.com
Tel: 800-421-6150
Fax: 323-837-2410
Service Manual – G4 ThermoPro Twin Brewer
Important Safeguards/Symbols
This equipment is designed for commercial use. Any servicing other than cleaning and routine maintenance should be
performed by an authorized Wilbur Curtis Company Service Technician.
• DO NOT immerse the unit in water or any other liquid
• To reduce the risk of fire or electric shock, DO NOT open service panels. There are no user serviceable parts
inside.
• Keep hands and other items away from hot areas of the unit during operation.
• Never clean with scouring powders or harsh chemicals.
Symbols:
WARNINGS – To help avoid personal injury
Important Notes/Cautions – from the factory
Sanitation Requirements
This Curtis Generation 4 Unit is Factory Pre-Set and Ready to Go Right from the Box.
Following are the Factory Settings for your G4 Coffee Brewing System:
• Brew Temperature = 200°F
• Brew Volume = Set to Vessel Requirement.
System Requirements:
• Water Source 20 – 90 PSI (Minimum Flow Rate of 1 GPM)
• Electrical: See attached schematic for standard model or visit www.wilburcurtis.com for your model.
SETUP STEPS
1. The unit should be level (left to right - front to back), on a secure surface.
2. Connect the water line to the water inlet fitting on the rear of the unit. Water volume flow to the machine should be
consistent. Use tubing sized sufficiently to provide a minimum flow rate of one gallon per minute.
NOTE: A water filtration system must be used to help maintain trouble-free operation. In areas with extremely
hard water, we highly recommend the use of a Curtis approved water filter. For our full line of filters, please log
on to www.wilburcurtis.com. A water filtration system will greatly prolong the life of the unit and enhance the
quality and taste of the product.
NSF International requires the following water connection:
1. A quick disconnect or additional coiled tubing (at least 2x the depth of the unit) is required so that the unit
can be moved for cleaning.
2. This unit must be installed with adequate backflow protection to comply with applicable federal, state and
local codes.
3. Water pipe connections and fixtures directly connected to a portable water supply shall be sized, installed
and maintained in accordance with federal, state, and local codes.
3. Connect the unit to electrical outlet with appropriate amperage rating (see serial tag on machine).
4. Once power has been supplied to the unit, flip the toggle switch to the 'ON' position (located on the rear of the unit),
the water tank will begin to fill. When the water level in the tank reaches the probe, the heating element(s) will turn on.
5. Water in the heating tank will require approximately a half hour before reaching operating temperature (factory setting of
200°F). Where applicable, turn on the Universal Control Module (UCM). When the unit reaches operating temperature,
it will display "READY TO BREW".
For the latest specifications and information go to www.wilburcurtis.com
Technical Support: 1-800-995-0417 M-F 5:30am-4:00pm PT
W
C
C
ilbur
urtis
ompany
• Water Bypass = On for LARGE & MEDIUM Brew Only
Email: techsupport@wilburcurtis.com
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Summary of Contents for Curtis ThermoPro G4

  • Page 1 NOTE: A water filtration system must be used to help maintain trouble-free operation. In areas with extremely hard water, we highly recommend the use of a Curtis approved water filter. For our full line of filters, please log on to www.wilburcurtis.com. A water filtration system will greatly prolong the life of the unit and enhance the...
  • Page 2 Your Curtis G4/Gold Cup Series is Factory Pre-Set for Optimum Performance. After connection to water and power; turn on the brewer at the rear toggle switch. You will hear a beep and the status lights will come on for a moment.
  • Page 3: Access Code

    MODEL SELECT and EXIT. Menu Tree This chart explains how to enter the program mode and menu selections available from the MAIN MENU. Tap "Curtis" Logo 5 Times to Enter Programming Mode Enter 1-2-3-4 to access the Main Menu …...
  • Page 4: Menu Features

    Menu Features...
  • Page 5 Menu Features...
  • Page 6: System Fault Messages

    System Fault Messages WARNING MESSAGES - ALLOWS BREWING MESSAGE DISPLAY WARNING DESCRIPTION CAUSE Component Failure Current in one of the components is not within normal A Component has Failed Service Required range. 1-(800)-000-0000x Maintenance Required Maintenance Required Brew count "Gallons Since Reset" exceeds Service Required programmed Preventative Maintenance period 1-(800)-000-0000x...
  • Page 7 Illustrated Parts Main View...
  • Page 8 WC-43089 GASKET, 1.00”OD x .625” I.D. x .030” THK RED SILICONE 40 SHORE WC- 589-101 TRANSFORMER, 120/230VAC - 24VAC 4.8VA w/LEADS & TERMINALS WC-39812 LABEL, OUTER TOUCHSCREEN TP2T CURTIS LOGO WC-4212-02 NUT, 5/8-18 JAM PLASTIC-ULTEM WC-29050* SPRAYHEAD ASSY, AFS-AMBER WC-37365...
  • Page 9 Electrical Schematic ThermoPro Twin, TP2TG4-10...
  • Page 10 Cleaning and Sanitizing Instructions for ThermoPro Server CAUTION Do not immerse in water. Do not place in dishwasher. Do not use harsh powders or cleansers containing chlorine. Do not use a wire brush or pot scourer to clean inside liner. These cleaning and sanitizing instructions are only a guide line to be used for the cleaning and sanitizing of the ThermoPro server.
  • Page 11: Rough-In Drawing

    Rough-In Drawing...
  • Page 12 This includes institutional and correctional facilities. The Wilbur Curtis Company will allow up to 100 miles, round trip, per in-warranty service call.

Table of Contents