Toro 22191 Operator's Manual
Toro 22191 Operator's Manual

Toro 22191 Operator's Manual

21in heavy-duty recycler/rear bagger lawn mower

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Form No. 3358-394 Rev A
21in Heavy-Duty Recycler
®
/Rear
Bagger Lawn Mower
Model No. 22191—Serial No. 270000001 and Up
Register at www.Toro.com.
Original Instructions (EN)

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Summary of Contents for Toro 22191

  • Page 1 Form No. 3358-394 Rev A 21in Heavy-Duty Recycler ® /Rear Bagger Lawn Mower Model No. 22191—Serial No. 270000001 and Up Register at www.Toro.com. Original Instructions (EN)
  • Page 2: Table Of Contents

    Figure 2 the product properly and safely. 1. Safety alert symbol You may contact Toro directly at www.Toro.com for product and accessory information, help finding a This manual uses 2 words to highlight information. dealer, or to register your product.
  • Page 3: Safety

    Using the Grass Bag ........... 15 Operating Tips ........... 16 Toro designed and tested this lawn mower for to offer Maintenance............... 18 reasonably safe service; however, failure to comply Recommended Maintenance Schedule(s) ....18 with the following instructions may result in Lubrication.............
  • Page 4 • Tragic accidents can occur if the operator is not • Before using, always visually inspect the blades, alert to the presence of children. Children are often blade bolts, and cutter assembly for wear or damage. attracted to the lawn mower and the mowing activity. Replace worn or damaged blades and bolts in sets Never assume that children will remain where you to preserve balance.
  • Page 5: Maintenance And Storage

    • Watch for holes, ruts, or bumps. Tall grass can hide • To ensure the best performance and safety, purchase obstacles. only genuine Toro replacement parts and accessories. • Do not mow near drop-offs, ditches, or • Maintain or replace safety and instruction decals embankments.
  • Page 6: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. Manufacturer’s Mark 68-7410 1. Indicates the blade is identified as a part from the original machine manufacturer.
  • Page 7: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Handle Bolt (5/16 x 1-1/4 inches) Washer Thin nylon insert locknut (5/16 inch) Bolt (5/16 x 1-1/2 inches) Carriage bolt Install the handle. Locknut (5/16 inch) Bag support rod Bag aligning plate...
  • Page 8: Installing The Discharge Tunnel Plug

    Note: Install the washers with the cup side facing Note: Ensure that the arrow on the plug decal the handle. points upward. Note: You can adjust the handle height for 3. Push the plug all the way in until the spring clip on comfortable operation.
  • Page 9: Product Overview

    Product Overview Operation Note: Determine the left and right sides of the machine from the normal operating position. Each time before you mow, make sure that the self-propel drive and the control bar operate properly. When you release the control bar, the blade and self-propel drive should stop.
  • Page 10: Filling The Fuel Tank With Gasoline

    Filling the Fuel Tank with Gasoline For best results, use clean, fresh, lead-free gasoline with an octane rating of 87 or higher. To ensure freshness, purchase only the quantity of gasoline that you expect to use in 30 days. Using unleaded gasoline results in fewer combustion deposits and longer engine life.
  • Page 11: Starting The Engine

    When fueling, under certain circumstances, a static charge can develop, igniting the gasoline. A fire or explosion from gasoline can burn you and others and damage property. • Always place gasoline containers on the ground and away from your vehicle before filling.
  • Page 12: Stopping The Engine

    3. Move the ground speed control to the Neutral (N) B position. To self-propel with the blade disengaged, position (Figure 12). squeeze the control bar against handle to the C position without sliding the control bar to the right. The lawn mower has 3 ground speeds. 1 is slow, 2 is medium, and 3 is fast.
  • Page 13 4. Set the ground speed selector to the Neutral (N) position. 5. Take a half sheet of newspaper and crumple it into a ball small enough to go under the deck (about 3 inches or 76 mm in diameter) as shown in Figure 14. Figure 16 1.
  • Page 14: Adjusting The Cutting Height

    If the blade brake clutch system is inoperative, the blade will continue to rotate when you release the control bar. Contact with blade could occur, causing serious injury. • Check the blade brake clutch system Figure 18 operation before each use. •...
  • Page 15: Using The Grass Bag

    Adjusting the cutting height levers could bring your hands into contact with a moving blade and result in serious injury. • Stop the engine and wait for all movement to stop before adjusting the cutting height. • Do not put your fingers under the housing when adjusting the cutting height.
  • Page 16: Operating Tips

    • Keep everyone, especially children and pets, away Check the grass bag frequently. If it is from the area of operation. damaged, install a new Toro replacement bag. • Avoid striking trees, walls, curbs, or other solid objects. Never deliberately mow over any object.
  • Page 17: Cutting Grass

    Cutting Leaves • After cutting the lawn, ensure that half of the lawn Operating a lawn mower with its engine shows through the cut leaf cover. You may need to running at a speed greater than the factory make more than one pass over the leaves. setting can cause the lawn mower to throw a •...
  • Page 18: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Change the engine oil without the oil filter. After the first 8 hours • Check the engine oil level. •...
  • Page 19: Lubricating The Gear Case

    Engine Maintenance Servicing the Air Filter Service Interval: Every 25 hours—Clean the foam pre-cleaner (more frequently in dusty conditions). Every 300 hours—Replace the paper Figure 22 air filter (more frequently in dusty conditions). 1. Grease fitting Important: Do not operate the engine without the air filter assembly;...
  • Page 20: Changing The Oil Filter

    Every 50 hours—Change the engine oil (more often in dusty conditions). 1. Run the engine to warm the engine oil. Note: Warm oil flows better and carries more contaminants. Oil may be hot after engine has been run, and contact with hot oil can cause severe personal injury.
  • Page 21: Servicing The Spark Plug

    Fuel System 9. Fill the crankcase to the Full line on the dipstick with fresh oil Refer to Filling the Crankcase with Oil. Maintenance 10. Connect the wire to the spark plug. 11. Run the engine for about 3 minutes. Emptying the Fuel Tank and 12.
  • Page 22: Drive System Maintenance

    Drive System Controls System Maintenance Maintenance Adjusting the Self-propel Drive Adjusting the Blade Brake Cable Service Interval: Every 100 hours Service Interval: Every 100 hours If the lawn mower does not self-propel or has a tendency to creep forward when the control bar is more than Whenever you install a new blade brake cable assembly 1-1/2 inches (3.8 cm) from the handle, adjust the wheel or replace the belt, adjust the blade brake cable.
  • Page 23: Blade Maintenance

    Blade Maintenance Maintaining the Cutting Blade Always mow with a sharp blade. A sharp blade cuts cleanly and without tearing or shredding the grass blades. 1. Stop the engine and wait for all moving parts to stop. 2. Disconnect the wire from the spark plug (Figure 10). Figure 32 3.
  • Page 24: Cleaning

    Installing the Blade Figure 35 1. Kickers 1. Install a sharp, balanced Toro blade, the accelerator, the anti-scalp cup, and the blade nuts. The sail of the blade must point toward the top of the lawn mower Washing Method housing for proper installation.
  • Page 25: Cleaning The Discharge Tunnel And Plug

    Scraping Method If washing does not remove all debris from under the Grass clippings and other objects can be thrown lawn mower, scrape it clean. from an open discharge tunnel and cause 1. Disconnect the wire from the spark plug (Figure 10). serious injury or kill the operator or bystanders.
  • Page 26: Cleaning Under The Belt Cover

    Storage To prepare the lawn mower for off-season storage, perform the recommended maintenance procedures. Refer to Maintenance. Store the lawn mower in a cool, clean, dry place. Cover the lawn mower to keep it clean and protected. Preparing the Fuel System Figure 37 1.
  • Page 27: Removing The Lawn Mower From Storage

    3. Remove grass clippings, dirt, and grime from the external parts of the engine, the shrouding, and the top of the lawn mower housing. 4. Check the condition of the blade. Refer to Maintaining the Cutting Blade. 5. Clean the blade brake clutch shield; refer to Cleaning the Blade Brake Clutch Shield.
  • Page 28: Troubleshooting

    Troubleshooting Problem Possible Cause Corrective Action Engine does not start 1. The fuel tank is empty or the fuel 1. Drain and/or fill the fuel tank with system contains stale fuel. fresh gasoline. If the problem persists, contact an Authorized Service Dealer. 2.
  • Page 29 Problem Possible Cause Corrective Action Lawn mower does not self-propel 1. The self-propel drive cable is out of 1. Adjust the self-propel drive cable. adjustment or is damaged. Replace the cable if necessary. 2. There is debris under the belt cover. 2.
  • Page 30 Notes:...
  • Page 31 Notes:...
  • Page 32: The Toro Total Coverage Guarantee

    The Toro® Company and its afliate, Toro Warranty Company, pursuant to an agreement between them, jointly promise to repair any Toro Product, when used for residential purposes*, if defective in materials or workmanship or if it stops functioning due to the failure of a component.

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