TABLE OF CONTENTS CHAPTER 1 GENERAL ADJUSTMENTS SAFETY INSTRUCTIONS ............................3 CRT ASSEMBLY REPLACEMENT AND MOUNTING ....................4 PICTURE TUBE COMPONENTS ADJUSTMENT ....................6 REPLACEMENT OF THE CRT ..........................9 SERVICE POSITION .............................. 10 SERVICE MODE ..............................11 DESIGN MODE ..............................14 ELECTRICAL ADJUSTMENT ..........................
CHAPTER 1 GENERAL ADJUSTMENTS SAFETY INSTRUCTIONS WARNING: BEFORE SERVICING THIS CHASSIS, READ THE “X-RAY RADIATION PRECAUTION”, “SAFETY PRECAU- TION” AND “PRODUCT SAFETY NOTICE” INSTRUCTIONS BELOW. X-RAY RADIATION PRECAUTION 1. Excessive high voltage can produce potentially hazard- 2. This receiver is equipped with a Fail Safe (FS) circuit which ous X-RAY RADIATION.
CRT ASSEMBLY REPLACEMENT AND MOUNTING CAUTION : DO NOT LOOSEN THE HEX HEAD BOLTS WITH SPRINGS (12 PCS), BECAUSE THOSE ARE FOR SEALING OF CRT COOLANT. Attention Serviceman The Hex Head Bolts with Springs. (see sketch) used on CRT assembly, 8 o’clock are “NOT”...
TO REMOVE CRT (Same procedure for R, G, B) 1. Remove CRT DRIVE Board, S. V. M. COIL and DEF. YOKE from CRT. 2. Remove Lens Assembly. 3. Detach CRT Anode Cap from CRT. 4. Remove CRT Assembly from CRT Mounting. Anode Cap CRT REPLACEMENT (Same procedure for R, G, B) Reverse the removal procedures except the followings.
WARNING : BEFORE SERVICING THIS CHASSIS, READ THE “X-RAY RADIATION PRECAUTION”, “SAFETY PRE- CAUTION” AND “PRODUCT SAFETY NOTICE” ON PAGE 3 OF THIS MANUAL. PICTURE TUBE COMPONENTS ADJUSTMENT Pole 4, 6 magnet DESCRIPTION OF NECK COMPONENTS Pole 2 magnet 2. Enter the adjustment mode (see page 11). 3.
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SIGNAL SELECTION on page 12.) (6) Reconfirm that the alignment, astigmatism, and 12. Use the focus VR of “G” of the focus pack in order to centering are correct. If necessary, repeat the steps adjust the electric focus in the middle section of the (1) to (5) above to adjust appropriately.
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2. Select the adjustment mode, and adjust the data of item “HPOS” to 45H. 3. Press TV/VIDEO button on the Remote Control to dis- play the white cross-bar. 4. Adjust G centering magnet so that the cross-bar pat- tern center comes to screen center. 5.
REPLACEMENT OF THE CRT Service parts are provided for each R, G and B. The contents of the parts are as follows. 40" 23003518 23003519 23003520 56" 23003817 23003781 23003818 65" 23003780 23003781 23003782 REPLACEMENT OF HIGH VOLTAGE CABLE 1. When replacing Anode Lead or Anode Cap with new one, remove Lead Holder from old lead as shown in ANODE LEAD figure below, and put it on new lead.
WARNING : BEFORE SERVICING THIS CHASSIS, READ THE "X-RAY RADIATION PRECAUTION", "SAFETY PRECAU- TION" AND "PRODUCT SAFETY NOTICE" ON PAGE 3 OF THIS MANUAL. SERVICE POSITION In order to assure the performance, processed wires shall be replaced after the repair work. Work procedures are as follows: 1.
SERVICE MODE 1. ENTERING TO SERVICE MODE 1) Press CHANNEL t Button (on TV) and TV/SAT button (on TV) at the same time. 2. DISPLAYING THE ADJUSTMENT MENU 1) Press MENU button on Remote (or INFO button on TV). Service mode Adjustment mode Item Press...
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4. SELECTING THE ADJUSTING ITEMS 1) Every pressing of CHANNEL s button in the service mode changes the adjustment items in the order of table-2. (t button for reverse order) Refer to table-2 for preset data of adjustment mode. (See SETTING & ADJUSTING DATA on page 26) 5.
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8. SELF DIAGNOSTIC FUNCTION 1) Press “9” button on Remote Control during display of adjustment menu in the service mode. The diagnosis will begin to check if interface among IC’s are executed properly. 2) During diagnosis, the following displays are shown. SELF CHECK NO.
DESIGN MODE 1. ENTERING TO DESIGN MODE 1) Select the Service mode. 2) Press DVD TITLE and ENTER button on 3) Press MENU button on Remote. Remote by DVD mode. ITEM Press DATA Press (Design mode) (Adjustment mode) When QA02 is initialized, items “OPT0” and “OPT1” of DESIGN MODE are set to the data of the representative model of this chassis family.
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ITEM ADJUSTMENT PROCEDURE 1. Constrict the picture height until the verti- SUB-BRIGHTNESS cal retrace line appears adjusting the (BRTC) HEIGHT control on the MAIN board. 2. Adjust the CONTRAST to the minimum. 3. Enter the service mode, then select “BRTC” register. 4.
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ITEM ADJUSTMENT PROCEDURE WHITE BALANCE 1. Press RESET button on TV or remote hand set. (RCUT) 2. Don’t put any signal in Video 1 jack. (BCUT) 3. Call up the adjustment mode display, then adjust the data of items RCUT, GCUT (RDRV) and BCUT to “40”.
CONVERGENCE ADJUSTMENT Adjust convergence from center to circumference in order. 1. Select the adjustment mode following the steps on page 11. RCUT KEY FUNCTION IN THE CONVERGENCE ADJUSTMENT: Up : 2 button Selet Green color: 3 button Left : 4 button 2.
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Adjusting Dimension of Each Picture Screen (65") 65 inches 16:9 screen size: • Horizontal 1442 mm • Vertical 810 mm (1) FULL/WIDE2 339.5 291.0 145.5 145.5 291.0 339.5 V. SPAN 48.5 mm H. SPAN 119 mm (2) WIDE1 341.0 293.0 143.0 -7.0 Pattern center...
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(3) 525P (STANDARD) 339.5 291.0 145.5 145.5 291.0 339.5 V. SPAN 48.5 mm H. SPAN 89.5 mm – 20 –...
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ADJUSTING DIMENSION OF EACH PICTURE SCREEN (56") 16:9 screen size: • Horizontal 1240 mm • Vertical 700 mm 1. FULL/WIDE2 293.5 251.5 125.5 125.5 251.5 293.5 V. SPAN 41.9 mm H. SPAN 102.3 mm 2. WIDE1 294.5 253.0 123.5 Pattern center 131.5 255.0 295.5...
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3. 525P (STANDARD) 293.5 251.5 125.5 125.5 251.5 293.5 V. SPAN 41.9 mm H. SPAN 77 mm – 22 –...
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NOTES In many cases, color misconvergence may be corrected by returning HIT and WID data to initial adjusting values. Following cases will surely require readjustment of convergence. REPLACING CONVERGENCE UNIT When replacing convergence unit, all picture screens require readjustment basically, but the following method allows process be reduced considerably.
SCREEN AND MIRROR ALIGNMENTS SPACER x2 SPACER x2 INSIDE 0 to 1 mm OUT SIDE K503 FRONT PANEL K501 K502 LENTICULAR FRESNAL <INSIDE> SMOOTH INSERT LENS A260 FRESNEL LENTICULAR FRONT PANEL BLACK STRIPES A260 INSERT <OUTSIDE> PIECE A260 PIECE BEZEL x2 BLACK STRIPES SMOOTH SPACER...
CIRCUIT CHECKS HIGH VOLTAGE CHECK FS CIRCUIT CHECK CAUTION: Checking should be done following the steps be- The Fail Safe (FS) circuit check is indispensable for the final low. check in servicing. Checking should be done following the 1. Connect an accurate high voltage meter. (See ANODE steps below.
CHAPTER 2 SPECIFIC INFORMATIONS SETTING & ADJUSTING DATA X-RAY RADIATION PRECAUTION Data HIGH VOLTAGE AT ZERO BEAM: 31.0 kV MAX HIGH VOLTAGE: 31.3 kV Table-1 SERVICE MODE ADJUSTING ITEMS AND DATAS IN THE SERVICE MODE: Item Name of adjustment Item Name of adjustment Data Data...
LOCATION OF CONTROLS TV set (Replacementive: DW65X91) Front view Behind the door INFO button TV/SAT button ENTER button IN—VIDEO 3 ENTER S-VIDEO VIDEO AUDIO MENU/ L/MONO INFO TV/SAT VOLUME CHANNEL RESET POWER Remote sensor CHANNEL buttons VIDEO 3 INPUTS MENU button...
Remote Control TV/VIDEO LIGHT * LEARN indicator LEARN/ Transmit indicator* TV/SAT Program indicator TV/VIDEO TV/SAT POWER Learning indicator POWER TV/DVD/VCR/CABLE switch Set to “TV” to control the TV. PLAY CABLE ANTENNA LIGHT SWAP SOURCE TV/VCR PAUSE STOP SLOW GUIDE ANTENNA STILL FETCH INFO...
PROGRAMMING CHANNEL MEMORY The channel memory is the list of TV channel numbers the TV tunes when you press the CHANNEL s or t button. First, use the TV/CABLE and CH PROGRAM functions to preset all active channels in your area automatically. If necessary, arrange the preset channels with the ADD/ERASE functions so that you can tune into only desired channels.
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• The part number must be used when ordering parts, in order to assist in processing, be sure to include the Model number and Description. • The PC board assembly with mark is no longer available after the end of the production. Models : DW65X91, DW56X91 Capacitors ..... CD Ceramic Disk : Plastic Film : Electrolytic Resistors ....
Height: 60-1/2 inches (1540 mm) Depth: 29 inches (736 mm) MASS DW56X91: 345 lbs. (156.5 kg) DW65X91: 438 lbs. (198.7 kg) SUPPLIED ACCESSORIES Remote Control with 2 size “AA” alkaline batteries Template for the learning buttons on the Remote Control ∗...