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Orion XTREME 200 Owner's Manual

Orion high performance car audio owner's manual xtreme 200/400.4
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XTREME 200/400.4
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Summary of Contents for Orion XTREME 200

  • Page 1 XTREME 200/400.4 ’ WNER ANUAL ERFORMANCE UDIO...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION WARRANTY SPECIFICATIONS TECHNICAL DESIGN FEATURES SYSTEM PLANNING INSTALLATION POWER CONNECTIONS SPEAKER CONNECTIONS OUTPUT CONFIGURATIONS 4-CHANNEL INPUT CONFIGURATIONS INTERNAL CROSSOVER CONFIGURATION SIGNAL INPUT AND OUTPUT LEVEL CONTROLS CHOOSING MOUNTING LOCATIONS STEP BY STEP INSTALLATION TESTING THE SYSTEM ADJUSTING THE SOUND OF THE SYSTEM TROUBLESHOOTING TIPS AUTOSOUND 2000 TROUBLESHOOTING TIPS...

  • Page 3: Introduction

    Listed below are the features of the new ORION COBALT amplifiers. • XTREME 200 – 50 watts per channel, 2-channel amplifier with built-in continuously variable high-pass or low-pass 12dB/octave crossover from 45 to 5kHz. The XTREME 200 is capable of 3, 2, or 1 channel operation.
  • Page 4 A B O U T T H I S M A N U A L This manual is divided into different sections for different needs. Whether you are the owner, salesperson or installer, we have devoted sections of this manual to answer your questions. If you just purchased this amplifier and have yet to decide on a system configuration, refer to the System Planning section of this manual for awesome system ideas.
  • Page 5 W H AT ’ S I N T H E B O X (1) XTREME amplifier (1) 8 gauge power and ground connector (1) 14 gauge speaker and remote connector (4) #8 self-tapping black Phillips pan head screws (1) XTREME installation and operation manual page 3...

  • Page 6: Warranty

    W A R R A N T Y ORION Industries Inc. warrants this product to be free from defects in material and workmanship under the following terms: Parts and Labor are warranted for a period of 3 years IF: a. The product is purchased from an Authorized ORION Dealer b.
  • Page 7 This warranty is in effect for the original purchaser only. ORION will pay for labor and material expense for covered items. ORION does not cover removal or installation charges, payment of shipping charges to ORION, payment of OUT-OF-WARRANTY shipping charges, or damage to other property caused by any defects in this product.

  • Page 8: Specifications

    >400 at output connector >30V s 200 mV to 5 Vrms 30 Amp ATC XTREME 400.4 50 x 4 50 x 2, 200 x 1 100 x 4 200 x 2 <0.1% THD 20Hz to 20kHz ±0.25dB 6Hz to 50kHz ±3dB >100dB...
  • Page 9 All channels driven, continuous rated 2 load, 20Hz to 20,000Hz, >0.1% THD, per input voltage at 12.0VDC. XTREME amplifers are designed to accept full 9 Volts RMS input when set to the minimum gain position. All crossovers are with a slope rate of 12dB/octave and a “Q” of .0707. XTREME 200 Continuously variable 45Hz to 5kHz...

  • Page 10: Technical Design Features

    T E C H N I C A L D E S I G N F E AT U R E S XTREME 200 Stereo/SUM/MONO Switch Crosssover Selector Crossover Frequency Control Gain Control RCA Input Power LED Complementary Matched Bipolar Outputs...
  • Page 11 TECHNICAL DESIGN FEATURES 1. Power LED - when lit indicates that the amplifier is on 2. Front Output Configuration Switch - determines the output configuration of the amplifier 3. Front Gain Control - continuously adjusts from 200mV to 5Vrms for full power output 4.

  • Page 12: System Planning

    SYSTEM PLANNING SYSTEM 1 The easiest way to maximize the performance for your ORION XTREME amplifier is to properly plan your sys- tem. By planning your system, you can avoid situation where the performance of the reliability of your system is compromised.
  • Page 13 SYSTEM PLANNING System 2 adds a subwoofer to system 1. Amplifier 1 is configured high-pas for the satellite speakers and Amplifier 2 is configured low-pass for a single 4 sub- woofer. Amplifier 1 • Lowest recommended impedance is 2 per channel •...
  • Page 14 SYSTEM PLANNING SYSTEM 3 page 12...
  • Page 15 SYSTEM PLANNING SYSTEM 3 System 3 uses a 4-channel amplifier to drive an entire system. The front channels are configured high-pass operation for satellites. The rear channels are configured low-pass for two dual voice coil subwoofers. • Lowest recommended impedance for front channels is 2 per channel •...
  • Page 16 SYSTEM PLANNING SYSTEM 4 page 14...
  • Page 17 SYSTEM PLANNING System 4 uses a 4-channel amplifier to power the front satellites and a single 4 subwoofer and a 2-channel amplifier for the rear satellites. Amplifier 1 • Lowest recommended impedance for the front channels is 2 per channel •...
  • Page 18 SYSTEM PLANNING SYSTEM 5 page 16...

  • Page 19: System Planning

    SYSTEM PLANNING System 5 uses two 4-channel amplifiers for the front and rear satellites and two 2-channel amplifiers for two subwoofers. This system is designed to really rock. Amplifier 1 • Amplifier 1 is configured for 2-channel stereo operation • Lowest recommended impedance is 4 •...

  • Page 20: Installation

    INSTALLATION The installation of all ORION components will determine the overall performance result. Improper installation will not only limit the performance of your ORION system but also potentially compromise the reliability of this amplifier. To ensure proper sonic results and component reliability, please refer to your Authorized ORION dealer for installation assistance or advice.

  • Page 21: Power Connections

    This helps especially in newer vehicles, where the current delivery of the factory electrical system was designed only to accommodate electronics supplied by the auto manufacturer. 100.1 Amplifier Fuse Size XTREME 200 (2) 15 AMP XTREME 400.4 (2) 20 AMP Connect to remote turn-on lead of source unit Fuse less than 18"...

  • Page 22: Speaker Connections

    SPEAKER CONNECTIONS • Lowest recommended impedance is 2 stereo • Output can be configured for high-pass, low-pass or full range operation • Output can be configured for either stereo operation or summed for subwoofer applications. 2-CHANNEL STEREO CONFIGURATION page 20...
  • Page 23 SPEAKER CONNECTIONS • Lowest recommended impedance is 4 bridged mono • Output can be configured for high-pass, low-pass or full range operation • Output can be summed for subwoofer applications of bridged mono for single input high power applica- tions SINGLE BRIDGED CONFIGURATION page 21...
  • Page 24 SPEAKER CONNECTIONS • Lowest recommended impedance is 2 stereo and 4 bridged mono • Output must be set for full range operation • Output must be configured for stereo operation • Passive crossover frequencies must not overlap. WARNING! Failure to do so may result in damage to the amplifier TRI-MODE 3-CHANNEL CONFIGURATION 4 Ohm Minimum...
  • Page 25 SPEAKER CONNECTIONS • Front and rear channel lowest recommended impedance is 2 stereo • Crossover, output and gain configurations are independently adjustable between the front and rear channels • 2-channel or 4-channel input can be used for this configuration. For source unit fading, use the 4-channel input mode •...
  • Page 26 SPEAKER CONNECTIONS • Front channels are configured for 2-channel stereo operation • Front channel lowest recommended impedance is 2 stereo • Rear channels are configured for a single channel bridged output • Rear channel lowest recommended impedance is 4 • Crossover, output and gain configurations are indepen- dently adjustable between the front and rear channels •...
  • Page 27 SPEAKER CONNECTIONS • Front and rear channels are configured for bridged 2- channel operation • Lowest recommended impedance for both front and rear channels is 4 • Crossover and gain configurations are independently adjustable between the front and rear channels •...
  • Page 28 SPEAKER CONNECTIONS • Lowest recommended impedance is 2 stereo and 4 bridged mono • Front and rear outputs must be set for full range operation • Front and rear outputs must be configured for stereo operation • Passive crossover frequencies must not overlap. WARNING! Failure to do so may result in damage to the amplifier TRI-MODE 6-CHANNEL CONFIGURATION...

  • Page 29: Output Configurations

    OUTPUT CONFIGURATIONS Three position switches determine output configuration for the XTREME amplifiers. Each stereo pair of channels can be configured in either stereo, summed-bridged and bridged-mono. The switch or switches are located on he outermost edge of the amplifier. When the switch is in the left position, the output channels are configured for stereo operation. When the switch is in the center position, the output channels are configured for summed mono operation by mixing the left and right input signals together.

  • Page 30: 4-Channel Input Configurations

    INTERNAL CROSSOVER CONFIGURATION The XTREME 200 and 400.4 amplifiers use multi-position switches to determine their crossover configurations. The multi-position switch (dual switches on the XTREME 400.4) is located on the adjustment side of the amplifier. Listed below are the switch positions and their respective crossover configurations.

  • Page 31: Signal Input And Output Level Controls

    When the switch is in the right position, the crossover is configured for low-pass operation. XTREME amplifiers have a fixed frequency crossover set to 100Hz at 12dB/octave. FINE TUNING THE CROSSOVER 2,500Hz 3,500Hz 85Hz SIGNAL INPUT AND OUTPUT LEVEL CONTROLS XTREME amplifiers have separate front and rear level adjustments.

  • Page 32: Choosing Mounting Locations

    CHOOSING MOUNTING LOCATIONS The location of your XTREMEamplifier will depend on several important issues. Due to the low profile size of the XTREME amplifiers, there are many possible installation locations that will yield satisfactory amplifier performance. Always mount the amplifier in a place that protects the amplifier from the elements.
  • Page 33 GENERAL PRECAUTIONS AND INSTALLATION TIPS Caution: Be careful not to cut or drill into gas tanks, fuel lines, brake lines, hydraulic lines, vacuum lines, or electrical wiring when working on your vehicle. Disconnect the vehicle’s ground wire at the battery before making or breaking connections to the audio system’s power supply terminals. Do not use the XTREME amplifier unmounted.

  • Page 34: Step By Step Installation

    STEP BY STEP INSTALLATION Step 1 Determine the location for the amplifier. Refer to the Mounting Locations section in this manual for detailed information. Step 2 Decide on the system configuration for your amplifier. For system suggestions, refer to the System Planning section of this manual. Step 3 Run all the wires from the amplifier location to the speakers, source unit and battery.

  • Page 35: Testing The System

    TESTING THE SYSTEM After you have completed the installation, you need to test the system. This will help ensure years of trouble-free operation. Please refer to the listed steps below when testing the sound of your ORION XTREME system. Step 1 Check all the wiring connections to be sure they are correct and secure.

  • Page 36: Adjusting The Sound Of The System

    ADJUSTING THE SOUND OF THE SYSTEM Once you have checked the system’s operation, adjust the sound of the system. Adjusting the sound of the system is accomplished by setting the level controls and adjusting the internal crossovers. Step 1 Turn the signal source volume control down all the way. Set any tone controls to their flat or defeated positions. This includes the loudness control.
  • Page 37 page 35...

  • Page 38: Troubleshooting Tips

    TROUBLESHOOTING TIPS SYMPTOM PROBABLE CAUSE No output Low or no remote turn-on input Fuse blown Power wires not connected Audio input not connected Speaker wires not connected Speakers are blown Audio cycles on Thermal protection engages when and off amplifier heatsink temperature exceeds 90°C (190°F) Loose or poor audio input Loose power connections...
  • Page 39 Distorted output Internal crossover not set properly for speakers Speakers are blown Poor bass response Speakers wired with wrong polarity causing cancellation at low frequency Crossover set incorrectly Impedance load at amplifier is too low Battery fuse Short in power wire or incorrect blowing power connections.

  • Page 40: Autosound 2000 Troubleshooting Tips

    Using a scope (or a small portable amplifier) and Track 99 (1kHz at all high bits) of Autosound 2000’s CD #101, or tracks 24 through 29 of Autosound 200’s CD #102, adjust the system so that when the maximum usable signal level of the deck is fed into the system, all the preamp level components clip at the same time.
  • Page 41 B. If your muted amp is quiet, you’ve just joined 99.5% of car audio. Amps are usually very clean and do NOT pick up unwanted noise! Continue on to Step II. DECK TO AMP. Using a new set of signal cables, connect one channel from the output of the deck directly into one channel of your clean amp.
  • Page 42 probable that the component has inadequate isolation. Solutions include, changing components or permanently adding an external isolated power supply (Call Autosound 2000 at 209-465-3450 for info on isolated power supplies). SUMMATION During the design stage of your vehicles, try to avoid using extra batteries and high output alternators. Extra batteries are nothing but loads as soon as the engine is started and high output alternators usually make more noise than stock alterna- tors.
  • Page 43 The more components installed on a signal path, the more chances for noise to enter a system. The more electrical accessories on a car, the more noise will be produced by the alternator. This information was compiled from more than 20 years of working in car audio. If you would like more information on this topic, or any other technical aspect of car audio, please call 209-465-3450 and ask for a subscription to Autosound 2000 Tech Briefs - the monthly magazine for the technically inclined.
  • Page 44 ERFORMANCE MPLIFIERS IGNAL ROCESSORS OUDSPEAKERS UDIO ERFORMANCE UDIO ©1998 Orion Industries, Incorporated 9235 S. McKemy St., Tempe, Arizona 85284 Phone: 602.705.5600 Fax: 602.705.5788 One of the ADST family of companies Part#8900-0112 1/99...

This manual is also suitable for:

Xtreme 400.4

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