Table of Contents
Related Manuals for Toro 09802
Summary of Contents for Toro 09802
- Page 1 Form No. 3360-899 Rev B HydroJect ® 3010 Aerator Model No. 09802—Serial No. 280000001 and Up To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com. Original Instructions (EN)
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Page 2: Introduction
Whenever you need service, genuine Toro parts, or Proposition 65 Warning additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model The engine exhaust from this product and serial numbers of your product ready. The model contains chemicals known to the State of and serial numbers are on a plate on the product. -
Page 3: Table Of Contents
Contents Caring for the Battery ......... 33 Storage............... 34 Preparing the Water System ........ 34 Introduction..............2 Preparing the Engine.......... 34 Safety ................4 Preparing the Traction Unit ........ 34 Safe Operating Practices ........4 Troubleshooting............35 Safety and Instructional Decals ......6 Schematics .............. -
Page 4: Safety
• Inspect the area where the equipment is to be used an Authorized Toro Distributor. and remove all objects such as rocks, toys and wire • Stop on level ground, disengage drives, engage which can be contacted by the aerator. -
Page 5: Slope Operation
• Keep all parts in good working condition and all Maintenance and Storage hardware tightened. Replace all worn or damaged decals. • Use only Toro-approved attachments. Warranty may be voided if used with unapproved attachments. Engine exhaust contains carbon monoxide, which is an odorless, deadly poison that can kill you. -
Page 6: Safety And Instructional Decals
Sound Pressure Level Vibration Level This unit has an equivalent continuous A-weighted This unit does not exceed a vibration level of 4.0 m/s sound pressure level at the operator ear of 93 dBA, based the hands based on measurements of identical machines per ISO 5349 procedures. - Page 7 92-9542 108-1316 72-4080 80-8010 93-9429 108-1317...
- Page 8 80-9450 108-1263 1. Choke 108-1264 108-1265...
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Page 9: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Wheel Install the rear wheels Lug nut Bulk electrolyte, not supplied Activate and charge the battery. – No parts required Check the tire pressure. Media and Additional Parts Description Qty. -
Page 10: Activating And Charging The Battery
Warning CALIFORNIA Proposition 65 Warning Activating and Charging the Battery terminals or metal tools could short against metal tractor components causing Battery sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. Parts needed for this procedure: •... -
Page 11: Checking The Tire Pressure
until the specific gravity is 1.250 or higher and the temperature is at least 60 degrees F (16 degrees C) with all cells gassing freely. 8. When the battery is charged, disconnect the charger Checking the Tire Pressure from the electrical outlet and battery posts. Note: After the battery has been activated, add No Parts Required only distilled water to replace normal loss, although... -
Page 12: Product Overview
Hour Meter Product Overview The hour meter (Figure 4) registers accumulated hours Controls of engine operation. Use the hour meter to determine intervals for service maintenance and lubrication. Ignition Switch Water Pressure Gauge The ignition switch (Figure 4), which is used to start The water pressure gauge (Figure 4) registers supply and stop the engine, has three positions: OFF, ON, and water pressure in the system. -
Page 13: Specifications
Contact your 1. Traction bail 4. Aeration stop button Authorized Service Dealer or Distributor or go to 2. Transport/aerate rocker 5. Parking brake www.Toro.com for a list of all approved attachments switch 3. Aeration engagement and accessories. button Transport/Aerate Rocker Switch The switch (Figure 5) lowers machine onto the rollers to commence aeration. -
Page 14: Depths And Nozzle Configurations
4-6 inches 86-8133 0.081 2.057 6-8 inches * Use only with varied size configurations Important: Aluminum Washer, Toro Part no. 80-6680, is required with any nozzle change. Optional Staggered Size Nozzle Configuration Quantity of Nozzles Decimal Size Metric Size Approximate. -
Page 15: Operation
Alternate oil: SAE 5W–30 (below 32 degrees F) Note: Do not mix oil with the gasoline. Never use Toro Premium Engine oil is available from your methanol, gasoline containing methanol, gasohol, distributor in 10W–30 viscosity. See the parts catalog gasoline additives, premium gasoline, or white gas for part numbers. -
Page 16: Checking The Gear Case Fluid Level
Note: Toro will not assume responsibility for damage • If a gasoline dispenser nozzle must be used, caused by improper substitutions, so use only products keep the nozzle in contact with the rim of... -
Page 17: Checking The Pump Case Oil Level
Morlina Sd 150 ml) bottles. One bottle is sufficient for 4-6 gal (15-22 Chevron AW Machine Oil 150 1) of hydraulic oil. Order part no. 44-2500 from your authorized Toro distributor. Conoco Multipurpose R&O 0.1 150 Exxon Terresstic 150 1. Position the machine on a level surface. -
Page 18: Water System Accumulator
3. Pull the choke lever out to the FULL position and If one of the accumulator charge indicator lamps move the throttle lever to the half throttle position. illuminates, contact your authorized Toro Distributor Note: When starting a warm engine, the choke for accumulator maintenance services. -
Page 19: Water Supply
Water Supply Recommended source with 7-8 gallons per minute. A minimum pressure of 30 p.s.i. at the machine is required for the pump to engage. Maximum allowable pressure of 200 psi. Although irrigation water pumped from ponds or effluent holding pools can be used, not all conditions can be handled by the filtration system. -
Page 20: Checking The Interlock System
down to allow multiple shots while machine is stopped. Important: Hole depths can reach 20 inches or more when stationary or making multiple shots, so be aware of what is buried below the turf. Also, an excessive amount of holes and muddy turf conditions may occur when making multiple shots. -
Page 21: Transport Operation
Transport Operation in the interlock system that must be corrected. If the machine does not begin aerating, proceed to step 4. Use the traction bail to slow the machine while crossing 4. Lower the machine to the aerate position (on undulating terrain to avoid loss of control. - Page 22 4. Lower the hood and secure the latches. Important: Do not run any chemicals through the Hydroject water system (except Toro Wetting Agent 86-8530). Chemicals can have corrosive effects on machine components and environmental laws and concerns exist when...
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Page 23: Maintenance
(recharge) may be required. If one of the accumulator charge indicator lamps illuminates, contact your authorized Toro Distributor for accumulator maintenance services. Contact with hot surfaces could cause burns. -
Page 24: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Maintenance Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the brake operation. Check the fuel level. Check the engine oil level. Check the engine air filter pre-cleaner Check the engine cooling fins... -
Page 25: Lubricating The Machine
Lubricating the Machine The aerator has 5 grease fittings that must be lubricated every 50 hours of operation with No. 2 General Purpose Lithium Base Grease. Lubricate all fittings immediately after every washing, regardless of the interval listed. The bearings and bushings that must be lubricated are: steering pivot shaft (Figure 18), limit switch housing (Figure 19) (2) lift arm shaft (Figure 19), and neutral pivot shaft (Figure 20). -
Page 26: Servicing The Pre-Filter
1. Body 3. Ball valve for flushing the filter head, a filter wrench is available. Refer 2. Clear cover to Parts Catalog or contact your Authorized Toro Distributor. Replacing the Main Water Filter The water filter body is very heavy when filled with water and the filter. -
Page 27: Changing The Engine Oil And Filter
Changing the Engine Oil and Filter Service Interval: After the first 50 hours Every 100 hours Change the oil after the first 50 operating hours. Thereafter, under normal conditions, change the oil and the filter after every 100 hours of operation. However, an engine operated in dusty or dirty conditions requires more frequent oil changes. -
Page 28: Checking And Replacing The Spark Plugs
Figure 25 Figure 27 1. Air cleaner cover 2. Latch 1. Safety element 2. Remove the cover from the air cleaner body. Before Important: Do not wash the safety element removing the filter (Figure 26), use low pressure or clean it with compressed air as damage will air (40 psi, clean and dry) to help remove large occur. -
Page 29: Changing The Gear Case Oil And Filter
2. Place a drain pan under the bottom of the gear case. Clean the area around the drain plug (Figure 29). Note: When draining the oil, use a funnel or some type of channel to divert the draining oil away from the machine components and into a drain pan. -
Page 30: Changing The Pump Case Oil
Checking the Hydraulic Lines 8. Check for leaks around the oil filter. Tighten the filter only enough to eliminate leaks. Do not overtighten. and Hoses 9. Lower the hood and secure the latches. Service Interval: Before each use or daily Changing the Pump Case Oil Check the hydraulic lines and hoses daily for leaks, kinked lines, loose mounting supports, wear, loose fittings,... -
Page 31: Adjusting The Transmission For Neutral
Adjusting the Transmission for Neutral If the machine moves when the lever is released, an adjustment to the transmission neutral is required. 1. Park the machine on a level surface, stop the engine, and open the hood. 2. Lift the drive wheel off of the ground using a jack. Block the front and rear of the wheels. -
Page 32: Adjusting The Aeration Speed
Adjusting the Aeration Speed Adjusting the Parking Brake 1. Park the machine on a level surface, stop the engine, Service Interval: Every 400 hours and open the hood. 1. Remove the screws securing the cover to the 2. Put the speed control lever (Figure 35) into the underside of the handle (Figure 36). -
Page 33: Adjusting The Roller Spray Wash System
Adjusting the Roller Spray 2. Remove the nozzle and strainer assembly (Figure 39). Clean or replace the strainer and replace it in the Wash System nozzle. If the spray wash system (Figure 38) on the rollers needs 3. Loosely secure the nozzle and strainer to the fitting to be adjusted, proceed as follows: with the cap. -
Page 34: Storage
Storage 5. Stop the engine; remove the spark plugs. 6. Pour one ounce of clean engine oil into the spark Preparing the Water System plug holes 7. With the spark plugs removed, crank the engine with Note: It is very important that the water system be the starter for a least 12 revolutions to distribute oil drained to avoid freezing and damaging the components. -
Page 35: Troubleshooting
Have the system serviced by an Authorized Toro Distributor. The engine does not start (will not engage 1. The traction bail is not in the neutral 1. - Page 36 2. Inspect the nozzles. 3. The soil composition is hard. 3. A different nozzle configuration may be required.Have the water system checked by an Authorized Toro Distributor. The unit is not producing aeration holes 1. This is a normal condition of the neutral 1.
- Page 37 If mechanical noise continues during aeration, stop the unit and have it serviced by an Authorized Toro Distributor. 2. A nozzle is missing or there are too 2. Open the bleed valve and examine the many large nozzle installed.
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Page 38: Schematics
Schematics Hydraulic Schematic (Rev. -) - Page 39 Electrical Schematic (Rev. -)
- Page 40 Electrical Schematic (Rev. -)
- Page 41 Water System Schematic (Rev. -)
- Page 42 Notes:...
- Page 43 Notes:...
- Page 44 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfi ed with your Distributor’s service or have diffi...